The present invention relates to a wiper blade for removing waste materials from a roller and in particular from a printer roller.
In the printing industry, waste material is removed from rollers by using a wiper blade. The wiper blade includes a tip for engaging a rotating roller to scrape any waste material, typically ink, from the roller.
Typically, waste material scraped off the roller is directed to a collection tray.
It has been common for wiper blades to be formed of rubber tip that is vulcanised onto a steel plate. However, the printing industry has begun to use polyurethane tipped wiper blades because of their useful properties in the removal of certain materials. Also, polyurethane has been found to have desirable wear resistance and resistance to ultraviolet (UV) radiation. However, polyurethane does not vulcanise well.
WO2007/113492 describes an alternative construction of wiper blade and support plate. The support plate includes a jaw that is adapted to receive a corresponding part of the wiper blade. The jaw is then crimped so as to grip the wiper blade and secure it to the plate. Adhesive may be applied to one or both of the support plate and the wiper blade to ensure that the wiper blade is secured fast with the support blade.
The solvents used in printing inks cause the wiper blades to wear and therefore the blades must be replaced from time to time. Whilst the device described in WO2007/113492 does provide an alternative to vulcanisation for attaching the blade to the support plate, nevertheless, when the blade is worn and needs to be changed, the whole device must be removed from the printer. This involves removing a plurality of bolts (fifteen for example), each of which is likely to need to be cleaned of ink prior to removal. In most printers, in order to change the blade the waste ink tray into which waste material removed from the roller by the wiper is deposited must be emptied and cleaned to allow the blade assembly to be removed, as the bolts attaching the blade assembly to the tray pass through the tray.
It will be appreciated that changing the wiper blade is a time consuming and messy task.
It would be desirable to provide an improved wiper blade assembly.
EP1112187 describes a waste catchment system which incorporates a wiper assembly comprising a wiper blade attached to a support plate. The blade is configured to receive a lip of a replaceable tray of the waste catchment system so that in use the blade is attached to the replaceable tray.
It would be desirable to provide an improved wiper blade assembly suitable for use with a waste catchment system of the type described in EP1112187.
According to an aspect of the invention there is provided a blade assembly of a waste catchment system for a roller as specified in Claim 1.
It is preferred the blade holder includes a channel, the blade received and retained in the channel.
It is preferred that the co-operating elements include at least one indent in one of the blade and the blade holder and at least one protrusion so shaped and dimensioned as to engage the at least one indent to slide in the longitudinal direction of the indent. Advantageously, the or each indent is a rebate.
The blade holder may include a closed end adapted to limit the said sliding of the blade relative to the blade holder.
The blade assembly may further comprise blade retaining means associated with the blade holder said blade retaining means having a first position in which the blade may slide relative to the blade holder, and a second position in which the blade retaining means prevents sliding of the blade relative to the blade holder.
Advantageously, the blade retaining means comprises a plate that is pivotally mounted at one end of the blade holder. The blade retaining means may further comprise a lock configured to secure the plate in the blade retaining position.
Preferably, in the second position the blade retaining means is removed from the blade holder.
The blade assembly may further comprise a sloping surface configured to engage the blade and direct waste material removed from the roller by the blade towards the tray. The sloping surface may be a part of the blade holder or is a part of a component mounted in the blade holder. The blade assembly may be adapted to attach to a liner for lining the tray.
Preferably, the blade assembly and one edge of the tray are provided with co-operating male/female elements, the male/female elements providing a releasable sealing connection therebetween.
Preferably, the co-operating male/female elements are a friction push-fit one into the other.
Advantageously, the blade assembly includes a deformable component and wherein the deformable component provides at least a part of the female element.
Preferably, a longitudinal face of the deformable element is situated adjacent a longitudinal face of the blade and wherein the female element is comprised in the deformable component.
Advantageously, the deformable component is configured such that when the male element is inserted into the female element the longitudinal face of the deformable component is pressed against the adjacent face of the blade.
Advantageously, the deformable component is formed of a plastics material or rubber or polyurethane.
It is preferred that the deformable component includes the sloping surface.
The blade holder may include a channel and a part of the deformable component is received in the channel.
One of the channel and the deformable component may include an indent and the other a protrusion, the indent and protrusion co-operating to secure the deformable component in the blade holder. The protrusion may be a longitudinally extending lip or barb.
The deformable component may form a first part of the female element and the blade holder forms a second part of the female element.
The second part of the female element may be situated beneath the sloping surface.
The blade assembly may be attached to the liner magnetically.
It is preferred that at least one of the blade assembly and the liner is provided with a magnetic element, and where both the blade assembly and liner are not provided with magnetic elements, one of the blade assembly and liner is provided with a magnetically attractive metallic element.
Where both the blade assembly and the liner are provided with a magnetic element, the polarities of the respective elements may be configured such that the liner locates in a desired position with respect to the blade assembly. Each of the magnetic elements may include repeating alternating polarities.
In one embodiment, the co-operating elements comprise a recess in the blade and the blade holder includes a protrusion, the protrusion engaging in the recess.
It is preferred that the blade includes an indent extending from the recess and wherein the blade includes an element for engaging with the indent.
Preferably, the blade holder includes a channel, the blade received and retained in the channel.
The blade may include a sloping surface configured to engage the roller and direct waste material removed from the roller by the blade towards the tray.
The sloping surface may be formed in part by a lip extending from the blade.
Preferably, the lip is configured so that it extends beyond an attachment member attaching the blade assembly to the liner.
According to another aspect of the invention there is provided a waste catchment system as specified in Claim 33. Preferably, the waste catchment system further comprises a liner for lining the tray, the blade assembly releasably attachable to the liner.
In the drawings, which illustrate the prior art and exemplary embodiments of the wiper blade assembly of the invention;
The waste catchment system includes a wash up tray 4 and a blade assembly 6, which comprises a support plate 8 and a blade 10, which scrapes waste material from the roller 2. This arrangement is common not only to the waste catchment system of EP1112187, but also waste catchment systems that do not use the liner described in EP1112187.
The waste catchment system described in EP1112187 also includes a liner 12 which is mounted in a support element 14. The liner 12 includes an attachment strip 16 which comprises a flange portion 18 that is attached to the liner 12 and a bead portion 20 which is configured to engage with and attach to a recess 22 in the blade 10. This is best shown in
Referring now to
The support plate 33 rests on an inner wall 31a of the wash up tray 31 and is attached thereto by a bracket 41.
Referring also to
The blade 40 includes a tip portion 40a for engaging the surface of the roller 42. One surface of the blade 40 includes a rebate 40b which is situated on the blade 40 such that with the end face of the blade 40 sitting on the bottom of channel 36b the portion 35a engages with the rebate 40b.
With the blade 40 mounted in the blade holder 34 the blade 40 is restricted against movement in the direction indicated by arrow “X” in
Whilst providing for the blade 40 to be removed from the blade holder 34, it is also necessary to constrain the blade 40 against movement in the direction “Z” whilst the blade is in scraping engagement with the surface of the roller 2. This is because the roller 2 can transfer forces to the blade 40 causing it to move in the direction “Z”.
As shown in
In the embodiment shown in
The wall 34 includes a curved portion 34b. The flexible member 37 also includes a curved portion 37b. Together the curved portion 34b of the wall 34 and the curved portion 37b of the flexible member 37 are adapted to receive and retain the bead 20 of the liner 12 shown in
The embodiment of
The blade assembly 32′ comprises a support plate 33′ and a blade holder 34′ at one end thereof. The blade holder 34′ is configured to receive the blade 40′ and a bead attachment member 80.
The blade holder 34′ comprises a base 60 and three spaced apart walls 61, 62 and 63. The wall 62 is situated substantially centrally between two outer walls 61, 63. The free end of the central wall 62 extends beyond the free ends of outer walls 61, 63 in the direction of the axis a-a.
The outer wall 63 includes a lip 63a projecting from the inner face of the outer wall 63 towards the central wall 62. In the illustrated example the lip 63a extends from the upper edge of the outer wall 63.
The outer wall 61 includes a similar lip 61a projecting from the inner face of the outer wall 61 towards the central wall 62. In the illustrated example the lip 61a extends from the upper edge of the outer wall 61.
The outer walls 61, 63 and central wall 62 together form two substantially parallel channels 64, 65. The channel 64 receives a part of the bead attachment member 80 in the form of a rib 81. The rib 81 includes a rebate 81a extending in the longitudinal direction of the bead attachment member 80. The rebate 81a is so shaped and dimensioned as to engage with the lip 61a of the blade holder 34′.
The bead holder 80 further includes a longitudinally extending channel 82, which is configured to receive the bead 20 illustrated in
The blade 40′ is secured in the channel 65 formed between the central wall 62 and outer wall 63. The blade 40′ includes a longitudinally extending rib 40′b, which itself includes a longitudinally extending rebate 40′c. The rib 40′b sits in the channel 65 with the lip 63a engaging with the rebate 40′c.
As can be seen from
The channel 82 in cross-section forms the major part of a circle. It is preferred that the radius thereof is fractionally smaller than the radius of the bead 20. This is so that when the bead 20 is inserted into the channel 82, the channel 82 and hence the bead holder 80 is slightly deformed. It has been found that such an arrangement assists in pressing the upper free edge of the sloping surface 83 against the wiper blade 40′, which is advantageous in avoiding waste material removed by the wiper blade 40′ finding its way between the adjacent parallel surfaces of the wiper blade 40′ and the bead holder 80.
Both the wiper blade 40′ and the bead holder 80 are removed from and inserted into the channels between the centre wall 62 and the outer walls 61, 63 by sliding the wiper blade 40′, bead holder 80 in the manner described with reference to the wiper blade 40 in
It is particularly advantageous that the metallic strip 71 should also be a magnetic element. In this case, by suitable arrangement of the polarity of the magnetic elements of the wash up tray liner and the blade assembly 32 the components being connected together can be caused to attach to one another such that they are correctly positioned. This is illustrated in
In use, the edge 40a engages the roller to remove waste therefrom. Torque transmitted from the roller to the blade 40 would tend to rotate the blade 40 about the portion 34e. In order to resist such rotational forces, the blade holder 34 includes a element 34f which extends into a recess 40d.
The recess 40c includes an opening 40e. The blade holder is pressed into the recess through the opening, the opening deforming to allow passage of the portion 34e. The material from which the blade is formed: plastic, rubber or polyurethane for example allows for deformation of the opening 40e for the purposes of both inserting the blade holder 34 into the recess 40c and removing the blade holder 34 from the recess 40c. Further, the material from which the blade 40 is made and the configuration of the recess 40c ensure that the blade holder 34 is gripped by the blade 40 when the portion 34c sits in the recess 40c.
The blade 40 also includes a lip 40f that extends beyond the opening 40e of the recess 40c. As can be seen from
The blade 40 in the embodiment of
The surface 40h lies on two intersection planes, whereas in
One end of the blade holder 34 may be closed and the other may be provided with a locking means. For example, the blade 40 may be introduced and removed from the blade holder 34 and also held in place in the blade holder in the manner as described with reference to
Although the invention is described above with reference to different preferred embodiments, the features found in one embodiment are not necessarily exclusive to the embodiment in which they are shown. Features of different preferred embodiments may be combined.
Number | Date | Country | Kind |
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1417029.4 | Sep 2014 | GB | national |
1500331.2 | Jan 2015 | GB | national |
This application claims priority to PCT/GB2015/052772, filed on Sep. 24, 2015, which claims priority to GB 1417029.4, filed on Sep. 26, 2014, and GB 1500331.2, filed on Jan. 9, 2015. PCT/GB2015/052772 is herein incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/GB2015/052772 | 9/24/2015 | WO | 00 |