In some aspects of the present description, a heads-up display system is provided, the heads-up display system including a polarizing beam splitter, a fold mirror, a heads-up display mirror, and a picture generating unit configured to emit a picture light. The polarizing beam splitter, the fold mirror, and the heads-up display mirror are configured so as to define a cavity. The picture generating unit is disposed outside of the cavity, such that the picture light emitted from the picture-generating unit enters the cavity after being transmitted by the polarizing beam splitter a first time, and exits the cavity after being transmitted by the polarizing beam splitter a second time.
In some aspects of the present description, a heads-up display for displaying an image to a viewer is provided, the heads-up display including a picture generating unit configured to emit a picture light, at least one mirror, and a polarizing beam splitter. The picture light emitted by the picture generating unit is displayed to the viewer at least after it is reflected at least once by the at least one mirror and transmitted twice by the polarizing beam splitter.
In the following description, reference is made to the accompanying drawings that form a part hereof and in which various embodiments are shown by way of illustration. The drawings are not necessarily to scale. It is to be understood that other embodiments are contemplated and may be made without departing from the scope or spirit of the present description. The following detailed description, therefore, is not to be taken in a limiting sense.
There is an increasing demand for heads up displays (HUD) in automotive markets, but the introduction of additional capabilities (e.g., augmented reality features) has led to a steady increase in the physical volume of a HUD. It is possible to reduce the volume consumed by a HUD by designing a compact HUD where the optical path is folded using polarizing films and mirrors configured to create an optical path that has the proper focal length but which takes up less physical volume. However, such designs can have issues with glare and sunlight reflection, in part due to the orientation and placement of the primary HUD mirror and/or the polarizing beam splitter required in these folded systems, which can cause incident sunlight to be reflected back along the optical path and interfere with the virtual image displayed on the windshield.
According to some aspects of the present description, a heads-up display is provided which reduces or eliminates sunlight reflections in the virtual image. In some embodiments, this may be accomplished by configuring components within the system to provide surface angles that do not contribute to sunlight reflection along the optical path. In some embodiments, the location of the picture generating unit (e.g., a display used to create the virtual image) is shifted in the heads-up display system to allow for a high tilt angle on the polarizing beam splitter while still allowing for minimal use of physical volume in the system. This configuration also helps to eliminate reflections from the primary HUD mirror by rerouting the optical path such that the path of light emitted by the picture generating unit is different than the outgoing path of reflected sunlight.
According to some aspects of the present description, a heads-up display system may include a polarizing beam splitter, a fold mirror, a heads-up display mirror, and a picture generating unit configured to emit a picture light. In some embodiments, the polarizing beam splitter, the fold mirror, and the heads-up display mirror are configured so as to define a cavity (i.e., a space roughly bounded by the planes of the polarizing beam splitter, fold mirror, and heads-up display mirror). In some embodiments, the picture generating unit (e.g., an LCD or OLED display) is disposed outside of the cavity, such that the picture light emitted from the picture-generating unit enters the cavity after being transmitted by the polarizing beam splitter a first time, and exits the cavity after being transmitted by the polarizing beam splitter a second time. Stated another way, in some embodiments, the picture generating unit may be disposed such that the picture light it emits passes through the polarizing beam splitter to enter the cavity, is reflected as required inside the cavity to create the desired optical path (e.g., reflected at least once from the fold mirror, the polarizing beam splitter, and the heads-up display mirror), and passes through the polarizing beam splitter a second time as it exits the cavity to be displayed to a viewer (e.g., the operator of a vehicle).
In some embodiments, the fold mirror may transmit at least 40%, or at least 45%, or at least 50%, or at least 60%, of normally incident light for at least one wavelength in a range from about 700 nm to about 2500 nm (i.e., infrared light). That is, in some embodiments, the fold mirror may be configured as a “cold mirror”, allowing at least a portion of light in the infrared wavelengths to pass through the mirror. These infrared wavelengths are outside the human visible range and can not be used to display information to a viewer but may add unwanted heat to a system. Allowing at least a portion of the infrared light to be transmitted by the fold mirror allows the heat to pass into the exterior of the heads-up display system (e.g., an exterior housing) where it can be more efficiently dissipated.
In some embodiments, the polarizing beam splitter may include a reflective polarizer. In some embodiments, the reflective polarizer may reflect at least 50%, or at least 55%, or at least 60%, or at least 65%, or at least 70% of incident light of a first polarization type (e.g., a linear P-polarization type), and may transmit at least 50%, or at least 55%, or at least 60%, or at least 65%, or at least 70% of incident light of a second polarization type (e.g., a linear S-polarization type). In some embodiments, the polarizing beam splitter may further include a quarter wave plate. In such embodiments, the quarter wave plate may be disposed on or near, and substantially parallel to, the polarizing beam splitter. In some embodiments, instead of the polarizing beam splitter including a quarter wave plate, each of the fold mirror and the heads-up display mirror may include a quarter wave plate.
In some embodiments, at least one of the fold mirror and the heads-up display mirror may be curved. In some embodiments, for example, the heads-up display mirror, or the fold mirror, may have a concave surface, creating a magnifying effect of the picture light. In some embodiments, one of the heads-up display mirror and the fold mirror may be convex, and the other of the heads-up display mirror and the fold mirror may be concave.
In some embodiments, the heads-up display system may further include a glare trap, where the glare trap is disposed such that at least a portion of the picture light is transmitted by the glare trap before forming a virtual image for viewing by a viewer. In some embodiments, the glare trap may include a plurality of spaced-apart, substantially parallel slats extending along a first direction and arranged along a different second direction. In such embodiments, the parallel slats may be oriented in such a manner as to allow the transmission of light at certain angles (e.g., within a 15-degree cone that is substantially parallel to the slats, or substantially parallel to the first direction) and to at least partially block light outside these angles (e.g., outside the 15-degree cone). In some embodiments, the heads-up display system may further include a louver layer which is separate from the glare trap but disposed such that at least a portion of the picture light passes through the louver layer before being transmitted by the glare trap. In some embodiments, the louver layer may include a plurality of spaced apart substantially parallel slats extending along a first direction and arranged along a different second direction.
In some embodiments, the glare trap may be a multi-layer optical film. In some embodiments, at least one of the polarizing beam splitter, the fold mirror, and the heads-up display mirror may be a multilayer optical film.
According to some aspects of the present description, a heads-up display for displaying an image to a viewer includes a picture generating unit configured to emit a picture light, at least one mirror, and a polarizing beam splitter. In some embodiments, the picture light emitted by the picture generating unit may be displayed to the viewer at least after it is reflected at least once by the at least one mirror and transmitted twice by the polarizing beam splitter.
In some embodiments, the at least one mirror may include a fold mirror and a heads-up display mirror. In some embodiments, the at least one mirror may transmit at least 40%, or at least 45%, or at least 50%, or at least 60%, of normally incident light for at least one wavelength in a range from about 700 nm to about 2500 nm (i.e., infrared light). That is, in some embodiments, the at least one mirror may be configured as a “cold mirror”, allowing at least a portion of light in the infrared wavelengths to pass through the mirror.
In some embodiments, the polarizing beam splitter may include a reflective polarizer. In some embodiments, the reflective polarizer may reflect at least 50%, or at least 55%, or at least 60%, or at least 65%, or at least 70% of incident light of a first polarization type (e.g., a linear P-polarization type), and may transmit at least 50%, or at least 55%, or at least 60%, or at least 65%, or at least 70% of incident light of a second polarization type (e.g., a linear S-polarization type). In some embodiments, the polarizing beam splitter may further include a quarter wave plate. In such embodiments, the quarter wave plate may be disposed on or near, and substantially parallel to, the polarizing beam splitter.
In some embodiments, instead of the polarizing beam splitter including a quarter wave plate, the at least one mirror may include a quarter wave plate. In some embodiments, the at least one mirror may be curved. In some embodiments, for example, the at least one mirror may have a concave surface.
In some embodiments, the heads-up display system may further include a glare trap, where the glare trap is disposed such that at least a portion of the picture light is transmitted by the glare trap before forming a virtual image for viewing by a viewer. In some embodiments, the glare trap may include a plurality of spaced-apart, substantially parallel slats extending along a first direction and arranged along a different second direction. In such embodiments, the parallel slats may be oriented in such a manner as to allow the transmission of light at certain angles (e.g., within a 15-degree cone that is substantially parallel to the slats, or substantially parallel to the first direction) and to at least partially block light outside these angles (e.g., outside the 15-degree cone).
In some embodiments, the heads-up display system may further include a louver layer which is separate from the glare trap but disposed such that at least a portion of the picture light passes through the louver layer before being transmitted by the glare trap. In some embodiments, the louver layer may include a plurality of spaced apart substantially parallel slats extending along a first direction and arranged along a different second direction.
In some embodiments, the glare trap may be a multi-layer optical film. In some embodiments, at least one of the polarizing beam splitter and the at least one mirror may be a multilayer optical film. Turning now to the figures.
In some embodiments. PBS 20 is a reflective polarizer configured to substantially transmit (i.e., allow to pass through) light of a first polarization type (e.g., a linear S-polarization) and to substantially reflect light of a second polarization type (e.g., a linear P-polarization). In some embodiments. PBS 20 may further include quarter wave plate (QWP) 70 such that picture light passing through QWP 70 may change from a first polarization type to a different polarization type. For example, light of a linear S-polarization type passing through QWP 70 may be converted to a circular polarization type, and light of a circular polarization type passing through QWP 70 may be converted to either a linear-S or linear-P polarization type, depending on the direction (i.e., the handed-ness) of the circular polarization type. Additional details on the use of QWP 70 in optical path 60 are discussed elsewhere herein.
In some embodiments. HUD display system 100 may further include glare trap 50. In some embodiments, glare trap 50 may include a plurality of spaced apart substantially parallel slats extending along a first direction and arranged along a different second direction. In some embodiments, glare trap 50 may include a separate louver layer, where the spaced-apart, substantially parallel slats are optionally added as a separate layer from glare trap 50. That is, in some embodiments, the parallel slats may be integral to the glare trap, and in other embodiments, the parallel slats may be part of a separate layer disposed on or adjacent to glare trap 50.
As described elsewhere herein, the compact heads-up display systems of the present description may take advantage of other capabilities built into the system, such as one or more cold mirrors. A cold mirror may substantially reflect at least some wavelengths in a first wavelength range (e.g., a human-visible wavelength range) and substantially transmit at least some wavelengths in a second wavelength range (e.g., an infrared range). This allows the system to transmit at least some portion of infrared wavelengths, which can not make a contribution to the visible image projected for the viewer but which can add heat to the system, to a location where the heat can be more readily dissipated (e.g., the walls of a housing surrounding a HUD, or a heat mitigation system).
In some embodiments, the picture light emitted by the picture generating unit may be polarized, and the optical path (such as optical path 60.
Starting with
Light 60s impinges on PBS 20 and is substantially transmitted (i.e., the PBS 20 is configured to substantially transmit S-pol light). Light 60s is then passed through QWP 70 which converts the light to circularly polarized light 60c. Light 60c impinges on fold mirror 30, causing the handedness of the circular polarization to reverse. Light 60c then passes back though QWP 70 (refer to
Finally, turning to
As noted elsewhere herein, the polarization schemes shown in the embodiments of
Terms such as “about” will be understood in the context in which they are used and described in the present description by one of ordinary skill in the art. If the use of “about” as applied to quantities expressing feature sizes, amounts, and physical properties is not otherwise clear to one of ordinary skill in the art in the context in which it is used and described in the present description. “about” will be understood to mean within 10 percent of the specified value. A quantity given as about a specified value can be precisely the specified value. For example, if it is not otherwise clear to one of ordinary skill in the art in the context in which it is used and described in the present description, a quantity having a value of about 1, means that the quantity has a value between 0.9 and 1.1, and that the value could be 1.
Terms such as “substantially” will be understood in the context in which they are used and described in the present description by one of ordinary skill in the art. If the use of “substantially equal” is not otherwise clear to one of ordinary skill in the art in the context in which it is used and described in the present description, “substantially equal” will mean about equal where about is as described above. If the use of “substantially parallel” is not otherwise clear to one of ordinary skill in the art in the context in which it is used and described in the present description, “substantially parallel” will mean within 30 degrees of parallel. Directions or surfaces described as substantially parallel to one another may, in some embodiments, be within 20 degrees, or within 10 degrees of parallel, or may be parallel or nominally parallel. If the use of “substantially aligned” is not otherwise clear to one of ordinary skill in the art in the context in which it is used and described in the present description, “substantially aligned” will mean aligned to within 20% of a width of the objects being aligned. Objects described as substantially aligned may, in some embodiments, be aligned to within 10% or to within 5% of a width of the objects being aligned.
All references, patents, and patent applications referenced in the foregoing are hereby incorporated herein by reference in their entirety in a consistent manner. In the event of inconsistencies or contradictions between portions of the incorporated references and this application, the information in the preceding description shall control.
Descriptions for elements in figures should be understood to apply equally to corresponding elements in other figures, unless indicated otherwise. Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations can be substituted for the specific embodiments shown and described without departing from the scope of the present disclosure. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this disclosure be limited only by the claims and the equivalents thereof.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/053701 | 4/20/2022 | WO |
Number | Date | Country | |
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63182212 | Apr 2021 | US |