Claims
- 1. An apparatus for impregnating a moving nonwoven fiber batt with fluid by intermittently squeezing the batt, comprising:
- a longitudinal tank provided with fluid and having first and second ends;
- an endless conveyor belt arranged for travel within the fluid of the tank between the first and second ends of the tank in a generally longitudinal direction, the belt carrying the fiber batt through the tank with the batt always located on the upper surface of the belt;
- a series of squeeze rollers arranged within the longitudinal tank, the endless conveyor belt carrying the batt between the belt and each squeeze roller to define a nip between each of the squeeze rollers and the endless conveyor belt to thereby expel fluid from the batt;
- a series of singular rollers arranged within the longitudinal tank, with an uppermost portion of each singular roller being vertically above and between lowermost portions of adjacent squeeze rollers with the endless belt traveling on each singular roller with the belt between the batt and the singular roller to thereby allow the batt to expand and absorb fluid between adjacent squeeze rollers;
- whereby the batt is alternately squeezed to expel fluid and then allowed to expand to absorb fluid while being carried through the tank of fluid; and,
- means for removing the batt from the surface of at least one of the squeeze rollers after the batt has passed through the nip of the squeeze roller and the endless conveyor belt.
- 2. The apparatus of claim 1 wherein the series of squeeze rollers are arranged parallel to one another in a generally planar arrangement and wherein each of the squeeze rollers is generally cylindrical in shape.
- 3. The apparatus of claim 1 wherein the series of singular rollers are arranged parallel to one another in a generally planar arrangement.
- 4. The apparatus of claim 1 wherein the endless conveyor belt travels entirely within the longitudinal tank.
- 5. The apparatus of claim 1 further comprising:
- fluid distribution means for supplying fluid to the tank.
- 6. The apparatus of claim 5 further comprising:
- a collection tank provided beneath the longitudinal tank, the collection tank receiving fluid from the longitudinal tank and having an outlet arranged in a lower portion of the collection tank.
- 7. The apparatus of claim 6 further comprising:
- pumping means for supplying fluid to the fluid distribution means, the pumping means being in communication with the outlet of the collection tank and with an inlet of the fluid distribution means.
- 8. The apparatus of claim 7 wherein the first end of the longitudinal tank is lower than the second end of the longitudinal tank whereby the fluid supplied by the fluid distribution means has a current flow opposed to the generally longitudinal direction of travel of the endless conveyor belt.
- 9. The apparatus of claim 8 further comprising:
- nip roller means for removing fluid from the batt as the batt is conveyed away from the tank, the nip roller means including first and second rollers arranged with the rollers being on opposite sides of the batt while the batt is within the collecting tank.
- 10. The apparatus of claim 1 wherein the means for removing the batt includes a doctor blade.
- 11. The apparatus of claim 1 wherein the means for removing the batt includes means for spraying fluid towards the surface of the at least one squeeze roller immediately downstream of the nip.
- 12. The apparatus of claim 1 wherein the means for removing the batt includes a plurality of bands each band having a width which is substantially less than the width of the batt, the bands being provided immediately above the batt and traveling with the batt on the endless conveyor belt.
- 13. The apparatus of claim 12 wherein the plurality of bands are alternately:
- maintained above and away from the batt during travel of the batt between adjacent squeeze rollers; and,
- allowed to travel immediately adjacent to the batt during travel of the batt between adjacent squeeze rollers;
- less than all of the bands beng maintained above and away from the batt between any two adjacent rollers.
- 14. The apparatus of claim 1 wherein the means for removing the batt includes a single wide tape arranged for travel within the fluid of the tank between the first and second ends of the tank in a generally longitudinal direction, the single wide tape being immediately above and in contact with the batt while the batt passes through the nip of one of the squeeze rollers and the endless conveyor belt; the single wide tape being maintained above and away from the batt during travel of the batt between adjacent squeeze rollers.
- 15. An apparatus for impregnating a moving fibrous non-woven batt with fluid by intermittently squeezing the batt, comprising:
- a longitudinal tank provided with fluid and having first and second ends;
- an endless conveyor belt arranged for travel within the fluid of the tank between the first and second ends of the tank in a generally longitudinal direction, the belt carrying the fibrous non-woven batt through the tank with the batt always located on an upper surface of the belt;
- a series of squeeze rollers arranged with a lowermost portion of each squeeze roller being within the longitudinal tank with each squeeze roller being parallel to one another, and all of the squeeze rollers being arranged in a generally planar arrangement, the endless conveyor belt carrying the batt between the belt and each squeeze roller to define a nip between each of the squeeze rollers and the endless conveyor belt to thereby expel fluid from the batt;
- a series of singular rollers arranged within the longitudinal tank with an uppermost portion of each singular roller being above the lowermost portion of the adjacent squeeze rollers, with each singular roller arranged parallel to one another and between adjacent squeeze rollers, all of the singular rollers being in a generally planar arrangement with one another, the endless belt traveling on each singular roller with the belt between the batt and the singular roller to thereby allow the batt to expand and absorb fluid between adjacent squeeze rollers; and,
- means for removing the batt from the surface of at least one of the squeeze rollers after the batt has passed through the nip of the squeeze roller and the endless conveyor.
- 16. An apparatus for impregnating a moving fibrous non-woven batt with fluid by intermittently squeezing the batt, comprising:
- a longitudinal tank provided with fluid and having first and second ends, the first end being lower than the second end;
- an endless conveyor belt arranged for travel within the fluid of the tank between the first and second ends of the tank in a generally longitudinal direction, the belt carrying the fibrous non-woven batt through the tank with the batt always on an upper surface of the belt;
- a series of squeeze rollers arranged with a lowermost surface of each squeeze roller being within the longitudinal tank with each squeeze roller arranged parallel to one another, and all of the squeeze rollers being arranged in a generally planar arrangement, the endless conveyor belt carrying the batt between the belt and each squeeze roller to define a nip between each of the squeeze rollers and the endless conveyor belt to thereby expel fluid from the batt;
- a series of singular rollers arranged within the longitudinal tank with an uppermost portion of each singular roller being above the lowermost portion of adjacent squeeze rollers, with each singular roller arranged parallel to one another and between adjacent squeeze rollers, all of the singular rollers being in a generally planar arrangement with one another, the endless belt traveling on each roller with the belt between the batt and the singular roller to thereby allow the batt to expand and absorb fluid between adjacent squeeze rollers;
- a collection tank provided beneath the longitudinal tank for receiving fluid from the longitudinal tank, the collection tank having an outlet arranged at a lower portion of the collection tank;
- a pump having an inlet in communication with the outlet of the collection tank and an outlet;
- a series of one or more orifices arranged above the longitudinal tank and in fluid communication with the outlet of the pump for recycling fluid into the longitudinal tank; and
- means for removing the batt from the surface of at least one of the squeeze rollers after the batt has passed through the nip of the squeeze roller and the endless conveyor belt.
BACKGROUND OF THE PRESENT INVENTION
This application is a continuation-in-part of my copending application Ser. No. 859,167 which was filed on Dec. 9, 1977.
US Referenced Citations (7)
Foreign Referenced Citations (2)
Number |
Date |
Country |
2410152 |
Sep 1975 |
DEX |
362448 |
Apr 1906 |
FRX |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
859167 |
Dec 1977 |
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