1. Field of the Invention
The present invention relates to a fluid treatment device adapted to be disposed in-line with the path of fluid flow and replaceable chemistry that can be added to the device. The present invention is in particular suitable for use as an in-line cleaning device for a toilet bowl.
2. Background of the Art
There are many devices available for treating fluid. In-line fluid treatment devices, which are adapted to be connected to a fluid supply and a fluid exhaust, whereby all the fluid from the supply must pass through the fluid treatment device to reach the exhaust, are known. In-line fluid treatment devices are advantageous, in that they permit treatment of all the fluid flowing through a particular supply. In addition, although in-line devices may be attached to secondary fluid lines or devices, they may also be installed on the primary fluid line, permitting relatively simple installation and maintenance tends to be simpler. In-line fluid treatment devices are particularly suitable for use as, for example, in-line toilet bowl cleaners. Examples of such a device are shown in U.S. Pat. Nos. 5,404,594 and 6,397,879.
Many fluid treatment devices suffer from several limitations. For example, known devices tend to leak if subjected to high internal pressures. Because the fluid pressure inside an in-line fluid treatment device is typically equal to the pressure in the fluid supply and the fluid exhaust, this limits the pressure that may be used in any system directly connected to such a device. In addition, known in-line fluid treatment devices are prone to uneven treatment, in particular due to poor internal fluid circulation. This limits their utility in cases where fluid must be uniformly treated. U.S. Pat. No. 6,397,879 overcomes some of these deficiencies.
The present disclosure relates to an in-line fluid treatment device. The in-line fluid treatment device is suitable for connection with a fluid supply and a fluid exhaust. This application hereby incorporates by reference the disclosure of U.S. Pat. Nos. 5,404,594 and 6,397,879.
One embodiment of an in-line fluid treatment device described herein includes a housing with a base and a cover, the base and covers engaging to form a fluid-tight fit. The base and cover cooperate to define a treatment chamber within the housing. The embodiment also comprises a retainer for removably retaining the cover on the base. A treatment cartridge is disposed within the treatment chamber, the treatment cartridge being adapted to treat fluid passing through the treatment device. The embodiment further comprises an in-line conduit for conducting fluid from the fluid supply to the treatment chamber, and thence to the exhaust, and likewise for conducting fluid from the fluid supply directly to the fluid exhaust. The embodiment also comprises a valve for controlling the flow of fluid through the in-line conduit, and an adjusting mechanism for adjusting the valve, so as to control the portion of fluid from the fluid supply that flows to the treatment chamber. One aspect improving conformance of the device to a wider variety of appliances to which the device may be attached is an S-type attachment of the water line hose to the housing, with the attachment being rotatable or at a minimum positionable at an orientation approximately horizontal (e.g., parallel to both the base of a tank to which the device is attached and oriented/orientable in a direction parallel to the width of the tank, approximately perpendicular to the back-to-front orientation of a toilet seat.
In another embodiment of an in-line fluid treatment device in accordance with the teachings presented herein, the treatment device is suitable for use with fluid supply pressures of at least 275 pounds per square inch.
In yet another embodiment of an in-line fluid treatment device described herein, one of the base and cover has a generally annular lip, and the other has a generally circular opening, wherein the lip is sized so as to fit in the opening so as to form a fluid-tight fit when the base and cover are engaged. In this embodiment, when pressure inside the housing exceeds pressure outside the housing, the pressure differential biases the lip outward, against the edge of the opening. Thus, as pressure increases, any deformation of the housing results in a tighter seal, rather than in the formation of leaks.
In still another embodiment of an in-line fluid treatment device as described herein, the retainer is a generally annular ring sized so as to fit over a portion of both the cover and the base so as to hold the cover and the base together and integrated with the cover so that the cover may rotate within the annular ring of the retainer without engaging threads on the retainer and not be removable from the retainer without altering or breaking the structure of the retainer. The retainer or the cover may have threads thereon to engage the base in an opening and closing format so that active material may be inserted and replaced within a space formed by the cover and base.
In another embodiment of an in-line fluid treatment device described herein, the treatment device further includes a plurality of blades disposed within the treatment chamber, extending radially inward from the rim thereof, for directing fluid flow within the treatment chamber so as to promote efficient fluid treatment.
A variety of additional elements and materials will be set forth in the description that follows. Other elements will be generically described or implied from the description, and alternatives to the elements will be apparent to those skilled in the art from their background information. The technology can be realized and attained by means of the elements and combinations particularly pointed out in the claims. In particular, a fluid treatment device in accordance with the principles, techniques and materials described herein is suitable for use as an in-line toilet bowl cleaner. However, it is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the claims.
Like reference numbers generally indicate corresponding elements in the figures.
The material added into the housing to provide the chemistry for the operation of the system can comprise any chemistry to perform whatever specific tasks are desired to be provided. At a minimum, the material (which will be referred to herein as the “pellet,” although it may be in any form such as a bar, powder, gel, slug, sticks, or the like) should provide at least one of color (to mask dirt or waste), biocide (to kill virus or bacteria), fragrance or deodorizer, water softening agent (to reduce deposits), chelating agents (to prevent metal or metal oxide deposition, surfactant (for cleaning functions), and the like. Other ingredients may be present such as binding agents, dispersing agents, dispersant accelerants, thickening agents, foaming agents, anti-foaming agents, and the like, without limit for useful functions in the environment of this technology.
A non-limiting example of a specific compacted pellet according to the practices envisioned in this field is:
Everfresh “Blue Puck”
The pellet or other form of the cartridge material (e.g., 60 in
A solution for this problem is the application of a strippable cover over the holes. By strippable cover is meant a film of material that a) covers the holes, b) will prevent at least once, immediate penetration of liquid into the holes, and can be removed from over the holes without damaging the cartridge. The strippable film may be over each hole (multiple strips) or over all holes on one face of the cartridge (e.g., a film that extends across a face of the cartridge over all holes on that face). The film may be stripped manually (e.g., with a low adhesion adhesive between the cartridge surface and the film, including a repositionable adhesive, low tack adhesive, pressure-sensitive adhesive, solvent activated adhesive, thermal adhesive, and the like) or may be soluble in water. Soluble films should be soluble at a rate so that a user would not have to wait an inordinate amount of time for the system to be active when the cartridge is inserted into the housing. Films from materials such as polyvinyl alcohol, polyvinylpyrollidone, sugars (e.g., mannitol, rabbitol, etc.), amylose, amylopectin, starches, and other water-soluble or readily water-dispersible polymers (whether natural or synthetic) may be used.
It is furthermore envisioned that the device 10 will be suitable for use with water as a fluid. However, it will be apparent to those knowledgeable in the art that this is exemplary only, and that the device may be equally suitable for use with other fluids.
The fluid treatment device 10 comprises a housing 20, which in turn comprises a base 30 and a cover 40. The cover 40 is suitable for engaging the base 30 to form a fluid-tight seal. The base 30 and cover 40 cooperate to define a treatment chamber 22 within the housing. The treatment device further comprises a retainer 50 for removably retaining the cover 40 on the base 30.
It is envisioned that an embodiment of an in-line fluid treatment device 10 in accordance with the principles of the present invention will be suitable for use with a fluid pressure of at least 275 pounds per square inch as supplied by the fluid supply 12.
It is envisioned that one of the cover 40 and the base 30 comprises a generally annular lip 42. The other of the cover 40 and the base 30 defines a generally circular opening 32. The lip 42 is sized so as to fit within the opening 32, such that the lip 42 and an edge 34 of the opening 32 cooperate to form a generally fluid-tight fit when the base 30 and the cover 40 are engaged. Such a configuration is advantageous, in that when the pressure inside the housing 12 is higher than the pressure outside the housing 12, the pressure differential biases the lip outward, against the edge 34 of the opening 32. Thereby, as pressure increases, any deformation of the housing 12 due to internal overpressure results in a tighter seal, rather than in the formation of leaks in the housing 12. It is envisioned that an o-ring 133 is disposed between the lip 42 and the edge 34, so as to further facilitate a fluid-tight seal. As shown, the lip 42 is disposed on the cover 40, and the opening 32 is defined by the base 30, with the o-ring 133 disposed on the outer surface of the lip 42. However, it will be apparent to those knowledgeable in the art that the o-ring 133 could be located on the inner surface of the edge 34. Likewise, it will be apparent to those knowledgeable in the art that this arrangement is exemplary only, and that it would be equally suitable for the lip 42 to be disposed on the base 30 and the opening 32 to be defined by the cover 40. Furthermore, it will be apparent to those knowledgeable in the art that this configuration is exemplary only, and that other configurations for producing a fluid-tight seal may be equally suitable.
It is envisioned that the cover 40 will comprise a radial outwardly extending flange 44, wherein the diameter of the cover 40 at the flange 44 is greater than the diameter of the cover 40 elsewhere. It is further envisioned that the retainer 50 will comprise a generally annular ring, and that the retainer 50 will comprise first and second portions 52 and 54. The first portion 52 is sized so as to fit over the cover 40 at the flange 44, and furthermore being sized so as to fit over at least a portion of the base 30. The second portion 54 is sized so as to fit over the cover 40 other than at the flange 44, but not so as to fit over the cover 40 at the flange 44. It is further envisioned that at least one of the base 30 and the retainer 50 will comprise a retaining mechanism 56, for retaining the retainer 50 in place. However, it will be apparent to those knowledgeable in the art that this configuration is exemplary only, and that other retainer configurations may be equally suitable.
It is additionally envisioned that the retaining mechanism 56 will comprise screw threads, and will be located both on the base 30 and the retainer 50. However, it will be apparent to those knowledgeable in the art that this configuration is exemplary only, and that other retaining mechanisms, including but not limited to bayonet joints, clamps, etc. may be equally suitable.
As is visible in
It is envisioned that the treatment cartridge 60 will be generally disc-shaped, and will define at least one aperture 62 therethrough, whereby fluid flow through the treatment cartridge 60 is enabled. However, it will be apparent to those knowledgeable in the art that this configuration is exemplary only, and that other configurations may be equally suitable.
It is further envisioned that the cartridge 60 is removable, whereby another cartridge substituted for it, as at the end of the useful operating life of the cartridge.
As is visible in
It is envisioned that the device 10 will comprise a plurality of blades 70 disposed within the treatment chamber 22, for directing the flow of fluid within the treatment chamber 22. This is advantageous, in that such blades enable efficient fluid treatment. In a preferred embodiment, it is envisioned that the blades 70 extend radially inward from a rim 24 of the treatment chamber 22. It is further envisioned that the blades 70 comprise a first portion 72 and a second portion 74, wherein the second portion 74 is further from the rim 24 of the treatment chamber 22 than the first portion 72, and wherein the second portion 74 is of lesser height than the first portion 72. It is additionally envisioned that the device 10 will comprise six blades 70, spaced evenly around the rim 24 of the treatment chamber 74. This configuration has been determined to produce favorable fluid flow characteristics within the treatment chamber 22. However, it will be apparent to those knowledgeable in the art that this configuration is exemplary only, and that other configurations of blades, in particular blades of generally uniform height, or no blades at all, may be equally suitable, depending on factors including but not limited to the particular fluid to be treated.
It is also envisioned that the device 10 comprises a pressure release valve 150 to release pressure in the housing 12. This is advantageous, in that if there is an overpressure inside the housing 12, it may deform the housing 12 to the point that it is difficult or impossible to disengage the cover 40 from the base 30. Furthermore, if there is a substantial overpressure inside the housing 12, removal of the cover 40 from the base 30 without first releasing the pressure could prove hazardous. Pressure release valves are well known, and are not further detailed herein.
With regard to the internal fluid flow structure, this application references U.S. Pat. No. 5,404,594, incorporated above by reference, and in particular
As shown in
An inlet passageway 106 conducts fluid from the inlet port 82 into the axial bore 90. An outlet passageway 108 conducts fluid from the axial bore 90 to the outlet port 84.
The axial bore 90 receives a hollow valve member 110. A first end 112 of the valve member 110 is disposed within first end 94 of the axial bore 90, whereas the second end 114 of the valve member 110 is disposed within a bore 116 in the hollow screw 100 and fixedly connects to the adjusting knob 86. The hollow valve member 110 is threadedly mounted in the bore 116 of the hollow screw 100 for reciprocal movement thereof upon movement of the knob 86. Since the hollow valve member 110 can be moved relative to the screw 100, the relative position of the hollow valve member 100 in the axial bore 90 is adjusted by turning the knob 86.
It is envisioned that the adjusting knob 86 is suitably marked with a scale on a surface 117 of the knob 86 showing different positions of the hollow valve member 110 in the axial bore 90. In particular there is a marking indicating when the device 10 is turned off such that none of the fluid flowing through the device 10 is treated by the treatment cartridge 60 in the treatment chamber 22. Various positions might then be marked or scaled with numbers indicating the portion of the fluid flowing through the device 10 that is treated by the treatment cartridge 60 in the treatment chamber 22. However, it will be apparent to those knowledgeable in the art that this configuration is exemplary only, and that other configurations of marking scales or no marking scale at all may be equally suitable.
It is envisioned that a sleeve member 118 is fixedly mounted into the large diameter section 96 of the axial bore 90 adjacent to the hollow screw 100 so as to be stationary relative to the hollow screw 100. A front portion 120 of the sleeve member 118 has a tapered outer surface 122. The hollow valve member 110 is slidably mounted relative to the sleeve member 118. Thus, the relative position between the hollow valve member 110 and the sleeve member 118 is adjusted by the knob 86. The outer diameter of the hollow valve member 110 and the inner diameter of the front portion 120 of the sleeve member 118 abut each other so that the fluid under pressure is blocked by the front portion 120. A middle portion 124, integral with the front portion 120 and a back portion 126, has a spool-shaped outer surface wherein the outer diameter of the middle portion 124 is smaller than that of the front and back portions 121, 127. The inner diameter of the middle and back portions 124, 126 is larger than the outer diameter of the hollow valve member 110. Thus, a circular gap is disposed between the hollow valve member 110 and the middle and back portions 124, 126 so that fluid is free to flow therebetween.
The plurality of second openings 104 extend from the treatment chamber 22 to the axial bore 90, so as to carry fluid from the treatment chamber 22 to the axial bore 90. An o-ring 128 is disposed about the hollow valve member 110 in the smaller diameter section 92 of the axial bore 90 between the first opening 102 and the plurality of second openings 104. The o-ring 128 is designed to fill in the space between the inside wall of the smaller diameter section 92 and the outside surface of the hollow valve member 110 so that fluid exiting the treatment chamber 22 through the plurality of second openings 104 is not allowed to flow back to the treatment chamber 22 through the first opening 102.
An o-ring 130 is disposed proximate the second end 114 of the hollow valve member 110 so as to provide a fluid-tight seal between the hollow valve member 110 and the hollow screw 100. An o-ring 132 is disposed around the hollow screw 100 so as to provide a fluid-tight seal between the hollow screw and the base 30 of the housing 20.
As shown in
As shown in
As is visible in
As is visible in
It will be apparent that the device 10 may also be in a partially open position, wherein a portion of the fluid passing through the device 10 passes through the treatment chamber 22, and a portion does not. The portion of fluid flowing through the treatment chamber depends on how much of the third plurality of orifices 136 is obstructed by the sleeve member 118, which depends on the relative position of the hollow valve member 110, the position of which in turn is adjustable by manipulation of the adjusting knob 86. The operation of the in-line fluid treatment device 10 is thus easily controlled by the user.
Parts of the in-line fluid treatment device 10 can be made of various materials, such as metal, plastic or polymer, etc.
The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended. All references discussed herein are incorporated by reference in their entirety.