My orthotic shell 18 includes a plurality of cuts 22. In the most preferred embodiment, orthotic shell 18 is limited to providing support to the arch portion of a patient's foot with the plurality of cuts 22 present along the medial and lateral flanges of the orthotic shell. However, the orthotic shell can be fabricated for any portion of a patient's sole, even the entire sole. Further, the plurality of cuts 22 do not have to be limited to the flanges of the orthotic shell and can be fabricated about the entire periphery of the orthotic shell.
Once a patient has a cast taken of his foot and an orthotic shell 18 is created from the mold, cuts 22 are fabricated along the lateral and medial flanges of the shell. The purpose of cuts 22 is to permit the portion of the shell experiencing a specific downward force to flex and localize the effect of the specific downward force so that other areas of the shell will not tend to flex as a result of the specific downward force.
Cuts 22 are substantially spaced apart from one another so that the integrity of orthotic shell 18 is maintained. In other words, too many cuts may render the purpose of the arch, i.e. support, ineffective. The number of cuts to use and its distribution about the periphery is dependent upon the particular patient's foot, and the depth of each notch. Preferably, each notch or cut should be no more than ¼ of the orthotic's overall width and most ⅕ to ⅛ of the width.
As is well known in the art constructing orthopedic inserts, once the orthotic shell 18 is fabricated, the insert will be assembled in a manner including the parts shown in