Patent Application
20240290533
The invention relates to a device for limiting or reducing a current rise, an arrangement with such a device and a switching device as well as an electric circuit with such an arrangement, which is connected to a DC grid.
Generally, high currents running over switching contacts of a switching device are a problem in case of a switch off operation because the switching contacts are exposed to a switching arc, which is more intense the higher the current is. This is especially true in case of a short circuit or arc flash in the circuit downstream of the switching device. Such a short circuit or arc flash causes a very steep rise of the current flowing over the switching device, and it is very important that the switching device cuts off the short circuit or arc flash from the grid as fast as possible. However, naturally a finite time span is needed from the point in time when an overcurrent situation is detected until the point in time when the switching contacts of a switching device indeed are open and indeed are open wide enough to mitigate a switching arc burning between said switching contacts. This is equally true for electronic switches like solid state circuit breakers (SSCB) or hybrid solutions like hybrid circuit breakers (HCB). A low current rise (low di/dt) is important here because the semiconductors responsible for interrupting the current have a limited maximum switch off current. If the short circuit current raises above this limit, the switch is not able cut off the current.
Inductances in the electric circuit can limit said current rise. However, that does not properly work in DC grids because a magnetic core of the inductances tends to be saturated by the DC voltage what limits the effect of reducing the current rise in an overcurrent event. The reason is that the relative permeability does not only depend on the material of the magnetic core, but also on the magnetic flux density in said core. At high magnetic flux densities, the relative permeability μr can go down to 1. Air coils do not have that problem, but they are very large and hence unusable in many applications. For this reason, also permanent magnets have been proposed which generate a magnetic field in opposite direction of the magnetic field caused by a current. So, the magnetic core is biased with the permanent magnet so that the range, which is usable for the magnetic field caused by said current before the magnetic core gets saturated, is enlarged. However, these configurations suffer from the problem that very high currents can generate a magnetic field, which is so high that it demagnetizes the permanent magnet and hence destroy the current limiting device.
U.S. Pat. No. 5,821,844 A discloses a D.C. reactor with a core structure having two opposed cores separated by a magnetic gap, to form a closed magnetic circuit. A coil is wound on one or both of the cores. A pair of permanent magnets for biasing are disposed on the core structure. The bias flux generated by the permanent magnets and the flux generated by the coil to flow in opposite directions. Bypass means for causing the bias flux generated by the permanent magnets to bypass the magnetic gap are provided.
JP 2003 318046 A discloses a DC reactor, the main yoke of the DC reactor constituted by vertically combining an E-shaped laminated core with an I-shaped laminated core and a coil wound around the center leg of the core. On the other hand, protruded auxiliary yokes and are formed in the main yoke on both sides of the main magnetic gap of the main yoke in the vertical direction and, in addition, the permanent magnet is provided between the auxiliary yokes and so that a magnetic gap may be secured between the magnet and the main yoke.
JP 2007 281204 A discloses a DC reactor comprising a core structure forming a closed magnetic circuit where a plurality of cores are provided opposed with each other via a predetermined magnetic gap, a coil wound around this core structure, and a bias magnetic circuit including a permanent magnet provided to the core structure.
CN 106 057 395 A discloses a permanent magnet biased magnetic element assembly which comprises a first group of magnetic circuits, a second group of magnetic circuits, excitation coils and at least one permanent magnet connecting magnetic circuit.
Accordingly, an object of the invention is the provision of an improved device for limiting or reducing a current rise, an improved arrangement with such a device and an improved electric circuit with such an arrangement. In particular, a solution shall be proposed, which allows to limit the deterioration of the switching contacts of a switching device in DC grids by use of simple and small sized means.
The object of the invention is solved by a device for limiting or reducing a current rise, comprising
Moreover, the object of the invention is solved by an arrangement, comprising the proposed device of the above kind and a switching device being switched in series with the first coil or a coil arrangement of said device having said first coil.
In addition, the object of the invention is solved by an electric circuit with an arrangement of the above kind being connected to a DC grid.
Finally, the object of the invention is solved by a use of a device of the above kind, which is switched in series with the first coil or a coil arrangement of said device having said first coil, in particular in a DC application.
On the one hand, the proposed device provides the function of biasing the magnetic core by the permanent magnet thus enlarging the range, which is usable for the magnetic field caused by said current before the magnetic core gets saturated. However, this just works for that direction of the current, which causes a magnetic field opposite to the magnetic field generated by the permanent magnet. So, saturation of the magnetic core during normal operation is effectively avoided or at least reduced. Accordingly, the magnetic core does substantially contribute to the inductance of the first coil over a wide current range and the inductance is not deteriorated by a saturated magnetic core. Hence, a rise of the current in case of a short circuit or an arc flash is effectively limited or reduced based on the inductance of the first coil and the annular magnetic core. Nonetheless, it should be noted that preferably the magnetic core is designed in a way that saturation does also not occur during an overcurrent event. This may be achieved by a proper design of the bypass airgap which also influences the point from where magnetic saturation occurs.
That means that the switch off current at the time when the switching contacts of a switching device indeed are open and indeed are open wide enough to mitigate a switching arc burning between said switching contacts is substantially reduced compared to prior art solutions. The proposed device is particularly usable in DC grids and effectively reduces deterioration of the switching contacts of a switching device there. At the same time it is small sized and thus particularly usable in applications with limited space. The proposed device is also particularly useful for “slow” switching devices where comparably much time is needed from the detection of an overcurrent situation until the switching contacts of a switching device indeed are opened.
The first magnet arrangement preferably is designed in way, that its magnetic field does not saturate the first magnetic core either. However, the first magnet arrangement may even be so strong that the first magnetic core gets saturated. That means that in the first moment of an overcurrent situation, the first coil basically acts as an air coil and then over time the first magnetic core gets effective. This embodiment can be useful in applications where the first magnetic core shall be comparably small, and the first magnet arrangement shall ensure that the full non-saturated range of first magnetic core is utilized.
Because the proposed device limits or reduces a current rise, it could also be seen and termed as “current rise limiter”.
On the other hand, the bypass air gap takes over a part of the magnetic flux (or even the main part) particularly in case of excessive current. So, the part of the magnetic flux running through the permanent magnet can be kept small. In particular, said current caused magnetic flux through the permanent magnet shall be so low that it does not cause demagnetization of the permanent magnet. Hence, the bypass air gap protects the proposed device from being destroyed by excessive current.
Concluding, the proposed device provides both a biasing function and an overcurrent protection at small size, with low weight, lower conduction losses (due to the shorter length of the conductor of the first coil) and lower electromagnetic emission in particular compared to air coils.
Generally, the switching device can be embodied as vacuum interrupter. Vacuum interrupters can switch very fast because the dielectric distance, which is necessary to avoid an arc between the switching contacts, is very short. So, the reduced current rise in case of a short circuit or an arc flash can be utilized in an advantageous way.
Generally, the switching device may react on an overcurrent. In such a case, it fulfills the function of a circuit breaker and may be termed accordingly throughout this disclosure. In particular, such a circuit breaker can be embodied as a solid state circuit breaker (SSCB) or a hybrid circuit breaker (HCB). More particularly, the mechanical switching part of such a hybrid circuit breaker may be embodied as a vacuum interrupter providing the advantages which have already disclosed above.
Generally, the basic embodiment of the proposed device is usable in DC applications, where the current direction does not reverse or where a reversed current cannot exceed a particular limit (e.g. because of an inner resistance of a voltage source). If the limit in the reversed current direction is low enough that a switching device (e.g. a circuit breaker) can cut off the current without problems, a unidirectional current limiting or reducing device can be sufficient. However, bidirectional designs are possible as well and explained hereinafter.
In an advantageous embodiment, the first magnetic core has a first annular path for a magnetic flux, in which the first magnet arrangement and the first section with parallel sub paths is arranged, and the device additionally comprises
This embodiment provides bidirectional function by doubling the proposed device and by connecting the first and the second coil accordingly. So, in one current direction, the first magnetic core is active, meaning that the magnetic field of the first magnet arrangement is oriented opposite to the magnetic field of the first coil, and in the other current direction, the second magnetic core is active, meaning that the magnetic field of the second magnet arrangement is oriented opposite to the magnetic field of the second coil. So, this embodiment is particularly usable in DC applications, where the current direction can reverse at high currents. Both sub devices of the proposed device preferably are designed identically. However, they may also be designed differently as the case may be.
It is also advantageous if the first magnetic core has two interconnected annular paths for a magnetic flux formed by three legs and interconnections of first ends of the three legs and interconnections of second ends of the legs, wherein
This is another embodiment providing bidirectional function, but with a single magnetic core and a single coil. In one current direction, a first annular path is active, meaning that the magnetic field of the first magnet arrangement is oriented opposite to the magnetic field of the first coil, and in the other current direction, the second path is active, meaning that the magnetic field of the second magnet arrangement is oriented opposite to the magnetic field of the first coil. So, this embodiment is particularly usable in DC applications, where the current direction can reverse at high currents, too.
Further advantageous embodiments are disclosed in the claims and in the description as well as in the figures.
Beneficially,
In this way, the first sub paths can easily be made short in relation to the second sub paths what in turn helps to make the magnetic resistance of the first sub paths considerably lower than the magnetic resistance of the second sub paths. If so, the first sub paths take over the main part of the magnetic flux in case of excessive current. So, the part of the magnetic flux running through the permanent magnet can be kept small and a risk for a demagnetization of the permanent magnet can be avoided or at least reduced.
Further on, it is beneficial if
Advantageously,
Alternatively
In another alternative embodiment
Generally, it is of advantage if
By these measures, it is ensured that the magnetic resistance in the first sub path (which is basically defined by the first bypass air gap) is smaller than the magnetic resistance in second sub path (which is basically defined by the total length of the permanent magnets). This relation is based on the fact that permanent magnets form a comparably high magnetic resistance for outer magnetic fields (near to those of an air gap). In turn, the magnetic flux generated by the first and/or second coil tends to flow over the bypass airgaps thus avoiding demagnetization of the permanent magnets in case of excessive currents.
Advantageously, the first magnetic core and/or the second magnetic core comprises a main air gap, which in case that the first magnetic core has two interconnected annular paths is arranged in the third leg of the legs. In this way, the current level at which the first and/or the magnetic core saturates, can be influenced.
It is particularly advantageous if the first magnetic core and/or the second magnetic core adjacent to the main air gap comprises a stepping or a tapering (i.e. is stepped or tapered and in particular is shaped like a truncated pyramid or shaped like a truncated cone). Accordingly, the first magnetic core and/or the second magnetic core in the region of the main air gap comprises a thin section, in which the cross section of the first magnetic core and/or the second magnetic core is reduced compared to sections of the first magnetic core and/or the second magnetic core, which are farer away from the main air gap.
The first magnetic core and/or the second magnetic core preferably is designed in a way that its thin section is not saturated if the current through the first and/or second coil is under a nominal value of said device. Said nominal value marks the normal operating region of the proposed device and may be printed on it directly as a current value or may be associated with a code printed on the proposed device. If the current exceeds the nominal current, the thin section of the first magnetic core and/or the second magnetic core saturates and behaves like it had a much bigger air gap there. The reason is that the saturated thin section behaves like an air gap. So, the effective length of the main air gap is greater than its geometric length in this operational state.
Advantageously, the first coil and/or the second coil is arranged in the region of the main air gap. Because of the fringing effect, the magnetic flux in the air gap tends to bulge out. Accordingly, flux lines do cross the conductor of the first coil and/or the second coil and induce eddy currents there what in turn increases the resistance of the first coil and/or the second coil. So, this is a further measure to limit or reduce a current rise.
Beneficially,
Neodymium magnets (actually an alloy, namely Nd2Fe14B) are very strong permanent magnets and hence provide a very good biasing function in the proposed device at a small size. Vanadium permendur is a soft ferromagnetic alloy comprising cobalt (Co), iron (Fe) and vanadium (Va) and in particular has a saturation flux of more than 2 Tesla. Hence, the cross section of the first and/or second magnetic core can be kept small, allowing for small sized devices of the proposed kind as well. However, generally the material of the first and/or second magnetic core and its cross section should be designed in a way that the magnetic flux up to a nominal current through the first and/or second coil can be handled without or just low saturation.
Finally, it is of advantage if a single device of the proposed kind is switched in series with a plurality of switching devices. In this way, a single device of the proposed kind can be used to limit a current rise in a plurality of switching devices. Such an embodiment can be seen as a single arrangement with a plurality of outputs or, in particular if the device of the proposed kind and the plurality of switching devices are distributed over a larger area, as an electric circuit having said features.
For the sake of completeness it is noted that the various embodiments disclosed in the context of the first magnetic core and its characteristics and advantageous resulting thereof equally apply to the second magnetic core.
It should be noted that the various embodiments and the advantages resulting thereof which have been presented for the proposed device, the arrangement or the electric circuit are interchangeable as the case may be. That means, that an embodiment or advantage, which has been presented for the proposed device may equally apply to the arrangement and so on.
The invention now is described in more detail hereinafter with reference to particular embodiments, which the invention however is not limited to.
Generally, same parts or similar parts are denoted with the same/similar names and reference signs. The features disclosed in the description apply to parts with the same/similar names respectively reference signs. Indicating the orientation and relative position is related to the associated figure, and indication of the orientation and/or relative position has to be amended in different figures accordingly as the case may be.
If no current I flows through the first coil L1, there is just the magnetic flux FM generated by the permanent magnet 4a which in the given example has a counterclockwise rotational sense. A current I through the first coil L1 generates a magnetic flux F1, which is oriented opposite to the magnetic flux FM generated by the permanent magnet 4a. So, depending on the strength of the magnetic fields generated by the first coil L1 and the permanent magnet 4a there is a total magnetic flux flowing through the first magnetic core 2a in counterclockwise direction (F1<FM) or in clockwise direction (F1>FM). So, the permanent magnet 4a biases the first magnetic core 2a and in turn the usable range for the magnetic flux F1 generated by the first coil L1 before the first magnetic core 2a gets saturated is increased. Accordingly, the first magnetic core 2a does substantially contribute to the inductance of the first coil L1 over a wide current range and the inductance is not deteriorated by saturation. Hence, a rise of the current in case of a short circuit or an arc flash is effectively limited or reduced based on the inductance of the first coil L1 and the first magnetic core 2a. That means that the switch off current at the time when the switching contacts of a switching device (see
Now, the role of the bypass air gap GB is explained. Because first section S1 has parallel sub paths P1, P2, the magnetic flux F can take either way. So, there is a certain amount of the magnetic flux F1 caused by the first coil L1 which flows over the over the first sub path P1 and hence over the bypass air gap GB. In detail, this amount is denoted as the magnetic flux FB. The other part (F1-FB) flows over the second sub path P2. Concretely, the magnetic flux F1 is split according to the magnetic resistance of the first sub path P1 and the second sub path P2. So, by a proper design of the first magnetic core 2a, the amount of the magnetic flux F1, which flows over the over the second sub path P2, shall be kept below a level causing demagnetization of the permanent magnet 4a in case of excessive current I.
Concluding, the proposed device 1a provides both a biasing function and an overcurrent protection. Hence, the proposed device 1a is robust and also small sized compared to known solutions, in particular over air coils.
To achieve the protection function, preferably, the first sub path P1 is straight and the second sub path P2 dodges the first sub path P1. In this way, the first sub path P1 can easily be made short in relation to the second sub path P2 what helps to make the magnetic resistance of the first sub path P1 lower than the magnetic resistance of the second sub path P2.
Generally, it is of advantage if a length of the first bypass air gap GB is smaller than a total length of parts in the second sub path P2 consisting of a permanent magnet 4a, each measured in a direction of the magnetic flux FM, FB. In the example of
In this example, the first magnetic core 2a comprises an optional main air gap GM. This is another possibility to influence the saturation point of the first magnetic core 2a. It is particularly advantageous if magnetic core 2a adjacent to the main air gap GM comprises a stepping ST, i.e. is stepped. Accordingly, the first magnetic core 2a in the region of the main air gap GM comprises a thin section, in which the cross section of the first magnetic core 2a is reduced compared to sections of the first magnetic core 2a, which are farer away from the main air gap GM. The first magnetic core 2a preferably is designed in a way that its thin section is not saturated if the current I through the first coil L1 is under a nominal value of said device 1a. If the current exceeds the nominal current I, the thin section of the first magnetic core 2a saturates and the device 1a behaves like it had a much bigger main air gap GM there. The reason is that the saturated thin section behaves like an air gap in this operational state. So, the effective length of the main air gap GM is greater than its geometric length in said operational state. Accordingly, the graph of the current I over the magnetic resistance first magnetic core 2a and thus an inductance of the first coil L1 may be influenced in a way that it comprises a kind of a step. So, there are different current ranges with different behavior of the inductance of the first coil L1.
In the example depicted in
A stepping ST is not the only way to influence the graph of the current I over the magnetic resistance of the first magnetic core 2a or the inductance of the first coil L1. The first magnetic core 2a adjacent to the main air gap GM can also comprise a tapering TA for the same reason as this is depicted for the device 1b in
Alternatively, a main air gap GM may also be omitted as this is depicted for the device 1c in
Generally, the basic embodiment of the proposed device 1a depicted in
However,
So, in one current direction, the first magnetic core 2a is active, meaning that the magnetic field of the first magnet arrangement 3g is oriented opposite to the magnetic field of the first coil L1, and in the other current direction, the second magnetic core 2a′ is active, meaning that the magnetic field of the second magnet arrangement 3g′ is oriented opposite to the magnetic field of the second coil L2. In detail, the first magnetic core 2a is active for the current direction depicted in
For the sake of completeness it is noted that the various embodiments disclosed in the context of the
In one current direction, the upper part of the first magnetic core 2h is active, meaning that the magnetic field FM of the first magnet arrangement 3h is oriented opposite to the magnetic field F1 of the first coil L1, and in the other current direction, the lower part of the first magnetic core 2h is active, meaning that the magnetic field FM′ of the second magnet arrangement 3h′ is oriented opposite to the magnetic field F1 of the first coil L1. In detail, the lower part is active for the current direction depicted in
For the sake of completeness it is noted that the various embodiments disclosed in the context of the
Preferably, the permanent magnet 4a, 4b or permanent magnets of the first magnet arrangement 3a . . . 3h and/or the second magnet arrangement 3g, 3g′ is/are made of Neodymium. Neodymium magnets are very strong permanent magnets and hence provide a very good biasing function in the proposed device 1a . . . 1h at a small size.
It is also preferred if the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ is made of soft iron or Vanadium permendur. Vanadium permendur is a soft ferromagnetic alloy having a saturation flux of more than 2 Tesla. Hence, the cross section of the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ can be kept small, allowing for small sized devices 1a . . . 1h of the proposed kind as well.
Generally, the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ should be designed in a way that it does not saturate or does not saturate just in parts up to a nominal current and preferably even not in case of an overcurrent event. This may be achieved by a proper design of the cross sections of the first magnetic core 2a . . . 2h and/or the second magnetic core 2a, of its bypass air gap(s) GB, GB′ and main air gap GM, GM′ and a proper material choice. The first magnet arrangement 3a . . . 3h and/or second magnet arrangement 3g′, 3h′ preferably is designed in way, that its magnetic field FM, FM′ does not saturate the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ either. However, the first magnet arrangement 3a . . . 3h and/or second magnet arrangement 3g′, 3h′ may even be so strong that the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ gets saturated. That means that in the first moment of an overcurrent situation, the first coil L1 and/or the second coil L2 basically acts as an air coil and then over time the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ gets effective. This embodiment can be useful in applications where the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ shall be comparably small, and the first magnet arrangement 3a . . . 3h and/or second magnet arrangement 3g′, 3h′ shall ensure that the full non-saturated range of first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ is utilized.
As already said, the device 1 limits or reduces a current rise in case that a short circuit or an arc flash AF occurs in the electric circuit formed by the arrangement 6, the DC grid 7 and the load RL. By the proposed measures, the range, which is usable for the magnetic flux F1, F2 caused by the current I before the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ gets saturated is enlarged. Accordingly, the first magnetic core 2a . . . 2h and/or the second magnetic core 2a′ does substantially contribute to the inductance of the first coil L1 and/or the second coil L2 over a wide current range and the inductance is not deteriorated by a saturated first magnetic core 2a . . . 2h and/or the second magnetic core 2a′. Hence, a rise of the current I in case of a short circuit or an arc flash AF is effectively limited or reduced based on the inductance of the first coil L1 and/or the second coil L2 and first magnetic core 2a . . . 2h and/or the second magnetic core 2a′
As generally known, a switching device 8 needs a certain time span from the point in time when an overcurrent situation is detected until the point in time when the switching contacts of the switching device 7 indeed are open and indeed are open wide enough to mitigate a switching arc burning between said switching contacts. By use of the proposed measures, the switch off current, which occurs at the end of said time span is substantially reduced compared to prior art solutions.
The proposed device 1 is particularly usable in DC grids 7 and effectively reduces a deterioration of the switching contacts of a switching device 8 there. At the same time it is small sized and thus particularly usable in applications with limited space. The proposed device 1 is also particularly useful for “slow” switching devices 8 where comparably much time is needed from the detection of an overcurrent situation until the switching contacts of the switching device 8 indeed are opened.
Generally, the switching device 8 can be embodied as vacuum interrupter. Vacuum interrupters can switch very fast because the dielectric distance, which is necessary to avoid an arc between the switching contacts, is very short. So, the reduced current rise in case of a short circuit or an arc flash AF can be utilized in an advantageous way.
Generally, the switching device 8 may react on an overcurrent. In such a case, it fulfills the function of a circuit breaker. In particular, such a circuit breaker can be embodied as a solid state circuit breaker or a hybrid circuit breaker. More particularly, the mechanical switching part of such a hybrid circuit breaker may be embodied as a vacuum interrupter providing the advantages which have already disclosed above.
Three basic operation modes can be defined:
1. Both the first leg a and the second leg b are not saturated. In this mode the inductivity L is the highest.
2. One leg of the first leg a and the second leg b is saturated and the other one is not saturated. In this mode the inductivity L drops to approximately the half of its maximum.
3. Both the first leg a and the second leg b are saturated. In this mode the inductivity L basically corresponds to that of an air coil.
It is noted that the invention is not limited to the embodiments disclosed hereinbefore, but combinations of the different variants are possible. In reality, the device 1, 1a . . . 1h and the arrangement 6 may have more or less parts than shown in the figures. Moreover, the description may comprise subject matter of further independent inventions.
It should also be noted that the term “comprising” does not exclude other elements and the use of articles “a” or “an” does not exclude a plurality. Also elements described in association with different embodiments may be combined. It should also be noted that reference signs in the claims should not be construed as limiting the scope of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2108344.9 | Jun 2021 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2022/025269 | 6/10/2022 | WO |
