The present invention relates to buoyancy of vessels designed for underwater operation at non-shallow depths, more particularly to methods and apparatuses for supplementing buoyancies of such vessels.
Some underwater vehicles and underwater sensing devices operate at great ocean depths and hence require association therewith of supplementary buoyancy devices in order to account for factors such as hull weight (e.g., heavy hull), hull thickness (e.g., thick hull), batteries, propulsion, fairings, trim tanks, etc. It is generally known that auxiliary buoyancy influence or control can be provided for a vessel by using high-pressure-resistant buoyancy modules characterized by a low weight-to-displacement ratio. For instance, a conventional buoyancy module may include a glass or composite spherical shell or a syntactic foam that incorporates smaller hollow microspheres or somewhat larger macrospheres in a polymer matrix.
However, some current designs of buoyancy modules may incur difficulties insofar as implementations at greater depths typically require relatively thick supporting shells. A thick shell will usually exhibit highest stresses on its internal surfaces, and these stresses create vulnerabilities to fatigue. When a shell is made of a less ductile material such as glass, ceramics, or composites, this can result in premature fracture. When syntactic foams are used, collapsed volumes can fail creating a cascading sympathetic failure that can impact the safety of the host vehicle. In addition, an implosion from a sympathetic failure and localized implosions can result in a pressure wave at depth that can overload surrounding hull pressure structure and lead to additional damage.
In view of the foregoing, an object of the present invention is to provide better methods and devices for supplementing buoyancies of underwater vessels when operating at greater depths.
According to exemplary inventive practice, an inventive buoyancy device includes a membrane shell and a tangle of shape memory alloy fibers. The membrane shell describes a closed three-dimensional geometric figure, and has an inner surface, an outer surface, and an interior space bounded by the inner surface. Situate in the interior space, the tangle of shape memory alloy fibers exerts an outward pressure upon the inner surface of the membrane shell, and also serves to structurally reinforce the membrane shell. The outward pressure is associated with a shape memory effect characterizing the tangle of shape memory alloy fibers. The outward pressure exerted by the tangle of shape memory alloy fibers attributes the membrane shell with a degree of resistance to inward pressure exerted by a fluid (e.g., water) environment upon the outer surface of the membrane shell. Some inventive embodiments include a core at least substantially composed of an auxetic material, wherein the tangle at least substantially covers the core. The core exerts an outward force associated with a negative Poisson's ratio effect characterizing the core. The outward pressure exerted by the tangle and the outward force exerted by the core, in combination, attribute the membrane shell with a degree of resistance to the inward pressure.
According to some inventive embodiments, an inventive buoyancy device includes a toroidal membrane shell and a toroidal entanglement of fibers, which includes shape memory alloy fibers and magnetic fibers. The toroidal entanglement of fibers has certain qualities that have been imbued while inside the toroidal membrane shell, including shape memory of the shape memory alloy fibers via application of heat, and repositioning (e.g., alignment) of the magnetic fibers via application of an external magnetic field. The toroidal entanglement exerts an outward pressure upon the inner surface of the toroidal membrane shell, the outward pressure associated with the shape memory of the shape memory alloy fibers and with the repositioning of the magnetic fibers.
The present invention, as exemplarily and variously practiced, provides a low weight-to-displacement buoyancy device (e.g., a buoyancy sphere or a buoyancy module) that includes a relatively thin membrane shell, and that is attributed with superior strength and high resistance to sympathetic implosion in a high pressure environment. The present invention further provides methods for producing various embodiments of inventive buoyancy devices. According to multifarious embodiments of the present invention, a membrane shell may be characterized by a closed hollow three-dimensional geometric shape such as spherical, non-spherical ellipsoid, torus, non-circular toroid, or another shape.
Featured by exemplary inventive practice is, inter alia, the inventive implementation of shape memory alloys. Depending upon the inventive embodiment, the shape memory fibers that are inventively implemented may be for example macroscopic filaments, macroscopic wires, nano-filaments, nanowires, or some combination thereof. Depending on the inventive embodiment, the shape memory alloy fibers may vary in terms of material, number, size, shape, configuration, and/or other respects; for instance, in a given inventive embodiment, an inventive “tangle” of shape memory alloy fibers may vary in any or all such respects. Generally speaking, a “shape memory alloy” is an alloy that can be austenitized at a higher temperature in a particular configuration, and then deformed into a complex shape in a martensitic phase. When the complex shape of a shape memory alloy is heated, it returns to its original “memorized” form. A return force is exerted by the shape memory alloy when it returns from its deformed shape to its original shape. The present invention, as exemplarily embodied, avails itself of this return force in order to generate internal forces to counter the external pressure against a closed envelope, e.g., a membrane shell. Examples of shape memory alloy materials that may be suitable for inventive practice include but are not limited to: copper-aluminium-nickel alloys; nickel-titanium alloys; nickel-titanium-copper alloys; and other alloys such as including zinc, copper, gold, and/or iron.
According to exemplary inventive embodiments, the closed envelope is a membrane shell. Exemplary inventive practice provides for a membrane shell made of at least one organic material (e.g., a synthetic or natural polymer), or at least one inorganic material (e.g., a metal or ceramic), or some combination thereof. As exemplarily embodied, an inventive buoyancy device includes a membrane shell having a thin wall-thickness. The membrane shell is supported by a “tangle” of shape memory alloy fibers (e.g., wires or filaments), such as an amorphously intertwined mass of such fibers. For instance, according to exemplary inventive practice, a tangle of shape memory alloy fibers may be characterized by a multiplicity of small, fibrous, shape memory alloy entities intermingled and interspersed in a state of random disarray. In addition to affording support for the membrane shell, the tangle of shape memory alloy fibers affords internal pressure to resist external hydrostatic pressure. According to exemplary inventive practice, the outward force exerted by the fibrous tangle inside the membrane shell provides a counterforce or counter-pressure to high hydrostatic pressure exerted by the water (e.g., sea or ocean) outside the membrane shell. According to exemplary inventive practice, the fibrous tangle is sized and configured to exert an outwardly directed force of significant magnitude. Furthermore, according to exemplary inventive practice, the expanded entanglement of fibers acts as an internal truss support structure. For instance, the internal fibrous entities may act as supporting “struts.”
In accordance with exemplary inventive practice, austenitic-phase fibers (e.g., wires or filaments) are compressed in martensitic range to form a tangled mass of shape memory alloy fibers, for instance a complex fibrous mesh body describing a “ball” or another geometry. If failure does occur of an inventively stiffened structure, the harmful effects will likely be limited. Failure of an exemplary inventive buoyancy device will probably involve internal slippage of the supporting struts, but with little tendency to form an abrupt implosion pulse such as would be detrimental to surrounding structures or vehicles.
The present invention will now be described, by way of example, with reference to the accompanying drawings, wherein:
Referring now to the figures, exemplary practice of the present invention harnesses the shape recovery forces of shape memory alloys to bring to bear (i) an internal pressure “field” and (ii) internal stiffening, doing so with respect to a thin lightweight membrane shell subjected to high hydrostatic pressure. Inventive principles may be effectuated through practice of multifarious inventive variations, including those referred to herein as “first-mode” inventive embodiments, “second-mode” inventive embodiments, and “third-mode” inventive embodiments.
With reference to
As illustrated by way of example in
Referring to
As an example according to inventive second-mode practice, a tangle 10 of shape memory alloy fibers 11 is wound around a core 30 composed of an auxetic foam 31. Tangle 10 thus represents a shape memory alloy mesh covering of core 30. The auxetic material is characterized by a negative Poisson's Ratio. For instance, according to some inventive embodiments the auxetic material is an auxetic polyurethane foam. In the light of the instant disclosure, the ordinarily skilled artisan will appreciate the kinds of auxetic materials that may be suitable for inventive practice. In this example of inventive practice, the core 30 is shown in
With reference to
Reference is now made to
According to third-mode inventive practice such as exemplarily shown in
The heterogeneously mixed tangle 10T of fibers (which combines shape memory alloy fibers 11 and magnetic fibers 12) is shown by itself in
The present invention's methodology features, inter alia, the application of the return force of a shape memory alloy to a thin wall membrane shell so as to afford internal pressurization and reinforcement of the thin wall membrane shell, thereby enabling the thin wall membrane shell to resist high hydrostatic pressure. Inventive application of the return force of a shape memory alloy permits inventive implementation of a membrane shell characterized by a thinner wall, as distinguished from conventional practice implementing a shell characterized by a thicker wall. A buoyancy design providing for a thicker shell wall, such as found in conventional practice, will usually result in a heavier device attributed with relatively little capability for mitigating pressure pulses from implosion. In contrast to thicker-wall shells, the present invention's thinner-wall shells will often be capable of being pressed from sheet material after annealing, and will generally carry lower costs. Thin membrane shells such as may be suitable for implementation in exemplary inventive practice do not evidence significant through-thickness stress gradients, which can increase vulnerability to fracture and fatigue.
As discussed hereinabove, the present invention may be practiced as having any of a variety of inventive features. For instance, an inventive tangle of fibers may be employed so as to selectively strengthen critical portions of a membrane shell. An inventive buoyancy device may be embodied so that the tangled complex of fibers is inclusive of one or more additional fiber types, which are intertwined with the shape memory fibers. If an inventive tangle of fibers includes an additional fiber type that is magnetic, then positioning (e.g., alignment) of the magnetic fibers can be carried out using coils or other magnetic means. The tangle of fibers (such as including shape memory alloy fibers) can be combined with an additional reinforcement (such as an auxetic foam) to add further internal strengthening. Exemplary practice of the present invention offers ample flexibility in design and construction of inventive buoyancy apparatuses, as well as a considerable capability of minimizing pressure spikes from implosion. Inventive practice is possible with respect to membrane shells having any of a variety of closed three-dimensional shapes. Exemplary inventive practice provides for membrane shell shapes that are “rounded,” i.e., to at least some degree characterized by curvature. Inventive practice is possible wherein both an auxetic foam material and a fibrous magnetic material is implemented, in addition to a fibrous shape memory alloy material. For instance, a toroidal auxetic foam core may be used in a manner combining elements of inventive second-mode practice and inventive third-mode practice, wherein a heterogeneously intertwined fibrous entity composed of shape memory alloy fibers and magnetic fibers is wrapped around a toroidal auxetic foam core.
The present invention, which is disclosed herein, is not to be limited by the embodiments described or illustrated herein, which are given by way of example and not of limitation. Other embodiments of the present invention will be apparent to those skilled in the art from a consideration of the instant disclosure, or from practice of the present invention. Various omissions, modifications, and changes to the principles disclosed herein may be made by one skilled in the art without departing from the true scope and spirit of the present invention, which is indicated by the following claims.
This patent application claims the benefit of U.S. provisional patent application No. 63/167,527, filed 29 Mar. 2021, hereby incorporated herein by reference, entitled “Implosion-Resistant Lightweight Membrane Shell Devices For High-Pressure Applications,” sole inventor Philip J. Dudt.
The inventorship of the invention described herein includes at least one person who invented the invention in performance of the person's official duties as an employee of the United States Department of the Navy. The invention may be manufactured, used, and licensed by or for the Government of the United States of America for governmental purposes without payment of any royalties thereon or therefor. The Government of the United States of America has ownership rights in the invention.
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Number | Date | Country | |
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63167527 | Mar 2021 | US |