Not applicable to this application.
Field
Example embodiments in general relate to an implement leveling system for efficiently leveling an implement or other device.
Related Art
Any discussion of the related art throughout the specification should in no way be considered as an admission that such related art is widely known or forms part of common general knowledge in the field.
Linear actuators (e.g. hydraulic cylinders) are utilized to extend and retract various components within an implement (e.g. agricultural implement). A linear actuator has a maximum length when fully extended and a minimum length when fully retracted.
For example, hydraulic cylinders are utilized on various types of agricultural implements (e.g. fertilizer applicator implement) to lift and lower the central frame and wings of the agricultural implement supported above the ground surface by a plurality of wheels. A tractor pulling the agricultural implement will use the hydraulic system of the tractor to provide pressurized hydraulic fluid to the hydraulic cylinders on the agricultural implement to lift and lower agricultural implement with respect to the ground surface. When the agricultural implement is a fertilizer applicator implement, the operator will lower the central frame and wings of the fertilizer applicator implement by fully retracting the hydraulic cylinders connected to the wheels. The minimum length of each of the hydraulic cylinders controls the depth of fertilizer application into the soil in the general area of the fertilizer applicator implement surrounding each hydraulic cylinder.
As agricultural implements such as fertilizer applicator implements have grown in size, it is become increasingly important to level the agricultural implement so that the depth of penetration into the soil is consistent throughout the entire agricultural implement. The most common method used today for leveling an agricultural implement is the usage of threaded rod (e.g. I-bolt) extending from the base end of the hydraulic cylinder that has a plurality of threaded nuts used to adjust the static position of the hydraulic cylinder with respect to the frame of the agricultural implement.
Unfortunately, utilizing threaded rods to adjust the minimum length of each hydraulic cylinder on a large implement can be time consuming and difficult for a user. In addition, manually adjusting the minimum length of the hydraulic cylinders requires tools which the operator may or may not have while in the field. Furthermore, because of the inconvenience of leveling the agricultural implement, operators will sometimes either ineffectively level or not level the agricultural implement at all resulting in inconsistent penetration of the soil by the agricultural implement.
An example embodiment of the present invention is directed to an implement leveling system. The implement leveling system includes an implement having a frame, a plurality of wheels connected to the implement by corresponding wheel support structures and an adjustable actuator connected to each of the wheel support structures. The adjustable actuator includes a first actuator extending in a first direction and a second actuator extending in a second direction. A plurality of shims are connected to the first actuator, wherein the shims each have a storage position and an engaged position. When a shim is in the engaged position, the shim is positioned between a first end mount and a first head of the first actuator to adjust the minimum length of the adjustable actuator. The minimum length for each of the adjustable actuators may be adjusted by selecting the desired number of shims to be in the engaged position. It can be appreciated other embodiments of the present invention may be used on various other devices that are not implements and furthermore only a single adjustable actuator may be used on a device. Furthermore, the various embodiments of the present invention are not limited to only leveling applications and may be used for various other purposes other than leveling.
There has thus been outlined, rather broadly, some of the features of the implement leveling system in order that the detailed description thereof may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional features of the implement leveling system that will be described hereinafter and that will form the subject matter of the claims appended hereto. In this respect, before explaining at least one embodiment of the implement leveling system in detail, it is to be understood that the implement leveling system is not limited in its application to the details of construction or to the arrangements of the components set forth in the following description or illustrated in the drawings. The implement leveling system is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of the description and should not be regarded as limiting.
Example embodiments will become more fully understood from the detailed description given herein below and the accompanying drawings, wherein like elements are represented by like reference characters, which are given by way of illustration only and thus are not limitative of the example embodiments herein.
An example implement leveling system generally comprises an implement 10 having a frame, a plurality of wheels connected to the implement 10 by corresponding support structures and an adjustable actuator 20 connected to each of the support structures. The adjustable actuator 20 includes a first actuator 30 extending in a first direction and a second actuator 40 extending in a second direction. A plurality of shims 70 are connected to the first actuator 30, wherein the shims 70 each have a storage position and an engaged position. When a shim 70 is in the engaged position, the shim 70 is positioned between a first end mount 36 and a first head 32 of the first actuator 30 to adjust the minimum length of the adjustable actuator 20. The minimum length for each of the adjustable actuators 20 may be adjusted by selecting the desired number of shims 70 to be in the engaged position.
While it is preferable that the various embodiments of the present invention are utilized upon a group of linear actuators for the purposes of leveling a structure manipulated by the linear actuators (e.g. agricultural implement 10), the various embodiments of the present invention may be utilized upon a single linear actuator for various types of applications whether or not agricultural related to provide for efficient adjustment of the minimum length of the linear actuator. Hence, the various embodiments of the present invention include a single adjustable actuator 20 that may be utilized in any manner on any type of device.
The various embodiments of the present invention are preferably utilized upon an implement 10. It is further preferable that the present invention is utilized upon an agricultural implement 10 such as fertilizer applicators, disk harrows, chisel plows, harrows, plows, field cultivators, planters, rakes, harvesters, swathers and the like. While the various preferred embodiments of the present invention are used with respect to agricultural implements 10, the present invention may be utilized to adjust the minimum length of a linear actuator on various other types of implements, machines, equipment, tools and industrial machinery. While
The exemplary implement 10 in
The adjustable actuator 20 is adapted for lifting and lowering a corresponding wheel assembly 17. The adjustable actuator 20 has a minimum length that is adjustable and a maximum length that is also adjustable as discussed further herein. The minimum length of the adjustable actuator 20 determines the maximum depth into the ground surface that a fertilizer applicator unit near the corresponding wheel assembly 17 applies the fertilizer when the fertilizer applicator is in fertilizer application mode. The maximum length of the adjustable actuator 20 determines the maximum height above the ground surface that a fertilizer applicator unit near the corresponding wheel assembly 17 is when the implement 10 is in transport mode.
The adjustable actuator 20 is comprised of a double ended linear actuator structure. The adjustable actuator 20 includes a first actuator 30 that extends in a first direction and a second actuator 40 that extends in a second direction. The first actuator 30 and the second actuator 40 extend and retract respectively and preferably independent of one another. The first actuator 30 is connected to the second actuator 40 as further discussed herein. The first actuator 30 is temporarily utilized to adjust the minimum length and the maximum length of the adjustable actuator 20 thereby determining the minimum height and maximum height of the implement 10 respectively. The second actuator 40 is utilized to control the current length of the adjustable actuator 20 during normal operation of the implement 10 thereby controlling the height of the implement 10 above the ground surface during normal operation (e.g. during the application of fertilizer to the ground). The adjustable actuator 20 may be utilized for other applications other than raising and lowering the implement 10 with respect to a ground surface (e.g. folding a wing frame 12 on the implement 10).
The terms actuator, adjustable actuators 20, first actuators 30 and second actuators 40, shall include any type of linear actuator such as, but not limited to, hydraulic cylinders, pneumatic actuators, electro-mechanical actuators and the like. Furthermore, the first actuators 30 and second actuators 40 described in the various embodiments of the present invention may be comprised of the same type of linear actuator or different types of linear actuators. For example, the first actuator 30 may be comprised of an electro-mechanical actuator and the second actuator 40 may be comprised of a hydraulic actuator (and vice-versa). When utilized with agricultural implements 10, the first actuator 30 and the second actuator 40 are both preferably hydraulic cylinders though not required to be hydraulic cylinders as discussed herein.
If the first actuator 30 is a hydraulic cylinder as illustrated in
The second actuator 40 includes a second barrel 41 having a second head 42, a second rod 44 movably extending from the second barrel 41 and a second end mount 46 attached to a distal portion of the second rod 44. The second end mount 46 may have various types of connector configurations such as including a second opening 47 to receive a pin for attachment to the implement 10 and/or wheel assembly 17. At least a portion of the second end mount 46 preferably has a width that is greater than the second rod 44 as illustrated in
If the second actuator 40 is a hydraulic cylinder as illustrated in
The length of the first actuator 30 and/or the stroke length of the first actuator 30 are preferably less than the second actuator 40 as illustrated in
The first actuator 30 and the second actuator 40 are each preferably linear actuators. The first actuator 30 extends the first rod 34 in the first direction and the second actuator 40 extends the second rod 44 in the second direction, wherein it is preferable that the first direction is substantially opposite of the second direction as illustrated in
The first actuator 30 is preferably connected to the second actuator 40 in a non-movable manner but may be movably connected. It is preferable that an inner end of the first actuator 30 is connected to an inner end of the second actuator 40 as illustrated in
However, the first actuator 30 (and first rod 34) may be offset with respect to the second actuator 40 (and second rod 44). For example, the first actuator 30 may be attached to a side of the second actuator 40 with the rods 34, 44 each having a different longitudinal axis which may be parallel or not parallel to one another.
The flow control valve 84 is preferably connected to the frame of the implement 10, such as on the hitch 16 of the implement 10, to allow for control of the stroke of the first actuators 30 outside the cab of the tractor and near the first actuators 30 to allow for efficient adjustment of the shims 70. The flow control valve 84 is not part of the valve system of the tractor. To utilize the flow control valve 84 outside of the cab of the tractor, the operator locks the tractor control valve 82 of the hydraulic system 80 into a constant flow position where pressurized fluid is constantly provided by the hydraulic system 80 to the flow control valve 84. By manipulating the flow control valve 84, the operator is able to control whether the hydraulic fluid flows to the first actuators 30 or the second actuators 40. Though not required, a secondary control valve 86 may be fluidly connected between the flow control valve 84 and the first actuators 30 to allow for adjustment of the direction and flowrate of the hydraulic fluid to the first actuators 30 to control the extension and retraction of the first actuators 30.
A support member 76 is connected to the first actuator 30 directly or via a first bracket 60. The support member 76 may be connected to the first end mount 36 and/or the first barrel 31 of the first actuator 30. In one preferred embodiment, the support member 76 is non-movably connected to the first end mount 36 by a first bracket 60 and is movably connected the first barrel 31 (or first head 32) by a second bracket 62 having a guide opening 64 that slidably receives the support member 76. The illustrated configuration for the support member 76 may be reversed so that the support member 76 is non-movably connected to the first barrel 31 (or first head 32) and is movably connected to the first end mount 36. It can be appreciated that a second bracket 62 is not required to movably support the support member 76. The support member 76 is preferably comprised of a rod structure (solid or hollow), but may be comprised of other types of structures capable of supporting the plurality of shims 70.
At least one spring 77 (e.g. compression spring) is preferably attached to the support member 76 that applies a biasing force against the shims 70 to keep the shims 70 together and adjacent the first bracket 60 as best illustrated in
The shims 70 are movable between a storage position offset from the first rod 34 and an engaged position engaging the first rod 34 between the first head 32 and the first end mount 36. The shims 70 are preferably aligned transversely with respect to a longitudinal axis of the first rod 34. The support member 76 is preferably parallel with respect to the first rod 34 but may be positioned at an angle with respect to the first rod 34.
The storage position for the shims 70 is best illustrated in
The shims 70 are each comprised of a substantially flat structure and are positioned side-by-side one another. The shims 70 preferably each have the same thickness (e.g. 1 mm), however, the shims 70 may have varying thicknesses (e.g. the shims 70 closest to the first end mount 36 may be thinner than the shims 70 further away from the first end mount 36 and vice versa). The shims 70 are comprised of a rigid material such as, but not limited to, metal. The shims 70 further preferably all have the same shape and size as illustrated in the drawings, however, the shims 70 may have different shapes and sizes.
The shims 70 have a body portion and an engaging portion. The body portion is movably connected to the support member 76 and the engaging portion extends outwardly from the body portion to selectively engage the first rod 34 along with being positionable between the first end mount 36 and the first head 32. The shims 70 each include a cutout 71 within the engaging portion so that the engaging portion is adapted to fit about a portion of the first rod 34 when in the engaged position as illustrated in
The first bracket 60 preferably includes a locking aperture 61 as illustrated in
The shims 70 also preferably each include a second aperture 74 as illustrated in
In use of one of the preferred embodiments, the operator of a tractor pulling an agricultural implement 10 such as a fertilizer applicator determines which portions of the frame of the implement 10 need to be higher (or lower) to level the implement 10. Leveling the implement 10 ensures that all of the working units (e.g. fertilizer knives) of the implement 10 that engage the ground surface penetrate the ground surface at approximately the same depth so that a fertilizer or other material may be applied at a consistent depth throughout the entire implement 10. As an example, if a portion of the implement 10 is too low with the working units penetrating the soil at too great of a depth, the operator will determine the number of shims 70 that need to be additionally positioned in the engaged position on the corresponding adjustable actuator 20. In further of the example, if a portion of the implement 10 is too high with the working units penetrating the soil at too shallow of a depth, the operator will determine the number of shims 70 that need to be removed from the engaged position on the corresponding adjustable actuator 20.
After determining the adjustments that need to be made to the minimum length of the adjustable actuators 20 on the implement 10, the operator locks the tractor control valve 82 into the constant flow position as shown in
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although methods and materials similar to or equivalent to those described herein can be used in the practice or testing of the implement leveling system, suitable methods and materials are described above. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety to the extent allowed by applicable law and regulations. The implement leveling system may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it is therefore desired that the present embodiment be considered in all respects as illustrative and not restrictive. Any headings utilized within the description are for convenience only and have no legal or limiting effect.
I hereby claim benefit under Title 35, United States Code, Section 119(e) of U.S. provisional patent application Ser. No. 62/282,626 filed Aug. 7, 2015 (Attorney Docket No. SUMM-004). The 62/282,626 application is currently pending. The 62/282,626 application is hereby incorporated by reference into this application.
Number | Date | Country | |
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62282626 | Aug 2015 | US |