More particularly the current invention refers to a singular consolidation to the geometry of a metallic cross section especially developed for the assembly of structures which are normally used in the most varied of cabinet types, these are also known as electrical panels, which in reality are cabinets with side closing doors to house a very large variety of electrical and electronic components and devices.
Condition of this Technique
As it is known from those who are capable in this technique, currently there are different types of electrical panels, also known as frames, cabinets, or closets, designed to house diverse electrical and electronic components and devices in the most varied of activities, also including telephony.
Therefore under the different conditions of electrical distribution or assembly of electrical and electronic components and devices the use of a closet, cabinet or panel is extremely important.
Although currently there are a very large variety of electrical panels, normally these are metallic boxes with the appropriate closing device, including one or more doors depending on its size. Such closing devices including the doors are normally manufactured from appropriately thin metallic sheets. In this manner all electrical panels have an internal metallic cross section structure. This structure as the name itself says constitutes the means for supporting the parts which make up the external walls out of stamped metal sheets, as well as constituting the means by which the doors are assembled and supported as well as their respective hinges, also, this same structure, although on the inside, also configures the equipment necessary for the distribution and assembly of the different electrical and electronic devices and components.
It is logically fundamental that any electrical panel has in its interior a substantially strong structure to characterize a cabinet or closet housing the internal components to be installed.
Currently there are different types of structures, all of them made from metallic cross sections, which in most of the cases are formed by sheet steel folding presses, this makes the production process difficult as well as presenting a few technical restrictions.
On the other hand there are also other types of metallic cross sections formed in extruders, such as those shown in the following documents: PI 8.406.283—published on Jul. 12, 1984—layout panel for a distribution cabinet; DE 19536950—published on Apr. 10, 1995—with reference to a cross section structure; PI 9.509.594—published on Sep. 30, 1997—frame for a distribution cabinet; PI 9.713.114—published on Jun. 11, 1997—frame with a back structure and a structure covered with an extruded sheet; PI 9.713.518-6—published on Jun. 11, 1997—frame for a distribution cabinet panel; PI 9.509.578—published on Dec. 23, 1997—frame for a distribution cabinet; PI 9.708.041—published on Jul. 27, 1999—distribution cabinet with a panel structure; PI 9.712.778-7—published on Oct. 19, 1999—frame cross section for a cross section structure of a distribution cabinet; PI 9.712.779-5—published on Oct. 19, 1999—distribution cabinet; BR PI 0.201.155—published on Mar. 3, 2002—cross section for making up electrical panel frames; and BR PI 0.202.231—published on Jun. 6, 2002—improvement to metallic cross section for making up structures to assemble electric panels.
Therefore in most of the abovementioned cross sections and others are generally of the tubular type, and are therefore consequently closed, defining a tubular core with one or more extended sides. The tubular part and extensions have holes of different shapes, not only for fastening the components as well as electrical and electronic devices, but also other details which are an integral part of the unit, such as doors and hinges.
It is important to highlight that the current electrical panels, cabinets or closets are also manufactured to affect two TYPES of applications, commercially defined as: INDOORS type (sheltered use) and OUTDOORS type (unsheltered use—exposed to the elements). The difference between these two types basically consists of the DEGREE OF MECHANICAL PROTECTION AND SEALING of the side covers and doors; consequently, we may say that the one defined as the outdoor type has a higher degree of mechanical protection and sealing.
Traditionally the indoor type is suited to be used in a closed environment protected from the elements, while the other type defined as the outdoor type is ideal to be used in open air location, as is the case for example, with some cabinets used in the telephony sector. Nevertheless the outdoor type due to it higher degree of sealing is also used advantageously in closed environments, with harsh environments, not only due to the presence of suspended pollutants in the air but also due to the presence of humidity, as is the case, for example, in industry, environments processing various products, notably in the chemical sector, industrial kitchens and other similar locations.
Inconveniences of the Techniques Conditions
Currently there exists as has already been said innumerable cross sections to assemble the structures and in most cases the structural effect obtained is really satisfactory, nevertheless, as far as seals are concerned special techniques have to be carried out as to its application, as well as presenting complicating industrial execution, seeing that, as it happens, for example, in the cross section as described in the previously mentioned document the PI 8.406.283—when the frame for the distribution cabinet as published in Jul. 12, 1984, the self same is used exclusively to assemble indoor electrical panels.
Only to better explain the state of the technique, we present in our attached
In
Still in relation to the attached
On the other hand still in relation to the same
On the other hand, taking into consideration the geometry of the abovementioned cross section, the seals (72) is of the cord type, which may be applied in different ways, by gluing or by installing material applied directly to the closing panel or door, and with this generating other disadvantages, especially the elevated cost and, still sealing will always be an integral part of the closing panel or door and, due to the flexibility of these parts, the sealing pressure is not always uniform. Another problem, which has been, noted is the eventual damage to such seals its repair requires the changing of the closing panel or door.
Therefore in summarizing we can say that the inconveniences of the cross sections under the conditions of the technique are generated as a result of the adopted geometries for these as well as by the different openings applied to its walls and, with this, the objectives are not achieved by the set to service the condition of its use of the outdoor type.
Solution for the Condition of the Technique
To resolve the above inconveniences, the Applicant has designed a cross section as described and upheld in document BR PI 202.231, published on Jun. 6, 2002 under the same title and with a new transversal geometry especially developed to simultaneously service the assembly of electrical panel structures of the indoor and outdoor, inclusively with a number of technical and practical, among those which are highlighted are:
a) this cross section presents a core in a square shape format, where the two opposed uprights are extended in the form of wings, each of them including a right angle fold and also the tube itself or tubular core places one of the uprights facing the inside of the cabinet, where only its two adjacent sides are punched through by rows of openings for fastening and distributing the electrical components, whilst the two opposed sides of the same tubular core, those facing the outside of the cabinet, are completely closed and free of any openings, therefore, only one of its sides include a folded loop forming a third perpendicular wing in relation to the said side, with which the part of the cross section which faces the outside of the cabinet counts on at least three wings and two ends folded at right angles, consequently they form three different anchorage points for the different devices used in the cabinet's of electrical panel final assembly, such as: enclosures and doors;
b) the cross section's outside is completely sealed in relation to the inside, this sealing off is naturally obtained with the cross section's own transversal geometry in conjunction with the extrusion details, that is, if we diagonally divide the cross section exactly on the tubular core, one side or the inside of the cabinet is defined by an upright with two adjacent walls, both of them with holes to assemble the electrical equipment inside the cabinet; whilst on the other side the other upright and its two adjacent walls are completely free from holes or openings, consequently there is an isolation or natural sealing due to the geometry of the cross section itself, making the internal environment of the cabinet isolated in relation to the external environment, consequently in this first descriptive phase, we may say that the same cross section advantageously services the assembly conditions of the electrical panels of the indoor and out door type;
c) the external wings have been strategically positioned, two of which have had their ends folded at right angles, which allows for type “a” trimmings which in reality is a type of rubber cross section for static use and, under this condition, both the door seals as well as the side enclosures are fitted into place directly onto the structure's profiled perimeter, characterizing sealing points completely different to the conventional cabinets, inclusively the rubber cross section affords other advantages, that is its insertion is done through simple fitting and, consequently this speeds up the entire assembly process and also in the case of maintenance, one just has to pull the one apart and fit the other, this can be done very quickly without interrupting the cabinet's operation;
d) thanks to the transversal geometry of the BR PI 202.231 cross section, this has made a new technical effect possible of extreme importance, that is, all the sides of the assembled structure are symmetrically equal, this in a way favors the interlinking of one structure to another on any of its sides, including the top and bottom, consequently, the current cross section allows the make up of modular structures which can grow or diminish at the desired moment; and
e) the three external wings combine to allow as has already been said for the fastening of the different components, such as: enclosing panels, doors (hinges), sealing rubber cross section and/or others, being that, still, an important detail is that the geometry of set of wings which besides significantly increasing the mechanical resistance of the cross section, also in a way favors the mechanical linkage between one structure and another on any one of its sides thus completing its advantageous characteristics, including the unit's modularity.
First New Technical Effect of the PI 202.231
A symmetrically combined geometry between the exterior and interior of the cabinet. Thus taking into consideration that the cross section in question presents a defined part or core just like a central core of a square tube, the adopted geometry was designed in such a way that one part (walls) of the core could offer a degree of perfect sealing in relation to the other side, that is, considering that the core is a square tube and considering a diagonal divisionary line, we have one of its uprights and its respective walls facing the inside of the cabinet, whilst the other upright and its respective walls remain facing the outside of the cabinet. In this manner the walls facing the inside of the cabinet have rows of holes and cut outs with differing shapes and sizes, for fastening and assembling the internal electrical and electronic components and devices. This does not happen with the other two walls facing the outside of the cabinet, as both are void of any openings, consequently, the natural sealing integrity of the tubular core is maintained in the current cross section.
Second New Technical Effect of the PI 202.231.
Attributes, special characteristics to the upright facing the outside, which is opposite to the internal upright. This external upright in a general way constitutes one of the most important points of the improvement in question and its constructive variations. In this way this external upright was extended into an assembly wing. This wing in a general manner may have a double or triple wall, and the wing itself may face the outside preferably at angles of 90° and within a radius of 270° limited by the two adjacent walls of the said external upright. This wall may be punched by rows of openings with different shapes and sizes, thus forming a number of fastening points which, when added to the fact that the said wing is passable to be faced at different angles, permitting it to service different technical requirements for the assembly of external components, such as: mounting of doors, mounting of panels, assembly of accessories for interlinking between two cabinets and/or others.
As can be noted the said external wing stiffens the cross section beyond that which constitutes a completely isolated point inside the cabinet and thus does not interfere in the natural sealing obtained with the cross sectioning of the cross section, that is, the sealing integrity between the internal and external environments of the cabinet is maintained untouched thus offering a means so that the current profile may be used simultaneously in the assembly of both indoor and outdoor cabinets.
Third New Technical Effect of the PI 202.231
Create other strategically positioned wings, which are natural extensions of both the adjacent walls of the internal upright, in such a manner that, even the said wings may also have its free ends folded perpendicularly either outwardly or inwardly and, with this, the different assembly points are formed as has already been said, for “a” type sealing and other types of seals.
These complementary wings, depending on the applied folding angles applied to its extremities, are set as details for different applications, that is, let us suppose that one of the wings has its end perpendicularly folded outwardly and that this cross section is positioned in the cabinet's upper of lower part. Under this condition the said wing would form a panel lice frame for support of the bottom or top of the cabinet, thus eliminating the use of fastening and supporting complements of such parts of the cabinet, being that, even when necessary, the said wing would furnish conditions so that a complementary compartment is configured in the lower part of the cabinet.
Objective not Achieved by the PI 202.231.
As can be noted the P.I. 202.231 shows a profile and some variations which have competed to definitely resolve the inconveniences of the techniques condition, seeing that it services the outdoor applications (that is, that which demands a higher degree of requirements) in a better construction concept and at a significantly lower manufacturing cost to the existing standards on the market, thus approaching the cost of the indoor models. Nevertheless what has been achieved in comparison to the indoor model costs was an approximation and not a comparison, that is because the outdoor servicing applications have a few more requirements that, which besides the addition of the necessary material, makes the construction process a little more difficult and this consequently adds to the final cost of the set.
Therefore the P.I. 202.231 cross section became economically unviable for simpler applications where the technical requirement levels are far lower, as in this case the ideal would be the use of a substantially lighter cross section and, consequently, with a smaller and more simplified geometry, in such a manner that at the end its cost may be lower in relation to the P.I. 202.231 cross section.
Lay down other improvements which are characterized by the fact of defining new geometric shapes, nevertheless utilizing the wing assembly system as presented by P.I. 202.231 of Jun. 6, 2002 and, with this, making use of its main advantages, especially its imperviousness, where the internal environment is mechanically isolated from the external environment, as well as the reinforcing which results in an excellent stability and mechanical resistance.
Another objective of the invention is to anticipate a cross section with a cooperative transversal geometry so as to guarantee an excellent quality of the cross section's surface treatment, such as: paintwork, phosphation and others, being that this objective is reached by the fact that the cross section, in a first construction version does not include the superimposed metallic parts, except only for the closing stretch which, in reality is that mounting wing, which is positioned between the two opposite corners of the cross section. These two opposite sides are made up of stretches of sheet folded into a “U” shape, forming two equal shoulders at right angles which, as already has been said, has its walls apart, giving it an ideal internal configuration for the different surface treatments and, also, these same shoulders give the ideal means to improve the structural effect even more, increasing the stability of the cross section, as well as these shoulders configuring complementary surfaces which compete to form supports with ideal surface areas to mount the side and back enclosures, also this assembly condition favors the insertion of the sealing components.
Another objective of the invention is the consolidation of a cross section whose geometry is defined by a substantially simpler arrangement than the P.I. 202.231, consequently, this resulted in a cross section with a substantially simpler industrial manufacturing possibility, as initially the cross section phases were minimized, as well as the geometrical perimeter of the of the cross section was considerably reduced, consequently, a notable reduction in weight per linear meter occurred and with this the final cost of the product also underwent an equally accentuated reduction, arriving at an ideal cross section for simpler applications.
To better understand the current Invention, the following detailed description of it is made, making references to the attached documents, where:
FIGS. from 7 to 9 are seen with details A, B, C and D amplified and indicated in
FIGS. from 11 to 14 are seen showing that the structures obtained with the current cross section may be interlinked with each other on any one of its symmetrical sides;
FIGS. from 15 to 29 are seen highlighting the constructive variations of the current cross section; and
According to these illustrations and its details, the current improved cross section, was particularly developed to assemble indoor electrical cabinets, closets or panels (100) generically illustrated in
Still in relation to
Still in relation to
The assembly wing (112) is positioned in a parallel manner in relation to one of the apexes (110); preferably this wing is also limited to within the external limit of the defined profile as defined by the uprights (108).
Looking at
Looking at
As illustrated in
In relation to
As has been said earlier, the current improved cross section affords the means of construction of a structure (103) whose sides are symmetrically equal, characterizing modular units as illustrated in
Therefore the cross section in question is also characterized by the fact of encompassing the mechanical components for side by side linkage between the various structures (103), starting with a “U” shaped join (123) whose ends besides being punched (124), also adjust themselves against the uprights (106) of two opposite cross sections (104) where the alignment between the openings takes place (124) and (113) to insert screws (125) and its respective nuts (126) positioned by clamps (127) on the inside of the cross section, being that, even the side by side joining of two cross section's results in the alignment and fitting of two apexes (110), between which a seal is fitted (128), which gives continuity to the insulation between the internal and external environments of the cabinet.
Constructive Variations.
The FIGS. from 15 to 29 show some possible constructive variations to be adopted in the manufacture of the current profile, in such a manner that it may affect or service other objectives, nevertheless such variations are equally obtained starting from the main profile previously described and illustrated in
FIG. (15) shows a constructive variation which is characterized by the fact that the assembly wing (112a) extends in conjunction with a right angled fold (129), nevertheless its position still continues parallel to one of the apexes (110) which in this version besides being shorter is also wider, as is also the case with the said wing (112a) which occurs in the closing of the cross section, that is three layers of sheets are superimposed. This constructive version besides increasing the structural effect of the cross section also affords an increase to the assembly area around the wing (112a), thus summing up the technical advantages and practices in relation to the profile shown in
FIG. (16) shows another constructive variation and, in this case, the cross section is characterized by the fact that its diagonal wall (130) which interlinks the apexes (110) being practically straight and further, in its mid parts the two plates meet and face outwards this develops a wing for double assembly (112b), seeing that it is folded at a right angle in its mid-part (131), forming two stretches with openings (114), consequently this double wing besides increasing the structural effect of the unit, also offers a larger number of resources and a different assembly condition for the various components, so that the cross section may service the other market needs.
As has already been seen the cross section in question described in the previous figures are all obtained by extrusion, that is a single sheet is extruded until it achieves the shape of the transversal cross section.
FIGS. 25 to 29 shows that the cross section in question is also characterized by the fact that its transversal geometry is defined by two or more independent cross section's, folded from sheets welded to one another, that is in
FIG. (26) shows a cross section with the same geometry as the cross section illustrated in
FIG. (27) shows a cross section with practically the same geometry as the cross section illustrated in
FIG. (28) shows a cross section with practically the same geometry as the cross section illustrated in
FIG. (29) shows a cross section with practically the same geometry as the cross section illustrated in
Logically the cross section obtained with two folded and welded sheets, is able to absorb the geometric shapes of the other constructive variations in such a way that the cross section is able to vary according to the applications of each project.
According to that which has been shown and illustrated, it is noted that the cross section in question and its accessories as well as its constructive variations, allows it to be used in the manufacture of indoor cabinet structures in general, notably for electrical panels, of the indoor or outdoor type, but nothing prevents it from being used in other similar applications as has already been said with the cross section in question it is possible to make up a structure, which in the end are uprights and cross members with fastening points for components, boards, devices, equipment and/or others. Under this condition the same cross section may be used for other applications different to electrical panels, without this requiring changes to its construction in its constructive variations.
On the other hand with the cross section in question all the previously mentioned advantages are achieved with ease, not only due to the fact of the new transversal geometry adopted for the cross section but also due to the fact that the said geometry was developed so that at the end it could have a perfect balance for the assembly of different external components, such as enclosures and doors, whose fastening points remain positioned on the outside of the cross section, whilst in its interior openings are provided for the assembly of equipment inside the cabinet or closet and with this the natural sealing of the cross section is maintained intact
Number | Date | Country | Kind |
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0301083-0 | Apr 2003 | BR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/BR04/00048 | 4/1/2004 | WO | 9/5/2006 |