The present disclosure generally relates to drilling and, more particularly, drilling for implant dentistry and medical/surgical bone drilling applications.
In implant dentistry, conventional drills and methods are used to remove bone material of a patient's jaw in order to optimize the site for stability for a dental implant. The spectrum of dental drills (burrs) in design, materials and application is extensive. Over the years, many new developments in dental drills (burrs) have occurred in the field of dentistry for the various disciplines. The designs have occurred to fit specific needs, e.g. dental implants, drilling for site preparation, harvesting of bone, or for routine dental restorative or surgical treatments.
Dental implant drills on the market today are, for the most part, designed for the purpose of site preparation or surgery, without a major consideration of the environment in which the drill is being used.
In dentistry, the actuator instrument or hand-piece of the drill and drill bit are positioned within the patient's mouth. This environment presents unique and common challenges. The inability of a patient to open their mouth sufficiently wide to accommodate the hand-piece, drill and dentist's hand make drilling with standard drills difficult in addition to the challenge of accommodating anatomical variations of bone in relation to teeth between patients. Conventional drills are manufactured at different lengths to accommodate different dental implants, but the significant number of drills and/or drill extensions required to accomplish the task of selecting the appropriate drill size is still often inadequate. Conventional drill shafts require drill shaft extenders in order to change the length of a shaft, which make the drill more wobbly and unstable. It is known that conventional drill bits in the dentistry field have integral shafts that connect to a drill directly (or other actuator) or connects to the drill through a shaft extender.
The present disclosure provides a drill system where the drill (burr) has a relatively small connection interface (e.g. a male interface). The drill system (or kit) may be configured to prepare osteotomies for numerous dental implant systems. The drill system includes a variety of shafts of different lengths that are configured to quick change with an actuator instrument (e.g. a motor-equipped instrument) in order to suit the anatomical need of the patient's surgical site. Each shaft may be configured to connect to an attachment shaft of the actuator instrument or to an interface of the actuator instrument.
Drills according to the present disclosure may be configured to remove dense cortical bone, but allow for a thinner dimension into the medullary bone so that when the dental implant is to be placed, there may be greater compaction, densification and initial stability.
The drills and shafts may be arranged in a universal implant drilling system (or kit). The universal drilling system could accommodate many different kinds of implant systems. The universal implant drilling system may advantageously have fewer components than conventional drill systems and be configured for: implant osteotomies; site preparation for implant placement; harvesting of autogenous bone; provide for bone densification in conjunction with implant site preparation. Drill components may also be configured to be used with conventional actuator instruments. The universal implant drilling system may allow for easy access to individual drills and their usage for recording how many times the burrs have been used for auto replacement.
The system may be rigid, secure, and easy to separate in the kit.
Before the various embodiments are described in further detail, it is to be understood that the present disclosure is not limited to the particular embodiments described. It will also be understood that the methods and apparatuses described herein may be adapted and modified as appropriate for the application being addressed and that the devices, systems, kits and methods described herein may be employed in other suitable applications, and that such other additions and modifications will not depart from the scope thereof.
Although various features have been shown in different figures for simplicity, it should be readily apparent to one of skill in the art that the various features may be combined without departing from the scope of the present disclosure.
Referring to
The preparation drill bit 10 may be used as an initial preparation drill to begin the removal of bone at a surgical site in the jaw of a patient. When drilling into the bone of a patient with the preparation drill bit 10, an initial bone cavity can be formed at a depth equal to the sum of the length 13 of the base portion 12 and the length 16 of the tip portion 14, or the length 16 of the tip portion 14 only, or some intermediate depth in between.
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The cutting tip 28 and compression section 32 of the compression drill bit 26 have a combined length 35 and a maximum width 37 at the widest point. The ratio of combined length 35 and maximum width 37 may be virtually any ratio depending on the desired cutting and compression characteristics of the compression drill bit 26 and/or the anatomical factors of the patient, as is discussed in greater detail herein.
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At block 56, a compression drill bit 26 is selected that corresponds to the preparation drill bit 10 selected at block 52 and may optionally be drilled using the same shaft used to drill with the preparation drill bit at block 52. The compression drill bit 26 may correspond to the preparation drill bit 10 by being the same or similar size (i.e. length in a longitudinal direction and/or a diameter across a face of the drill bit) At block 58, the compression drill bit 26 selected at block 56 is actuated to rotate (e.g. via the hand-piece used to actuate the preparation drill bit 10 to rotate) to substantially simultaneously cut or remove bone fragments from a bottom portion of the initial bone cavity at a medullary bone layer beneath the cortical bone layer and compress the bone fragments in a radial direction against a side wall of the initial bone cavity at a portion of the bone that contains the medullary bone layer thereby compressing the bone fragments and the bone side wall. At block 59, a dental implant (e.g. 300 in
The substantially simultaneous drilling and compressing at block 58 transforms the initial bone cavity into a final bone cavity and is ready for dental implant insertion. The bone side wall of the final bone cavity has a bone density (or bone density gradient) that is greater than the bone density (or bone density gradient) of the initial bone cavity at an inner bone layer or medullary bone layer due to the compaction of the bone fragments at block 58. In some embodiments, there is only one preparation drill be used in the drilling of the preparation site for the dental implant. In some embodiments there may be optionally be pre-drilling of the preparation site before block 52 or block 54 with a preparation drill bit smaller than the preparation drill bit selected at block 52 in order to prepare the bone cavity before drilling using the preparation drill bit selected at block 52. Advantageously, the ability to use a maximum of one or two preparation drill bits to form an initial bone cavity in a patient before drilling with a compression drill bit is an improvement over conventional devices and methods that require many preparation drill bits, such as four to nine preparation drill bits, in order to form the initial bone cavity. However, the drill kits and methods of the present disclosure are not limited to applications of using only one or two preparation drill bits, more than two preparation drill bits may be used to drill the preparation site for the dental implant. There may be one or more cleaning and/or finishing steps to make the final bone cavity complete as a preparation site for a dental implant prior to insertion of the dental implant in the patient.
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At time t4, a compression drill bit 26 corresponding to the preparation drill bit 10 is inserted into the initial bone cavity 62. At time t5, the compression drill bit 26 is actuated or rotated by an actuator instrument to substantially simultaneously cut or remove bone fragments and compress bone fragments as described herein. Bone fragments 70 are shown as simultaneously being cut or removed from the bottom portion 66 of the initial bone cavity 62 and forced in a radial direction to compress the bone fragments 70 against the bone side wall 64 at the upper portion 68. At time t6, the bone fragments 70 are compressed against or into the bone side wall 64 and the compression drill bit 26 is removed from the bone 60, thereby forming a final bone cavity 72 formed by a bone side wall 74. The final bone cavity 72 has a bottom portion 76 and an upper portion 78. The density of the bone at the bone side wall 74 at the medullary bone layer has a final bone density D2 (or bone density gradient). The final bone density D2 (or bone density gradient) is greater than the initial bone density D1 (or bone density gradient) at the medullary bone layer. The diameter of the base portion 12 of the preparation drill bit 10 may correspond to the diameter of an implant (e.g. dental implant) that will be inserted or installed in the final bone cavity 72, e.g. in the cortical bone layer 61.
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While the connection geometries 80, 84 have been shown and described in connection with a preparation drill bit 10, it is within the scope of the present disclosure for the connection geometries to be applied with a compression drill bit 26. The connection geometries 80, 84 advantageously allow a plurality of preparation drill bits 10 and/or a plurality of compression drill bits 26 to be quickly interchanged with an actuator instrument so that a dentist or other use can quickly and efficiently change drill bits as desired, thereby reducing operating time. Further, the connection geometries may allow connection between a shaft connected to the actuator instrument and to the drill bit (10, 26) in a touch-less manner through different touch-less connection types, such as a friction fit (or interference fit) connection. This connection feature allows an operator to quickly and easily switch drill bits (10, 26) and/or shafts of the actuator instrument in a touch-less manner, which promotes sterility of the drill bits (10, 26) or system.
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Each drill bit 10, 26 may arranged to be secured in the container 201A near, or in association with, a respective counter 203A, 203B, 203C, 203D (collectively or generally 203). The counters 203 display a number(s). The number(s) displayed by the counters 203 is configured to be manipulated or operated by a respective input element 204A, 204B, 204C, 204D (collectively or generally 204). A user of the drill kit 200 can manipulate and/or operate the input element(s) 204 to reflect an amount of usage of the drill bit 10, 26 near or associated with the counter 203. The counter 203 thereby may reflect a usage amount of each drill bit 10, 26, analogous to a vehicle mileage odometer. The counter 203 provides a means for the operator to know when a drill bit should be sharpened, replaced or refurbished. The counter 203 may be configured to display a number of times used (number of discrete instances utilized, such as with different patients), or a duration of use (e.g. hours). Each drill bit 10, 26 in the drill kit 200 may have a counter 203, or only some of the drill bits 10, 26 may have a counter 203. For example, only preparation drill bits 10 have a respective counter 203, or only compression drill bits 26 have a respective counter 203. In this embodiment, the input element 204 are buttons, but any form of input element may be utilized, for example and without limitation, knobs, sliders, electronics, dials, or the like. In some embodiments, the input element 204 is integral with the counter 203, for example, the numbers of the counter are adjustable by an operator and constitute the input element, or the numbers are a touch screen electronic device configured to be adjusted by the operator.
While the compression drill bits 26 are shown with the concave compression geometry (34 of 26A in
While the connection geometries of the shafts 86 have been shown and described as being female and the connection geometries of the drill bits 10, 26 have been shown and described as being male, it is within the scope of the present disclosure for drill kits 200 to have the opposite connection geometry. In other words, the shafts 86 may have a male connection geometry that are configured to connect to female connection geometries of the drill bits 10, 26 (and/or dental implant as discussed herein).
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In this embodiment, the shafts 86A, 86B of the first connection type having a female connection geometry cannot operatively connect to the female connection geometry of the second plurality of preparation drill bits 10D, 10E or to the female connection geometry of the second plurality of compression drill bits 26D, 26E. Similarly, the shafts 86D, 86E of the second connection type having a male connection geometry cannot operatively connect to the male connection geometry of the first plurality of preparation drill bits 10A, 10B or to the male connection geometry of the first plurality of compression drill bits 26AA, 26AB. In some embodiments, the connection geometries of both connection type shafts may be similar in that both connection geometries are both male or are both female, but the connection geometries are different such that the shafts of the first connection type cannot operatively connect to the second pluralities of preparation drill bits and compression drill bits, and the shafts of the second connection type cannot operatively connect to the first pluralities of preparation drill bits and compression drill bits. Accordingly, it will be recognized by those of ordinary skill in the art that connection geometries of different connection types of shafts may be both male or both female, but still different such that the different shafts are configured to operatively connect to different sets of preparation drill bits and/or compression drill bits (and/or dental implants as is discussed below).
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Advantageously, one or more shafts of a drill kit or method according to the present disclosure may be configured to operatively engage with each of a preparation drill bit, a compression drill bit and a dental implant. The ability to have the same shaft connect to all three of these elements allows the operator to efficiently perform a dental procedure, such as an osteotomy. Optionally, the shaft connection and disconnection from each of these elements may be performed in touch-less manner, for example, if the connection types are friction fit (or interference fit) type. Thus, an operator can connect a shaft to a preparation drill bit for drilling (e.g. through a friction fit), then disconnect the shaft from the preparation drill bit in a touch-less manner before connecting the same shaft to a compression drill bit (e.g. through a friction fit). Similarly, after finished drilling with the compression drill bit, the operator may disconnect the shaft from the compression drill bit in a touch less manner before optionally connecting the shaft to a dental implant for insertion into the patient (e.g. through a friction fit). Touch-less manner means the operator does not need to touch either of the preparation drill bit, compression drill bit and/or dental implant with his or her hands, which promotes sterility. The ability to connect with a friction fit allows for a solid connection of all parts to reduce wobbling and easy acceptance when connected, and easy removal/disconnection when changing between bits during site preparation.
In some embodiments, a preparation drill bit 10 has a length 16 of tip portion 14 of 8 mm, 10 mm, 11.5 mm, 13 mm or 16 mm. In some embodiments, the preparation drill bit 10 has a width 18 of 3.0 mm, 3.5 mm, 4.3 mm, 5.0 mm or 6.0 mm. In some embodiments, a compression drill bit 26 has a cutting tip 28 and compression section 32 with a length sum 35 of 8 mm, 10 mm, 11.5 mm, 13 mm or 16 mm. In some embodiments, the compression drill bit 26 has a maximum width 37 of 3.0 mm, 3.5 mm, 4.3 mm, 5.0 mm or 6.0 mm.
While the preparation drill bits 10, compression drill bits 26 and dental implant 300 have been shown and described with a particular shape or groove/flute patterns (e.g. at the cutting tips or compression sections of the bits or for the gripping surfaces of the implants), it is within the scope of the present disclosure for the preparation drill bits 10, compression drill bits 26 and dental implants 300 to have any shape or groove/flute pattern as is known in the art to perform the functions thereof. Additionally, the direction of the groove/flute patterns may be reversed and perform substantially the same way if actuated or rotated in the reverse direction, for example, by a drill (or other actuator). Thus, the particular shapes and groove/flute patterns shown and described in the present disclosure are not limiting on the claims of the present application unless the claims are recite a particular shape or groove/flute pattern.
Advantageously, apparatuses, methods and systems of the present disclosure can laterally increase bone density at a medullary bone layer while simultaneously drilling the final bone cavity for the dental implant. The increased bone density in the medullary bone layer due to lateral bone compression provides increased initial stability for a dental implant. Such apparatuses, methods and systems are especially advantageous for use with patients having below normal bone density at a site for dental implant.
Advantageously, apparatuses, methods and systems of the present disclosure can drill to a desired depth and diameter quickly and more efficiently than conventional drilling methods while simultaneously providing greater initial stability for a dental implant.
Advantageously, a universal drill system having a plurality of shafts with different lengths may be easily selectable and easy to pick up from a drill kit containing the universal drill system.
Advantageously, systems, kits and methods according to the present disclosure provide for a more efficient way to remove cortical bone of a patient to a chosen diameter and densifying the trabecular bone in fewer steps and with greater sterility than achieved with conventional devices and methods. In some embodiments, the actuator may actuate or rotate the shaft and drill bit with a low-speed, high-torque motion, which may be advantageous in situations where only one or two preparation drill bits are used to drill the initial bone cavity because excess heat may be avoided during the drilling that may be detrimental to the success or operation of the dental implant. In contrast to conventional drill bits that have integral shafts, the drill bits of the present disclosure may not have integral shafts and the shafts of the present disclosure are interchangeable to allow connection to a variety of different types and sizes of drill bits, e.g. different sized preparation drill bits and to different sized compression drill bits. However, the novel methods according to the present disclosure may also be performed with conventional drill bits that do have integral shafts. Specifically, a conventional preparation drill bit may be utilized to drill the initial bone cavity at the desired size/diameter for the intended dental implant through low-speed, high-torque rotation of the conventional drill bit (or two conventional preparation drill bits if needed/desired depending on the intended size of the initial bone cavity). As discussed above, the methods of the present disclosure are advantageous over conventional methods that utilize many preparation drill bits to form the initial bone cavity (e.g. four to nine preparation drill bits). Moreover, since the drill bits of the present disclosure may not have integral shafts, different length shafts may be connected to the same drill bit allowing an operator to select the desired length shaft for that drill bit, which is an improvement over conventional drill bits in which a shorter length shaft is not an option for a drill bit having an integral shaft that is longer than desired.
The apparatuses and methods according to the present disclosure advantageously allow for procedures to be performed (e.g. dental procedures) with less steps, for example, less drilling steps. As discussed above, instead of performing many drillings with a preparation drill bit to form a cavity (e.g. bone cavity) at the desired diameter, an operator can choose the preparation drill bit at the desire diameter and perform a preparation drill step only once. The determination of the appropriate sized preparation drill bit that corresponds to the chosen implant (e.g. dental implant) may be chosen based on information available to the operator, for example, through cone beam, computed tomography scan (i.e. “CT scan”), x-ray detection, or other radiological procedures or equipment.
While the present disclosure has been illustrated with respect to particular embodiments thereof, it should be appreciated by those of ordinary skill in the art that various modifications to this disclosure may be made without departing from the spirit and scope of the present disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 62/957,956, filed on Jan. 7, 2020, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62957956 | Jan 2020 | US |