The present invention generally relates to fluid rotors, in particular rotors with movement of trochoidal-type vanes.
Such rotors are known from documents WO2014006603A1, WO2016067251A1 and WO2017168359A1.
This disclosure aims to bring a certain number of improvements to these rotors.
According to a first aspect, a rotor with adjustable vanes is proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism associated with each vane and configured to control the variations in inclination of the associated vane according to the angular position of the rotary structure, this mechanism comprising a first element supporting a pin and a second element that is eccentric with respect to the first and configured to channel the movements of the pin along an imposed path, the rotor being characterized in that said path is imposed by the translational movements of a carriage along one or more guides provided on the second element (PART 6).
Advantageously, the carriage is mounted on two rods.
Also advantageously, the carriage is mounted on the guide(s) by means of play-free sliding elements, in particular ball bearings.
According to a second aspect, a rotor with adjustable vanes is proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism configured to control the variations in inclination of the vanes according to the angular position of said structure, according to a setting law, said mechanism comprising, for each vane, a transmission in a generally radial direction between a driving element rotating with the rotor and a driven element driven eccentrically at the vane, characterized in that it comprises means for varying the setting law by means of a central control comprising a control element able to move along the main axis and a set of return elements able to generate a displacement of the driven elements respectively associated with each vane (PART 1).
Said displacement may in particular be a sequentially controlled radial displacement or a continuously controlled circumferential displacement.
According to a third aspect, a watercraft is proposed, comprising a pair of main thrusters comprising counter-rotating rotors, each rotor with adjustable vanes comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism for controlling the variations in inclination of said rotary structure according to its angular position so as to exert thrust on the water in a determined direction, characterized in that means are provided for directing the thrust of the two rotors in two generally opposite lateral directions in order to ensure braking of the vehicle (PART 2).
The vehicle may also optionally comprise at least one bow thruster and/or at least one secondary thruster.
According to a fourth aspect, a watercraft is proposed, comprising a pair of thrusters comprising counter-rotating rotors, each rotor comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism for controlling the variations in inclination of said rotary structure according to its angular position so as to exert thrust on the water in a determined direction, characterized in that thrust correction means are provided that are capable of adjusting the thrust direction of each rotor on either side of a direction located along the main axis of the vehicle (PART 3).
According to a fifth aspect, a rotor with adjustable vanes is proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism for controlling the variations in inclination of said rotary structure according to its angular position, characterized in that each vane is at least partially elastically deformable (PART 4).
Advantageously but optionally, each vane comprises an essentially non-deformable leading part and an elastically deformable trailing part.
According to a sixth aspect, a rotor with adjustable vanes is proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism for controlling the variations in inclination of said rotary structure according to its angular position, said mechanism comprising, in association with each vane, a driven element synchronized with a corresponding driving element located on the axis of the rotor via a link closed on itself such as a toothed belt or a chain, characterized in that one of the elements is circular, and the other element is non-circular, with a number of notches or teeth identical to that of the circular element, so as to directly ensure variations in the angular position of the vanes during the rotation of the rotary structure (PART 5).
Advantageously but optionally, the other element is elliptical.
The rotor may optionally comprise a tensioning device for the link.
The rotor may also optionally comprise a set of non-circular elements of different aspect ratios, and a device for passing the link from one non-circular element to another.
This rotor can in particular equip a wind turbine or propel a watercraft, individually or in pairs.
According to a seventh aspect, a rotor with adjustable vanes is proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism associated with each vane for controlling the variations in inclination of said vane according to the angular position of said rotary structure, said mechanism comprising a set of generally radial transmissions between driving elements arranged adjacent to the axis of the rotor and each of said mechanisms, characterized in that it further comprises a release and resetting mechanism comprising a key able to move along the axis of the rotor with respect to said driving elements (PART 7).
In a first possible embodiment, said release mechanism comprises a key able to selectively come into direct engagement with each of the driving elements and urged by an elastic means acting along the axis of rotation of the rotor to sequentially come into engagement with each of said driving elements when they are rotated.
In a second possible embodiment, said release mechanism comprises a main key capable of selectively urging a set of secondary keys that in turn are elastically urged in a direction transverse to the axis of the rotor and respectively come into engagement with the respective drive elements.
A rotor with adjustable vanes is also proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and means for controlling the variations in inclination of each vane according to the angular position of the rotor, characterized in that said means comprise a set of individual actuators controlled non-mechanically from the rotor to vary individually in a potentially adjustable manner and potentially program the pitch variations of the associated vane (PART 8).
According to a ninth aspect, a rotor with adjustable vanes is proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism for controlling the variations in inclination of said rotary structure according to its angular position, said mechanism comprising, in association with each vane, a driven element synchronized with a corresponding driving element located on the axis of the rotor via a link closed on itself such as a toothed belt or a chain, characterized in that it comprises a mechanism for holding each link under tension (PARTS 9 AND 10).
In one embodiment, said tension holding mechanism comprises a movable element in contact with said link and subjected to the centrifugal force generated by the rotation of the rotor (PART 9).
In another embodiment, the tension holding mechanism comprises a movable element in contact with said link and subject to a movable member aimed at varying the maximum amplitude of the variations in inclination of the associated vane (PART 10).
According to a tenth aspect, a watercraft, in particular a sailboat, is proposed, comprising an engine coupled to an immersed rotor with adjustable vanes, said rotor comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism for controlling the variations in inclination of said rotary structure according to its angular position, characterized in that the rotor has a first operating mode as a thruster while being driven by the engine, and a second drift or rudder operating mode (PART 11).
According to an eleventh aspect, a rotor with adjustable vanes is proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism for controlling the variations in inclination of each vane according to the angular position of said rotary structure, each vane being mounted cantilevered on said rotary structure, characterized in that quick mounting devices are provided for mounting the vanes on rotary supports subject to said mechanism (PART 12).
Advantageously but optionally, each vane comprises an armature of non-circular cross-section extending over a substantial part of its extent, said armature projecting at a longitudinal end of the vane for mounting thereof on a respective rotary support.
Finally, according to a thirteenth aspect, a rotor with adjustable vanes is proposed, comprising a rotary structure rotating about a main axis and comprising a set of vanes rotating about a series of vane axes parallel to the main axis and defined by said rotary structure, and a mechanism for controlling the variations in inclination of said rotary structure according to its angular position, said mechanism comprising, in association with each vane, a driven element synchronized with a driving element located on the axis of the rotor via a link closed on itself such as a toothed belt or a chain, characterized in that a single link is provided between a single driving element located on the axis of the rotor and said driven elements (PART 13).
Other aspects, objects and advantages of the inventions will appear better on reading the following detailed description of preferred embodiments, given by way of example and done with reference to the appended drawings. In the drawings:
Part 1— Propulsion Mode—Variation of the Setting Law
Document WO2017168359A1, the content of which is incorporated here by reference, describes the possibility of varying the setting law of a rotor used in thruster mode as a function of the speed. The setting angle is defined by the direction of the fore/aft axis of the vane with respect to the tangent to the circular movement of the vane.
It is first of all necessary to introduce the notion of forward speed A: this is defined as the speed of the ship in relation to the speed that the vane sees in its rotation. The higher the setting angle, the higher the thrust, the lower the forward speed. The more the setting angle decreases, the lower the thrust, but the more the forward speed increases, also with the efficiency. For example, with a setting of 10°, we can approach efficiencies of 80% at forward speeds λ of 2.5: this means that the ship is going twice as fast as the vane; in other words, under these conditions the thruster rotates very slowly to move the boat forward, which results in reduced cavitation and a very low acoustic signature. For example, a thruster of 3m20 in diameter would rotate at only 31 rpm to move a ship forward at 25 knots (Nb: forward speed of 2.5). It will be easily understood that it is particularly relevant to be able to control the setting of the thruster in real time because this makes it possible to optimize operation and consumption: high setting in the start-up phases of the ship (or take-off on an airplane or on a VTOL) to maximize thrust, and lower setting to pick up speed. This can be done manually or more advantageously with an automaton that will take as input: speed of the ship, RPM of the thruster(s), consumption (power or torque). Finally, being able to set the pitch to zero makes it possible to erase the vanes as much as possible, which, for example in a thruster application on a sailboat, makes it possible to slow down the sailboat less when sailing while keeping a possibility of directivity because each vane is thus transformed into a rudder (the pitch can be at zero, but steering control is retained—see also part 11).
Remember that real-time pitch adjustment is very relevant in the energy harvesting application, for example to regulate the power in the wind turbine application to manage storm situations. It is known that the greater the setting angle (for example, 50°), the greater the efficiency (Cp: coefficient of performance) with a TSR (Tip Speed Ratio: defines the speed of rotation of the rotor versus the windspeed) close to 1. The lower the setting angle, the more the Cp decreases, along with the TSR. As on wind turbines with conventional variable-pitch propellers, it is therefore very relevant, once the maximum power of the generator has been reached, to reduce the setting angle so as to regulate the power up to the disengagement speed, typically located at 25 m/s.
To achieve real-time setting control, it is necessary to be able to vary the position of the slotted disc (cf. WO2017168359A1) relative to the axis of rotation of the vane. When these axes are aligned, the setting is at 0°. The further apart they are, the greater the setting angle. It is preferred to vary the position of the axis of rotation of the slotted disc.
This can be done as described in WO2017168359A1 either according to a radius of the rotor, or via a variation owing to an eccentric at the end of the arm (these first two solutions being the most suitable for large-diameter rotors), or according to an arc of a circle, a preferred solution on smaller-diameter rotors, for example for ship thrusters.
In the first case, the difficulty comes from how the movement is transmitted to the slotted disc from the central control axis of the rotor. If belts or chains are used, it is necessary to be able to maintain an optimal tension, which requires control of the tensioning system. In the case of gears, it is necessary to vary the position of the intermediate gear. In the case of an angle transmission drive, it is possible to use a pinion with splines, which can slide along the transmission shaft (see also later at the end of PART 10).
The second solution is simpler because by varying along an arc of a circle, the distance between the axis of rotation of the slotted disc and the center of the thruster is not modified. This last solution will therefore be preferred.
Two approaches will now be described.
With reference to
It will be noted that
With reference to
More precisely, by lifting the shaft 153, the part 156 assumes an oblique orientation, thus shortening the distance in the circumferential direction between the attachment on the connecting rod 155 and the pin 157a. The axis 156a attached to the rotor passes through an oblong slot of the cassette 158 to allow this movement.
By varying this cassette by a few degrees in the body of the rotor, it is easy to understand that the distance between the axes of rotation of the slotted discs and the axes of rotation of the vanes that are fixed in the body of the rotor is varied.
A person skilled in the art would expect that, in order to brake a ship propelled by a pair of trochoidal-type rotors, the control of the rotors would be reversed so that they jointly exert thrust forward of the ship. However, with reference to
Conventional braking by directing the flows forward is also possible. It is also interesting in terms of responsiveness because it is not necessary to reverse the direction of rotation of the thruster as on a conventional thruster without variable pitch.
The presence of two rotors (or even two or more pairs of rotors) also makes it possible to control the propulsion of each rotor for the purpose of stabilizing the ship during navigation, in particular to limit its roll by avoiding the use of a bilge keel.
A person skilled in the art would expect that in propulsion with a pair of counter-rotating rotors, the thrust would be optimal if the two rotors exert a thrust on the liquid medium in two directions parallel to each other, along the axis of the boat.
It may be appropriate to use two non-parallel thrust directions for the two rotors. These directions can be divergent or parallel or even convergent.
Simulations show that for a given operating point, the flow is not perfectly oriented in the direction of the ship's movement.
In one approach, diverging directions can be provided for slow speeds, and converging directions for fast speeds. It is also possible to adjust the angle of convergence/divergence according to the level of disturbance that is acceptable for the aquatic environment, or even the maneuverability of the ship.
According to this improvement, the rotor vanes are, at least over part of their extent, elastically deformable in bending so that their profile can deform. This makes it easier to loosen the streams of water and to substantially increase the aero- or hydrodynamic performance of the vanes.
This deformability can be obtained by using a homogeneous elastically deformable material for the vanes, in which case their thinner thickness as one approaches the trailing edge makes them more easily deformable in this region. This arrangement makes it possible to improve the fluidity of operation, to limit the mechanical stresses applied to the vanes and to improve efficiency.
The location of the transition zone between these two parts can be chosen depending on the application, and will typically be located between ⅓ and ⅔ of the length of the vane between the leading edge and the trailing edge.
Reference numeral 43 designates an armature of the vane, embedded in the leading part PA.
PART 5— all Applications—Control of the Maximum Angle of the Vanes without Eccentric
With reference to
If necessary, a chain or belt tensioner is provided to compensate for variations in the development of the chain/belt in its contact area with the non-circular pinion when the latter rotates.
A particularly simple and economical control of the angle of the vanes is achieved.
The non-circular pinion 53 can either be on the axis of the rotor, or be the satellite.
This approach requires that the circumference of the ellipse and the circumference of the circle be strictly identical so as not to create a desynchronization of the kinematics (for example, with a chain or belt transmission, by providing the same number of teeth or notches on both items).
Its main advantage is simplicity in terms of the number of parts, in the case where a constant setting law is appropriate. It is understood that the smaller the aspect ratio of the ellipse, the less the setting law will have a significant angle, and vice versa. It can be provided in addition, for example by taking inspiration from bicycle derailleurs, to be able to pass from one elliptical pinion to another with a different aspect ratio in order to vary the setting law.
In document WO2017168359A1, play may occur, in particular due to wear, between each pin and the slot in which it slides, in particular creating jerks in the movement of the vanes. To remedy this, provision is made for each pin to be provided with a play compensation function, for example by comprising a series of elements held together by a cage and elastically urged outwards by an elastic means such as a spring.
Alternatively and with reference to
This carriage 62 here is slidably mounted on two rods 61 preferably by means of elements 63 with little or no play, such as bearings or ball bearings. The pin 64 is mounted eccentrically on a crank pin 65 functionally corresponding to the disc B of document WO2017168359A1.
In the illustrated embodiment, the pin 64 is guided along a rectilinear path. A different path can be provided by changing the shape of the guide rods 61.
Document WO2017168359A1 describes feathering with a groove and key mechanism operable electromechanically or purely mechanically, thus completely releasing the rotating vanes and thus neutralizing the operation of the machine.
Proposed here is a device allowing securing and automatic resetting of the rotor, based on an automatic locking/unlocking key operating between the shaft of the rotor and each pulley (or pinion in the case of a chain or gear transmission) arranged on the axis of the rotor and allowing control of the variations in inclination of the respective vane.
When securing must be activated, for example in the event of wind exceeding a threshold for wind turbine applications, a linear actuator such as an electric jack acts on a rod that allows the key to be disengaged, as will be seen in detail later.
When it is decided to reset, the actuator returns to its initial position. It does not pull on the central rod directly, but via a spring, which allows the key to exert pressure on the first pulley to be reengaged. According to one embodiment, it is possible to arrange a cam follower or any other sliding element facilitating the sliding of the key on the surface of the pulley. The pulley of the first vane can be reset based on the wind, but it may be preferable to activate the mechanism for controlling the orientation of the rotor according to the orientation of the wind (yaw actuator) to make the central yaw control (pulley support part) perform several successive turns and thus ensure passage of the key in the groove of the respective pulley. This reset procedure implies that there is a sufficient wind level to maintain each vane, and therefore its associated axial pulley, in a given position while the central part supporting the key rotates owing to the yaw actuator). The control spring is preloaded in such a way that the successive resetting of the various axial pulleys is carried out until the machine is completely reset.
In the other direction, for resetting, the assembly E acts on the rod 76 via a compression spring 74. Thus, when this spring is compressed, the reset procedure can be initiated: the yaw actuator rotates a central part 78 of the rotor that holds the pulleys until the key finds itself, sequentially, in line with the housings of the associated pulleys. The key then shifts stepwise, by a pitch equal to the thickness of the pulley, successively until all the pulleys are reset in rotation.
When the key is in the disengaged position, it completely decompresses an end spring, which thus allows each pulley to be free in relation to the others. When the resetting procedure is engaged, the key initially descends sufficiently to release the pins. The resetting procedure with the yaw actuator is then launched so as to cause the central part 701 that holds the pins 702 to pass in front of the grooves of the pulleys. Once this step has been completed, the key is pulled to its engagement position by compressing the spring at this time, which makes it possible to secure the assembly. The advantage of this solution lies in the fact that the forces during operation no longer pass through the key and its housings in its pulleys, which makes it possible to glimpse increased reliability.
While in WO2016067251A1 and WO2017168359A1, the control of the maximum angle variation of the vanes is carried out in a common way from a central action (typically by angular control about the main axis of the rotor, WO2017168359A1), here an individual maximum angle variation control 82 is carried out at the end of each arm 81.
This control can be electromechanical, with an actuator individually controlling, for example, the position of the axis of the slotted element relative to the axis of the pin element according to the mechanism of WO2017168359A1.
The power supply of such an actuator, as well as the control instructions that can be implemented by carrier currents, can be conveyed (reference numeral 83) owing to sliding contacts at the main axis 84 of the rotor. Alternatively, it is possible to provide wireless energy transmission by magnetic coupling if the necessary electric power of the satellite control allows it.
With such an individual control, it becomes possible to generate any control law for the inclination of the vane 85, in particular programmable, in particular in order to optimize the efficiency of the machine both in generator mode and in thruster mode.
A toothed belt transmission between central pinion and satellite pinion is advantageous in particular in terms of simplicity and cost, and on large rotor dimensions. However, as the speed increases, it may be necessary to increase the tension of the belt, which may begin to have unwanted beats.
This increase in tension can be achieved, for example, by a flyweight device subjected to centrifugal force and exerting a displacement on a tensioning member that is all the greater as the speed of rotation is high.
As we have seen above and in document WO2017168359A1, in order to achieve a variation in the vane setting control law in real time, it is necessary to vary the distance between the axis of rotation of the vane and the axis of rotation of the slotted disc or its equivalent. It seems complicated to vary the point of rotation of the vane on the rotor, so we are interested in varying the position of the slotted disc and its equivalent. In this case, the distance between the central control pulley and the pulley at the end of the arm varies, which causes the belt (or chain) to relax when this distance decreases. A system to overcome this difficulty is described here with reference to
It is possible, according to an alternative embodiment, to provide an automatic spring tensioning device attached to the plate 107 or else a tensioning device attached directly to the arm.
In this case, a version with conical bevel gears is selected (see
Document WO2016067251A1 describes the use of a rotor in propulsion mode to propel a drone or marine craft, and in generator mode when the craft is moored, to generate electricity on board by using marine currents. With reference to
Another possibility is to orient the vanes by enslaving them to the rudder (in the case where the rotor is toward the rear of the boat) so as to assist the boat during tacks to give them an auxiliary rudder function.
According to an advantageous aspect, a mechanism can be provided allowing the easy replacement of a broken or damaged vane.
This applies particularly to the assembly of the vanes in cantilever, whether in generator mode or in propulsion mode.
With reference to
The connection in translation along the direction of the axis can be carried out by any mechanical means such as keying, clipping, screwing, or any combination of these solutions. Rotational securing is achieved here by giving the armature axis of the vane and its housing a non-circular cross-section, here oblong.
According to one embodiment, the slotted discs that drive the vanes (see document WO2017168359A1) have hollow shafts, an inspection hatch being arranged above the rotor so as to be able to pass a key so as to screw a nut that holds a threaded pin extending the vane axis of oblong section. Beforehand, the angular position of the rotor is adjusted to its neutral position (setting angle at 0°) so that the vane axes are aligned with the axes of the slotted discs.
With reference to
Such an approach makes it possible to reduce the axial bulk of the control part of the rotor.
Of course, the various inventions described above and shown in the drawings may be subject to numerous modifications and variants. Furthermore, the different inventions can be combined together by those skilled in the art, these combinations being considered as part of the present description.
Furthermore, in propulsion application, a rotor according to one of documents WO2014006603A1, WO2016067251A1 and WO2017168359A1 or according to one of the improvements of this specification can be used for a vehicle that is manned or not, submerged or not. For a submerged vehicle of generally tapered shape, it is possible to provide several rotors having axes of rotation arranged in a star shape in a plane transverse to the direction of movement. For a vehicle with foils, a rotor can be integrated into a foil by giving it an appropriate width.
Number | Date | Country | Kind |
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2003668 | Apr 2020 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/052999 | 4/12/2021 | WO |