The present invention relates to hand pump technology and more specifically, to an improved hand pump assembly. More specifically, the invention relates to the novel combination of a design of a piston assembly within the hand pump assembly, a design of a housing of the hand pump assembly, a design of a handle of the hand pump assembly, and a design for supporting troughs used with the hand pump in recreational activities. The improved design of the hand pump assembly provides for more efficient transfer of fluid through the hand pump assembly, an increased lifecycle for the hand pump assembly and increased safety as compared to prior art hand pumps.
The use of hand pump technology for the gathering, conveyance and use of liquid, e.g. water, has civilization development and enhancement throughout history and remains a primary source for gathering and dispersing water in developing countries. Additionally, the use of hand pump technology has expanded into recreational activities. One such recreational application is the use of hand pumps in plastic float races, e.g. duck races.
In the prior art, hand pump technology has evolved through time. However, in recent times, though components may have different designs, the technology has remained constant. A hand pump of the prior art consists of a tubular body housing assembly, a handle assembly, and a piston assembly. Further, the assembly of the prior art is an iron assembly. The tubular body housing assembly of the prior art houses a first check valve flap within the lower end of the assembly. The first check valve flap of the prior art is made of leather, and is positioned horizontally within the lower end of the tubular body housing assembly. Additionally, the tubular body housing assembly of the prior art consists of an opening proximal to the top of the assembly for expelling water from the tubular body housing assembly. The piston assembly of the prior art comprises a long shaft, lift rod, with a second check valve assembly attached at a lower end of the lift rod. The lift rod and second check valve assembly are made of iron. The second check valve assembly houses a second leather check valve flap. The second check valve flap is positioned horizontal with respect to the upright tubular housing assembly. The handle assembly is attached to the upper end of the lift rod, opposite the check valve assembly and proximal to a top of the tubular body housing assembly.
In the prior art, the hand pump assembly operates as follows. An operator raises the handle assembly opposite the lift rod. This action lowers the lift rod and the check valve assembly within the tubular body housing assembly. The movement of the lift rod and check valve assembly opens the upward biased second leather flap allowing at least a portion of the liquid, e.g. water, within the tubular housing assembly to move through the hole previously covered by the second leather flap and above the check valve assembly. The first leather flap remains horizontal, closed, during this action. The operator then lowers the handle assembly opposite the lift rod. This action raises the lift rod and the check valve assembly. The raising of the check valve assembly closes the second leather flap. The action further forces the liquid, e.g. water, out of the opening proximal to the top of the tubular housing assembly. The raising of the check valve assembly causes a pressure differential on either side of the first leather flap, where the pressure below the first leather flap is greater than the pressure above the first leather flap. This differential causes the inwardly biased first leather flap to open allowing water into the tubular housing assembly. The process of raising and lowering the handle, and the associated mechanical operations of the prior art hand pump assembly, repeats multiple times.
In the prior art, the technology of the hand pump assembly inherently has design flaws resulting in a short lifecycle for the hand pump assembly and inefficient operations of the prior art hand pump assembly. The iron design of each of the tubular housing assembly, the piston assembly, and the handle assembly results in oxidation due to interactions between the surfaces of such assemblies and the liquid, e.g. water. This oxidation, which is pronounced within the tubular housing assembly and with the piston assembly, results in rusting of the assemblies. Without a way to readily check the assembly for maintenance the rusting persists and results in failure of the respective assemblies and the hand pump assembly as a whole.
Further, the leather flaps inherently wear over time and loose effectiveness in containing and moving liquid, e.g. water, out of the tubular housing assembly. First, the leather flaps are continuously exposed to liquid reducing effectiveness of such flaps overtime. Second, the inner wall of the iron tubular housing assembly is not a planar surface free of imperfections. The inner wall contains variations which include iron burrs and slag inclusions. These imperfections contact and rub on the leather flaps wearing the leather flaps overtime. This wear results in an accelerated drop in the efficiency of the leather flaps. Further, the imperfections, which include indentations, result in the leather flaps and the check valve assembly not creating a hydraulic seal with the inner wall.
The prior art hand held pump assemblies are closed systems. Thus, maintenance on the check valve assembly and the leather flaps are difficult depending upon the design of the prior art hand pump assembly. The prior art hand pump assemblies provide basic connections for the handle to the tubular housing assembly and the lift rod. Such basic connections consist of iron fittings. As a result, the environment results in reduced efficiency of movement of the handle if not fusion of the handle due to oxidation. The handle of the prior art hand pump assemblies merely comprises the iron handle itself. A lack of a gripping component fails to counter the reduced friction between the handle and a user's hand as a result of the liquid, e.g. water. As a result, a user's hand may slip potentially causing injury to the user or damage to the mechanics of the hand held pump assembly due to the irregular motion of the handle from the user's reduced grip on the handle.
With regard to recreational activities involving the use of the prior art hand pump for float races, the prior art hand pump is placed in close communication with an elongated trough at the opening or spout proximal to the top of the tubular housing assembly. However, the prior art does not provide a mechanism which adjusts for the location of the trough and the position of the trough relative to the spout opening. As a result of the prior art interaction between the prior art pump assemblies and troughs, a substantial percentage liquid, e.g. water, leaving the pump assembly has a propensity to pour out of the trough, when dispensed towards the trough, instead of away from the pump assembly while in the trough.
As such, a need exists for an improved hand held pump assembly to meet the shortcomings of the prior art.
The present invention relates to hand pump technology and more specifically, to an improved hand pump assembly. More specifically, the invention relates to the novel combination of a design of the piston assembly within the hand pump assembly, a design of a housing of the hand pump assembly, a design of a handle of the hand pump assembly, and a design for supporting troughs used with the hand pump in recreational activities. The improved design of the hand pump assembly provides for more efficient transfer of fluid through the hand pump assembly, an increased lifecycle for the hand pump assembly and increased safety as compared to the prior art.
The hand pump design addresses the challenges facing traditional hand pumps by means of applying a wholly stainless steel design comprising a piston assembly having a circumferential flow of liquid transfer providing for reduced wear instead of the internal flaps and check assemblies of the prior art, bearing and bushing implements on pivotal surfaces for increased wear protection, a removable top plate for ease of maintenance on the hand pump, and a PVC grip handle for improved control and safety of operation of the hand pump.
The hand pump has a tubular section defining a tubular section cavity, where the cavity is defined by an interior face of the housing. The piston assembly is integrated within the housing with a piston positioned proximate to a lower region of the hand pump, and a lift rod, connected to the piston, extending through an opening on a top plate positioned at the upper end of the housing. The piston is preferably cylindrical with a seal, preferably an x-ring seal, about said cylinder slidably positioned in a groove about, and formed into, the outer circumference of the piston. The piston further comprises at least one arcuate recessed cavity extending from the groove to an upper surface of the piston and providing for the controlled passage of fluid from the lower region of the tubular section to its upper region. Movement of the piston assembly slidably vertically positions the x-ring between an upper ledge and lower ledge of the groove such that fluid in the tubular section cavity may either transfer between the volumes of the cavities above and below the piston or be prevented from transfer between the respective cavity volumes.
The hand pump of the present invention also includes at least one of a bearing and bushing at pivotal connection between a reciprocating handle of the hand pump and the piston first end, and a pivotal connection between the tubular housing and the handle. Such bearings and bushings provide for increased ease of movement of the handle increasing control of liquid flow through the hand pump and safety of operation of the hand pump as compared to the prior art.
The hand pump of the present invention may also include a polyvinyl chloride (PVC) handle grip as a component of the handle of the hand pump assembly.
The hand pump of the present invention may also include an adjustable support for supporting troughs used with the hand pump in recreational activities allowing for controlled positioning of the trough in proximity to a fluid outlet of the hand pump.
These and other features will be described in further detail below.
Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention, which may be embodied in other specific structures. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is disclosed in the specification.
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A piston assembly first end 26 of the piston assembly 10 extends through an opening 28 in the upper end 16. The first end 26 is in pivotal communication with the handle assembly 12.
Opposite the first end 26 at or in close proximity to the housing assembly lower end 18, the hand pump assembly 2 comprises a support base plate 30. The support base plate 30 is affixed to the housing lower end 18. Alternatively, the support base plate 30 is in unitary one-piece construction with the housing lower end 18. In an alternative aspect, the base plate 30 may be at least one of affixed or in unitary one-piece construction with the tubular section 20 above the lower end 18. The combination of the housing assembly lower end 18 and the base plate 30 provides for a hand pump assembly lower end, 27.
The adjustable trough support assembly 14 is attached to the support base plate 30, and below the outlet 22. The adjustable trough assembly 14 is further positioned in alignment with the outlet 22.
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The pipe 40 can be made of multiple pipe sections 41 in linear alignment end to end from the lower end 27 and extending into the reservoir 34. Abutting ends of adjacent sections 41 are attached with a coupling 120. The coupling 120 allows for transfer of liquid 4 from one section to another when the liquid follows from the reservoir 34 through the screen 42, and into and through the pipe 40, and into the housing 8. Within at least one coupling 120 a filter 116 may be positioned. The filter 116 may be housed entirely in the coupling 120 or separate from the coupling into vertically spaced components with the filter 116 between such components. As with the screen 42, the filter 116 is designed to prevent the flow of solid particles into the housing 8.
The combination of the filter 116 and the screen 42 increases the filtration benefits provided by the screen 42 alone as compared to the prior art which allows solid particles to move into the housing of the prior art. The filter 116 may be made of at least one of a wire interwoven mesh, fabric interwoven mesh, and polymer interwoven mesh.
Unlike the prior art hand pump assemblies, which comprise loosely fitting components resulting in inefficient water transfer and providing pathways for debris and solid matter to flow through the prior art hand pump assemblies, the hand pump assembly 2 of the invention provides for precise and consistent dimensions placing an interior wall face 23, see
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The stainless construction of the tubular section 20 results in a smooth interior wall face 23 from the upper end 16 to the lower end 18 which provides for a hydraulic seal 67 between a seal, preferably an x-ring seal, 65 of the piston 77 and the interior wall face 23. This seal 65 is more efficient than that of prior art iron hand pumps because the prior art iron hand pumps inherently have imperfections, as previously described, which cause the interior face of the prior art iron hand pumps to be substantially non-planar and having inclusions extending from the interior surface. As a result, the seal within the prior art iron hand pump has areas where liquid can pass through unintentionally due to porosity, imperfections and intermittent nature of such seal as compared to that of the seal 65 within the hand pump 2. Even where a prior art hand pump employs a stainless steel liner, radial inconsistencies with the cross-section of the prior art interior face result in inefficiencies and spaces between the prior seal and the prior art interior face along the cross-section of the prior art interior face, because the cross-section of the liner will fluctuate radially at specific distances between top and bottom of the of the tubular section of the prior art and over the length of the prior art tubular section of the prior art hand pump.
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As previously disclosed, the opening 28 in top plate 72 is positioned at the upper end 16. The top plate 72 is detachable from the tubular section 20 with at least one, but preferably four, threaded fasteners extending through top plate through holes and threadably tightening into threaded bore holes in the tubular section 20. Unlike the prior hand pumps which are sealed systems lacking a door or plate which can be moved or removed for access into the pump in a single step, the detachable nature of the top plate allows for improved and easy access to and maintenance of the piston assembly 10 and interior wall face 23 in a single step. It was not contemplated in the prior art hand pumps to provide for ready access to the interior of the hand pumps because the hand pumps were designed and marketed to be replaced once maintenance issues arose in the prior art hand pumps.
By contrast, in order to conduct such maintenance on the interior of the hand pump 2, an operator has to merely remove the threaded fasteners connecting the top plate 72 to the tubular section 20 and detach or remove the top plate 72 from the tubular section 72. Upon doing so, the operator has the ability to insert the operators hand into the cavity 64 and conduct the necessary maintenance. This improved access as compared to the prior art reduces downtime for a single pump and ensures greater lifespan of the hand pump 2 as compared to the prior art.
When the top plate 72 is attached to the tubular section 20, the opening provides access to, and opens into, the cavity 64. The opening 28 is oval or rectangular in shape, with the oppositely opposed long sides of such opening 28 extending between the pour spout 24 and top plate ears, a handle support, 74 positioned on the top plate 72 opposite the pour spout 24 when the top plate is attached to the tubular section 20. The elongated design of the opening 28 allows for oscillation of the piston assembly 10 towards and away from the pour spout 24 during raising and lowering of the piston assembly 10.
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A circular opening 76 is positioned at and formed at the first end 26 of the lift rod 75. The opening 76 is annular and is a through-hole. An annular bearing 93 is removably positioned within the opening 76 such that the opening 76 and bearing 93 are concentric. The bearing 93 is positioned against an inner circumference of the opening 93.
Positioned along the lift rod 75 between the second end 78 and the first end 26 a stop 90 is positioned extending at least substantially orthogonal to the lift rod 75. The stop 90 has a dimension greater than a corresponding dimension of the opening 28 in top plate 72.
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The connection end 91 has at least one, and preferably two first connection pivot holes 94. The pivot holes 94 are aligned with the modified circular opening 76, as provided with the concentric relationship of the opening 76 and the bearing 93. Bushings 98, made of a friction reducing material e.g. brass, are respectively positioned between the pivot holes 94 and the modified opening 76 of the first end 26 in axial alignment with the combination of the modified opening 76 and the pivot holes 94. A bolt, or other connector, is inserted through the combination of the modified opening 76 and the pivot holes 94, and bushing 98, and secured with a nut or other mechanism. The application of the bearing 93 as described provides for reduced friction when the handle is pivoted. The reduced friction between the first end 26 and the bolt, or other connector, reduces wear on the first end 26 and bolt increasing the lifespan of operation of the hand pump 2. The prior art hand pumps lack a bearing positioned as described, because the prior art hand pumps are understood to last a limited amount of time before failure and with the understanding that such a hand pump would be replaced multiple times during a season or year. Thus, a need to have a bearing 93, as described in the hand pump 2, did not exist for the prior art hand pumps. Alternatively, a bushing 98 may be used in place of the bearing 93.
Between the connection end 91 and the handle 92, and preferably in close proximity to the handle end 92, a pivot point 95 is positioned. The pivot point 95 comprises a pivot through hole 96. Washers are positioned adjacent to, and concentric with respect to, the through hole 96. Preferably two washers are positioned on either side of the through hole 96. The pivot point 95 communicates with the handle support 74. Extending away from the lower end 18, opposite the pour spout 24, the handle support 74 comprises one, preferably two, handle support through holes. At least one, preferably two bushings 98 are placed within and concentric with respect to the handle support through holes. Alternatively, the bushings applied to the through holes may be placed adjacent to the through holes. The rotational communication of the pivot through hole 96/washers combination and the handle support through hole/bushing 98 combination is provided such that the pivot through hole 96/bushing 98 combination and the handle support through hole/bushing 98 combination are in axial alignment and pivot through hole 96 and handle support through hole are concentric. A bolt, or other connector, is inserted through the opening provided by the axial alignment, which is secured with a nut or other mechanism. The bushings 98 provide for reduced friction between at least two of the following, the pivot point 95, the bolt, the handle 12 and the handle support 74, when the handle 12 is rotated. It is understood bearings 93 may be substituted for the bushings 98.
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As demonstrated above, the present invention 2 provides an improved hand pump 2. The invention 2 provides an all stainless steel construction for corrosion resistance. The invention 2 combines an improved handle 12 with a PVC grip 86, with an improved piston assembly 10 which employs a vertically positionable x-ring seal 65 and not flaps or check vales to transfer water between an upper volume 102 and a lower volume 103 of the tubular section 8 of the hand pump cavity 64. The hand pump 2 further provides for a removable top plate 72 for ease of maintenance of the tubular section 8 and the piston assembly 10. Additionally, the hand pump 2 employs bearings 93 and bushings 98 at pivot points in the hand pump 2 for ease of movement of the handle 12 and piston assembly 10, and for the goal of increased longevity of the piston assembly 10 as compared to the life span of prior art hand pumps. The hand pump 2 employs a stop 90 on the piston assembly 10 for increased safety in operation as compared to the prior art hand pumps. Finally, the hand pump 2 provides for an adjustable trough support assembly 14. These features of the hand pump 2 are combined to provide for an improved hand pump 2 in efficiency, longevity and safety as compared to the prior art, and were not necessary for the prior art hand pumps in light of the fact the prior art hand pumps were utilitarian in purposes and merely reapplied without alteration for recreational purposes with the anticipation such pumps were continuously replaced.
The foregoing is considered as illustrative only of the principles of the invention. Furthermore, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described. While the preferred embodiment has been described, the details may be changed without departing from the invention.
This application claims the benefit provisional application Ser. No. 63/341,589 filed 13 May 2022.
Number | Date | Country | |
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63341589 | May 2022 | US |