Patent Application
20210317830
The present invention concerns a hydraulic orbital machine, such as a hydraulic orbital engine or a hydraulic pump and a method for adjusting a hydraulic orbital machine.
Briefly, said machines usually comprise a stator case with contoured internal walls inside of which a lobed member is housed and moves, which rotates eccentrically relative to a central rotation axis, so that during the eccentric rotation, variable volume chambers are created between the lobed member and the contoured walls of the case, into which a hydraulic liquid, for example oil, is introduced or from which a hydraulic liquid is discharged. Generally, depending on how the stator case (and possibly the lobed member) is made, these machines fall into two types, “gerotor” and “roller gerotor” or more simply “rotor”. The present invention applies indifferently to both types of orbital machine.
If the machine is an orbital engine, the hydraulic energy (pressure, oil flow) is converted into mechanical energy (shaft torque and speed), whereas if the machine is a pump, the mechanical energy (shaft torque and speed) is converted into hydraulic energy (pressure, oil flow). Focusing for the sake of simplicity on orbital engines, the oil is introduced into the variable volume chambers and discharged therefrom by a distributor member, which opens and closes the passages for the oil leading to the chambers.
A known limitation of these machines is the displacement, which is established by the geometries and by the dimensions of the lobed member and the stator case in which it rotates. This factor means that orbital machines are not very versatile, because they are not suited to management of the shaft rotation speed and torque, thus for many applications of the engine (or, more generally, of the machine) a correctly sized machine must be chosen. Said limitation is often remedied by providing appropriate circuit systems, often dissipative and in any case complex, or by adopting axial units which, however, have the drawback of rotating at higher rotation speeds and therefore must be connected to reduction systems (e.g. reducer) with an overall increase in the costs and complexity of the assembly.
To remedy these limitations, solutions having a plurality of inlets and/or outlets have also been developed so that, briefly, the same orbital engine can be made to operate with two different displacements: one maximum and one minimum. These solutions, although able to increase flexibility compared to a traditional orbital engine, with fixed displacement, are not fully satisfactory due to the fact that there is no real variability of the displacement, but only a switching from a maximum displacement to a minimum displacement and vice versa; considerable limitations therefore remain in terms of machine versatility. The same occurs, briefly, when the machine is used or configured to operate as a pump.
The purpose of the present invention is to provide a hydraulic orbital machine, such as a hydraulic orbital engine or a hydraulic pump, and/or an adjustment method for a hydraulic orbital machine that is able to improve the known art in one or more of the aspects described above. In the context of said purpose, one object of the invention is to make available a hydraulic orbital machine, such as a hydraulic orbital engine or a hydraulic pump or a method for adjusting a hydraulic orbital machine that is versatile.
A further object of the invention is to make available a hydraulic orbital machine or a method for adjusting a hydraulic orbital machine that allows a progressive variation in displacement. Furthermore, the present invention has the object of overcoming the drawbacks of the known art, providing an alternative to the existing solutions. Last but not least, a further object of the invention is to provide a hydraulic orbital machine or a method for adjusting a hydraulic orbital machine which is highly reliable and relatively easy to produce at competitive costs.
This aim, in addition to these and other objects that will become clearer below, are achieved by a hydraulic orbital machine according to claim 1, optionally provided with one or more of the characteristics of the dependent claims and/or by a method for adjusting a hydraulic orbital machine according to the relative independent claim.
Further characteristics and advantages of the invention will become clearer from the description of a preferred but not exclusive embodiment of the hydraulic orbital machine according to the invention, illustrated, by way of non-limiting example, in the accompanying drawings, in which:
With reference to the figures cited, the hydraulic orbital machine according to the invention is indicated overall by the reference number 1.
In particular, the figures show a preferred non-limiting embodiment, in which the hydraulic machine is an engine and has a rotor configuration.
The hydraulic orbital machine 1 comprises a first stator case portion 2 which delimits a first internal contoured volume, and a first lobed disk 3 configured to rotate eccentrically in the first stator case portion 2. In this way the first lobed disk 3 defines with the first stator case portion 2 a plurality of first chambers 31. During the eccentric rotation of the first lobed disk 3, the chambers 31 have a variable volume, from a minimum volume (chamber 31A in the figure) to a maximum volume. With the machine at a standstill, as in the figures, the chamber at minimum volume 31A is arranged at a first angle of the first stator case portion 2 measuring it, for example, with respect to a central axis at an angle α=0°.
According to the invention, the machine 1 comprises a second stator case portion 4 which delimits a second internal contoured volume. A second lobed disk 5 is housed in the contoured volume of the second case portion 4 and is configured to rotate eccentrically, together with the first lobed disk 3, in the second stator case portion 4. Similarly to the above, the second lobed disk 5 defines with the second stator case portion 4 a plurality of second chambers 51, the volume of which varies during the eccentric rotation of the second lobed disk 5, in operation. Also in this case, one of said second chambers 51A has a minimum volume at a given second angle of the second stator case portion 2, when the machine is at a standstill.
During operation, both the first and the second lobed disk rotate eccentrically about a same common rotation axis X. Both the first and the second stator case portion 2, 4 are accommodated inside an external enclosure 100 of the machine 1. For both the lobed disks 3, 5, given the eccentricity of their rotation in the respective stator case portion 2, 4, of the chambers 31, 51 which form between the lobed disk 3, 5 and the relative stator case portion 2, 4, one chamber 31A, 51A has a minimum volume, or a volume below that of the other chambers of the same lobed disk 3, 5. Each minimum volume chamber 31A and 51A is therefore in the same angular position when the respective lobed disk 3 or 5 has accomplished a complete rotation of 360°.
According to the invention the machine 1 comprises adjustment means 6 designed to mutually angularly offset the minimum volume chambers 31A, 51A; in other words, the minimum volume chambers are not mutually axially aligned, but offset by a certain angle measured around the axis X. In this way it is possible to operate the machine 1 as if it were a machine having a progressive displacement variation. The angular offset between the minimum volume chambers 31A, 51A can be obtained in two different ways: either by rotating the two lobed disks 3, 5 about the rotation axis X one with respect to the other or, advantageously more simply, by rotating the stator case portions 2, 4 about the rotation axis X one with respect to the other. In the preferred embodiment illustrated, this second solution is used.
Each chamber 31 of the lobed disk 3 is in fluid communication with a respective chamber 51 of the lobed disk 3. The pair of chambers 31, 51 in fluid communication defines a “compartment” of the machine. Therefore, if each lobed disk 3, 5 has nine chambers, there will be nine pairs of chambers 31, 51 and, consequently, nine machine “compartments”.
Each compartment of the machine 1 communicates with a high- or low-pressure hydraulic fluid source of the machine 1. During the rotation, each compartment alternates arcs of rotation in which the chambers 31, 51 (of the same pair forming the same compartment) are in communication with the high-pressure fluid source and arcs of rotation in which they are in communication with the low-pressure fluid source. This operation is guaranteed by a distributor assembly 8,9 which will be described in further detail below.
In general, the adjustment means 6 are connected to at least one between the first or the second stator case portion 2,4; more in particular, in the embodiment illustrated, the adjustment means 6 are kinematically coupled to the second stator case portion 4, which is able to rotate relative to the first stator case portion 2. In particular, both the stator cases 2 and 4 are preferably accommodated inside the same enclosure of the machine 1, and at least one of the two (in the example, the second portion 4) is rotatable about the rotation axis X of the lobed disks 3,5 relative to the other or relative to the enclosure. In this way, operating the adjustment means 6 results in an angular offset of the minimum volume chambers 31A, 51A about the rotation axis X of the lobed disks 3,5.
In alternative embodiments of the hydraulic machine 1 not explicitly shown here, both the first stator case portion 2 and the second stator case portion 4 can be rotatably mounted inside the enclosure 100. In this case, both the first stator case portion 2 and the second stator case portion 4 are configured so that they can rotate relative to the enclosure 100 about the rotation axis X. For example, (also) the first stator case portion can be made like the second stator case portion shown in
Each lobed disk/stator case portion pair 2,3 and 4,5 effectively forms an independent engine unit (when the machine 1 is an engine, and analogously when it is a pump) and is preferably connected to the same internal distribution, common for each lobed disk/stator case portion pair 2,3 and 4,5. The angular offset determines in practice an offset of the dead centres of each lobed disk/stator case portion pair 2,3 and 4,5, creating a sort of internal by-pass which allows progressive variation of the behaviour of the machine 1, making it similar to the behaviour of a machine with progressively variable displacement. In fact, since the two chambers of the same pair that create a compartment are connected to the same hydraulic fluid source (with high or low pressure), during operation, due to the offset, one chamber, e.g. 31, will increase in volume, while the other chamber of the same pair, e.g. 51, will drop in volume, even though it is connected to the same pressurized fluid source, for example the high pressure source. The offset just described can theoretically result in annulment of the displacement, and it is therefore possible to cover the entire displacement variation range. The practical effects of the angular offset deriving from the adjustment are shown in the graphs of
In particular, in the embodiment of the hydraulic machine 1 described here, the second stator case portion 4 can be rotatably mounted inside the enclosure 100; in this way the adjustment means 6 are configured in such a way that they can rotate the second stator case portion 4 relative to the enclosure 100 by an angle φ with φ≥360°/(2·N)=360°/(2·9)=20°, where N=9 is the number of rolling bodies 41 of the second stator case portion 4 cooperating with the lobed disk 5. In this way, the adjustment means 6 can vary the phase between the first chambers that periodically vary their volume 31, provided between the second stator case portion 4 and the lobed disk 5 that rotates eccentrically, and the second chambers that periodically vary their volume 51, provided between the first stator case portion 2 and the lobed disk 3 that rotates eccentrically, by at least half of the period, with respect to each other. For example, in the embodiment of the hydraulic machine 1 shown here, the external face of the second stator case portion 4 facing the enclosure 100 and the internal face of the enclosure 100 facing the second stator case portion 4 have a complementary shape throughout the entire circumference of the first stator case portion 4.
The offset angle φ is measured between homologous points of the two chambers 31,51 of a same pair forming a compartment: for example, at the centre-line point between the rolling bodies. The graphs show the (ideal) trend of the non-dimensionalized flow rate inside a single compartment of the machine 1 as a function of the offset between the two lobed disks 3, 5. In particular the graphs with broken lines (thick Q3 and thin Q5) indicate the non-dimensionalized real flow rates of the single chambers 31, 51 of the two disk/stator complexes 2,3 and 4,5 which are aligned along a same machine compartment, while the continuous line Qut shows the overall working flow rate of the machine compartment.
The working flow rate Qut shown in
“Displacement” here indicates the maximum volume processed for each revolution: the displacement is a geometric and constructive characteristic of the machine and theoretically, for a pump, coincides with the volume of fluid transferred per revolution from the low-pressure environment to the environment with higher pressure. Vice versa, for an engine, the displacement coincides with the volume of fluid transferred per revolution from the high-pressure environment to the lower pressure environment.
In particular, if the offset is nil (case φ=0°,
At the beginning of offset determination (cases φ=5° and φ=15° of
When the offset is such as to completely oppose the two lobed disk/stator case portion pairs 2,3 and 4,5 (case φ=22.5° of
Going back to the adjustment means 6, in the preferred illustrated embodiment they comprise an actuation shaft 64 which linearly moves a pivot 63 which engages in a seat 62 of the stator case portion 4, which is mounted rotatable in the enclosure 100 of the machine 1. The adjustment means 6 include a hydraulic cylinder 65. The hydraulic cylinder is arranged inside or integrated in the enclosure 100 of the hydraulic machine 1. The hydraulic cylinder 65 includes a piston portion which is formed integrally or connected with the actuation shaft 64. The hydraulic cylinder further includes a first actuation chamber 65a and a second actuation chamber 65b. The actuation chambers 65a and 65b are in fluid communication with the control lines 66a and 66b respectively. The actuation shaft 64 can be actuated by varying the hydraulic pressure in the actuation chambers 65a and 65b through the control lines 66a and 66b. The movement of the actuation shaft 64 determines the linear shift of the pivot 63 which in turn determines rotation of the stator case portion 4 about the rotation axis X, in the enclosure 100, and, in the last analysis, the angular offset discussed above. The actuation shaft 64 is configured so that it moves in a plane perpendicular to the rotation axis X. In other embodiments not explicitly shown here, the actuation shaft 64 can be configured to move so that at least one of its components moves in a plane perpendicular to the rotation axis X.
In the above cited alternative embodiment in which both the first stator case portion 2 and the second stator case portion 4 are configured in so as to rotate relatively inside of the enclosure 100 about the rotation axis X, the adjustment means 6 can be connected both to the first stator case portion 2 and to the second stator case portion 4. For example, the adjustment means 6 can additionally include a second hydraulic cylinder and a second actuation shaft to actuate also the first stator case portion. In this case it is preferable for the adjustment means 6 to be configured in order to independently actuate the first stator case portion 2 and the second stator case portion 4. It is clear that in the alternative embodiment not explicitly shown here, the adjustment means can include actuation means which are not necessarily hydraulic. For example, the adjustment means 6 could furthermore include at least one or more electric motors for rotating one or both of the stator case portions 2,4 relative to the enclosure 100.
Going on now to examine other optional details of the embodiment of the machine 1, it can be noted in the attached figures that the first and the second lobed disk 3,5 are coupled to a same shaft 7 which in turn is coupled by rotation to an outlet shaft 71 which extends outside of the enclosure 100; on the opposite side, the shaft 7 is connected to a support shaft 72 which in turn is coupled to the enclosure 100.
The distributor assembly comprises a rotating distributor 8 and a fixed distributor 9. The distributor assembly 8,9 is configured to send/receive a flow rate of hydraulic fluid, preferably oil, to the chambers 31,51; preferably the distributor 8 sends/receives oil from a chamber 31 of the first lobed body 3 and from the latter the oil flows into the chamber 51 of the second lobed disk 5 which is in fluid communication with the first and which, with it, forms a pair defining a compartment of the machine. Although theoretically two distinct distributor assemblies could be provided, one for the chambers 31 and one for the chambers 51, as mentioned, it is preferable for both the chambers to be operatively connected to the same distributor assembly 8,9, thus simplifying construction. The distributor assembly 8,9 is of the type usually employed in the state of the art in hydraulic orbital machines, and should therefore be considered known per se. It is in any case briefly described here in the preferred embodiment illustrated in
The rotating distributor 8 is coupled to the support shaft 72 and comprises a series of holes 81 which are alternately connected to a source of high- or low-pressure hydraulic fluid (not illustrated). Preferably the operative connection to the source of high- or low-pressure fluid, through the holes, is alternate: if one hole is connected to the high-pressure source, the two adjacent holes—the previous one and the following one—are connected to the low pressure and vice versa. Supply of the high- or low-pressure fluid to the chambers is therefore determined by the interaction between the rotating distributor 8 and the fixed distributor 9: the former is in fact connected to the high- or low-pressure fluid sources through the fixed distributor 9 which has dedicated channels for said purpose. The supply of fluid alternately at high or low pressure to a chamber 31 is determined by the relative angular displacement determined between the rotating distributor 8 and the fixed distributor 9, so that a chamber 31 according to its angular position relative to the centre of rotation X will be alternately supplied by high- or low-pressure fluid.
The machine 1 is, in particular, a roller type orbital engine, namely in which the first and second stator case portions 2,4 comprise rolling bodies 21,41 (e.g. cylinders) configured to cooperate with the first and the second lobed disks 3,5 respectively to partly delimit the respective first and second chambers 31,51 with variable volume. In other embodiments not shown, the machine is instead of the Gerotor type, in which the rolling bodies are omitted and replaced by contoured walls of the stator case portions.
From the above it follows that the subject of the invention is also a method for adjusting a hydraulic orbital machine comprising a first stator case portion 2 which delimits a first internal contoured volume, a first lobed disk 3 configured to rotate eccentrically about a rotation axis X in the first stator case portion 2 thus defining with the latter a plurality of first chambers 31 having variable volume in the rotation of the first lobed disk 3, at least one of said first chambers having a minimum volume at a first angle of the first stator case portion 2.
According to the invention, the method comprises the following steps:
at least one of said second chambers having a minimum volume at a second angle of the second stator case portion 2,
The term “adjustment” of the orbital machine here indicates an adjustment of operating parameters, preferably adjustment of the power, such as the power delivered if the machine is an engine, or the power absorbed if the machine is a pump. It has been ascertained in practice that the invention achieves the predefined purpose and objects.
The invention, thus conceived, is subject to numerous modifications and variations, all falling within the scope of the inventive concept; furthermore, all the details can be replaced by other technically equivalent elements. For example, instead of only two stator case portion/lobed disk pairs, there could be three, four or more.
Again, the adjustment means 6 comprising shaft and pivot described above are only examples of a preferred solution; in fact different solutions not shown comprise adjustment means 6 that allow for a different type of angular displacement, for example by means of an appropriate thread or gear provided on the lobed disk/s, an electric/hydraulic engine or an actuator acting on said thread or gear.
In practice, the materials used (provided that they are compatible with the specific use) and the dimensions and the contingent forms can be used according to requirements and the state of the art. Where the characteristics and the techniques mentioned in any claim are followed by reference signs, said signs have been affixed for the sole purpose of improving the comprehension of the claims and consequently said reference signs have no limiting effect on the interpretation of each element identified by way of example by said reference signs.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102018000008269 | Aug 2018 | IT | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2019/057374 | 9/2/2019 | WO | 00 |
