Not applicable.
The invention relates to a fuel conditioner configured to be used in-line in a fuel delivery system for an internal combustion engine and is designed to improve fuel combustibility and reduce harmful emissions.
Internal combustion engines are used in wide variety of applications including, but not limited to, automobiles, trucks, motorcycles, boats, aircraft, generators, and mobile equipment. During the application of such internal combustion engines, several substances are emitted as exhaust, such as carbon dioxide and water. However, these engines may also emit harmful toxins to the atmosphere due to incomplete combustion of fuel. Specifically, incomplete combustion of fuel may lead to emissions of carbon monoxide, hydrocarbons, and nitrogen oxides. These gases may be poisonous and lead to the degradation of the environment by producing smog and acid rain. While only small traces of these gases may be emitted from any specific engine due to incomplete combustion of fuel, the overall amount of these harmful emissions and their effects on the environment are quite large and drastic when considering the world-wide use of internal combustion engines burning gasoline or diesel fuels.
Easily seen, an improvement for an internal combustion engine system that leads to more complete combustion of gasoline and/or diesel fuel has the beneficial effect of not only increasing fuel efficiency for an engine, but also beneficial effects for the environment. By providing more complete combustion and increased fuel efficiency, less gasoline or diesel fuel would be consumed. Furthermore, more complete combustion results in less toxins emitted into the atmosphere.
Thus, there is a need for an in-line fuel conditioner that will improve fuel combustibility and reduce harmful emissions.
The present invention provides for a fuel conditioner placed in-line a fuel delivery system for internal combustion engines using gasoline or diesel fuel that is designed to improve fuel combustibility and reduce emissions. The in-line fuel conditioner also provides the additional benefit of collecting ferrous particles before the particles enter and cause harm to the engine.
In one aspect, the present invention provides an in-line fuel conditioner for receiving a flow of liquid fuel, the fuel conditioner includes a first housing that defines a sealed chamber and a second housing disposed within the sealed chamber. A magnet is disposed within the second housing. The fuel conditioner also includes a fuel inlet and a fuel outlet that are in fluid communication with the sealed chamber, such that a flow path in the sealed chamber exists for flow of the liquid fuel between the fuel inlet and the fuel outlet.
In another aspect, the present invention provides an in-line fuel conditioner wherein the second housing forms a seal around the magnet such that the liquid fuel does not contact the magnet. Such a seal provides the benefit of protecting the magnet from corrosion.
In a further aspect, the present invention provides an in-line fuel conditioner that includes a configuration wherein the second housing is placed within the sealed chamber such that liquid fuel may follow a flow path around all sides of the magnet that is disposed within the second housing. This may allow for the benefit of a greater density of the fuel to be exposed to the magnetic field by staying in closer proximity to the magnet.
In another aspect the invention provides for an in-line fuel conditioner that has the magnet arranged such that its magnetic south pole faces the fuel inlet and its magnetic north pole faces the fuel outlet.
A further aspect of the invention provides for an in-line fuel conditioner with a plurality of magnets, but where the total number of magnets is an odd number, and the magnets are arranged within the second housing in a distinct pattern. The magnet placed nearest the fuel inlet is arranged such that its magnetic south pole faces the fuel inlet and its magnetic north pole faces the fuel outlet. The magnet placed nearest the fuel outlet is arranged such that its magnetic north pole faces the fuel outlet and its magnetic south pole faces the fuel inlet. Any magnet placed in between the magnet placed nearest the fuel inlet and the magnet placed nearest the fuel outlet is arranged in the second housing such that its magnetic poles oppose the nearest pole of the magnet placed immediately upstream and the nearest pole of the magnet immediately downstream.
In yet a further aspect, the invention provides for an in-line fuel conditioner that includes an exit fuel line in fluid communication with a fuel outlet and an electromagnetic shield encasing the fuel exit line. The electromagnetic shield may protect the conditioned fuel from external magnetic and electromagnetic fields before the fuel enters the engine.
In another aspect, the invention provides for an in-line fuel conditioner that has a first housing defining a sealed chamber, a fuel inlet and a fuel outlet in fluid communication with the sealed chamber, a magnet disposed in the sealed chamber, an upstream plate with a hole, a downstream plate with a hole, and a flow path in the sealed chamber for flow of the liquid fuel moving between the fuel inlet and the fuel outlet. At least a portion of an outer surface of the upstream plate and at least a portion of an outer surface of the downstream plate engage the first housing. The flow path allows liquid fuel to flow from the fuel inlet through the hole in the upstream plate, the sealed chamber, the hole in the downstream plate, and the fuel outlet.
Furthermore, the invention provides for a flow tube to be disposed in the sealed chamber of the in-line fuel conditioner in another aspect of the invention. The flow tube connects a hole in the upstream plate to a hole in the downstream plate. The flow tube may be arranged in a helical pattern in the sealed chamber. The helical pattern provides the advantage of increasing the amount of time the fuel spends passing through the sealed chamber, and thus increasing the beneficial effects of the magnetic field on the fuel.
In another aspect, the present invention provides for a plurality of flow tubes disposed in the sealed chamber. Each flow tube connects a hole in the upstream plate to a hole in the downstream plate, such that all the liquid fuel that passes through the sealed chamber is restricted to flowing through the plurality of flow tubes. In this aspect, the multiple flow tubes may be arranged in a helical pattern in the sealed chamber.
In yet a further aspect, the present invention provides for an in-line fuel conditioner that has an outer surface of the upstream plate and an outer surface of the downstream plate in sealing engagement with the first housing such that the flow path of the liquid fuel is constrained to flowing from the fuel inlet through the hole in the upstream plate, the chamber, the hole in the downstream plate, and the fuel outlet. An axis of the hole in the upstream plate may be configured such that the axis of the hole is at an angle with respect to the longitudinal axis of the in-line fuel conditioner. The angled hole in the upstream plate may cause beneficial turbulence in the fuel flow path.
Moreover, in another aspect the present invention provides for an in-line fuel conditioner for receiving a flow of liquid fuel that has a first housing defining a sealed chamber, a fuel inlet and a fuel outlet that are in fluid communication with the sealed chamber, a second housing disposed within the sealed chamber, a magnet disposed in the second housing, an upstream plate and a downstream plate each having a hole, an upstream plug and a downstream plug, and a flow path in the sealed chamber for flow of the liquid fuel between the fuel inlet and the fuel outlet. The upstream plate engages the upstream plug and the downstream plate engages the downstream plug. The upstream plug and the downstream plug each sealingly engage the second housing. Moreover, an outer surface of the upstream plate and an outer surface of the downstream plate sealingly engage the first housing such that the flow path restricts the liquid fuel to flow from the fuel inlet through the hole in the upstream plate, the chamber, the hole in the downstream plate, and the fuel outlet.
These and still other advantages of the invention will be apparent from the detailed description and drawings. What follows is merely a description of preferred embodiments of the present invention. To assess the full scope of the invention the claims should be looked to, as the preferred embodiments are not intended to be the only embodiments within the scope of the claims.
Referring now to
While the first housing 20 is shown as connecting to the connector nuts 24a, 24b by a threaded engagement, as is the engagement between connector nuts 24a, 24b and fuel line connectors 26a, 26b, other means of engagement may be employed for connecting these components including, but not limited to, adhesives, welds, and press fits.
Alternatively, the fuel line connectors 26a, 26b and connector nuts 24a, 24b may be removed from the design of the in-line fuel conditioner 10. In such an embodiment, the first housing 20 would connect to the entrance fuel line 12 and the exit fuel line 16.
Often fuel delivery systems may be near electromagnetic fields emitted from alternators or wires connected to batteries in vehicles or machines in which the fuel delivery system is used. Because the in-line fuel conditioner 10 creates its own magnetic fields to condition the fuel, as will be described in detail below, exposure to external magnetic or electromagnetic fields from the surrounding environment may compromise the magnetic fields produced by the in-line fuel conditioner 10, and thus, its effectiveness. If the in-line fuel conditioner 10 is being used in such an environment where external magnetic or electromagnetic fields are present, then the first housing 20 is preferably composed of steel to protect against the magnetic or electromagnetic fields from reaching the fuel in the in-line fuel conditioner 10. If steel is used to form the first housing 20, the first housing 20 may be treated, such as by applying a powder coat to its exterior, to protect against corrosion. However, if no magnetic or electromagnetic fields are detected near where the in-line fuel conditioner 10 will be placed, then the first housing 20 may be composed of stainless steel, which is beneficial due to its resistance against corrosion, or any other suitable material.
Turning now to
The second housing 22 includes seven magnets 32a, 32b, 32c, 32d, 32e, 32f, and 32g, and as shown in
The seven magnets 32a-32g may be formed from a rare earth metal. Preferably, the magnets 32a-32g are formed from Neodymium, with Iron and Boron also forming part of the composition of the magnets 32a-32g. As seen in
The magnets 32a-32g in the second housing 22 are aligned in a distinct pattern. The magnet 32a placed nearest the fuel inlet 14 has its magnetic south pole facing the fuel inlet 14 and its magnetic north pole facing the fuel outlet 18. The magnet 32g placed nearest the fuel outlet 18 is arranged such that its magnetic north pole faces the fuel outlet 18 and its magnetic south pole faces the fuel inlet 14. The magnets 32b-32f placed in between magnet 32a and magnet 32g are arranged such that their magnetic poles oppose, or repel, the nearest pole of the magnet placed immediately upstream and the nearest pole of the magnet placed immediately downstream. For example, magnet 32b has its north pole facing upstream, or towards the fuel inlet 14, such that its north pole will oppose the north pole of magnet 32a. Magnet 32b has its south pole facing downstream, or towards the fuel outlet 18, such that its south pole will oppose the south pole of magnet 32c. As a result of this pattern of the magnets 32a-32g in the second housing 22, an odd number of magnets (1, 3, 5, 7, 9, etc. . . . ) will be placed in the second housing 22. While seven magnets are shown in the embodiment in
Importantly, the magnetic poles shown on magnets 32a-32g in
While seven magnets 32a-32g with a specific orientation are shown and described in this embodiment, an in-line fuel conditioner 10 having magnets in a different orientation and with a different number of total magnets, including an even number of total magnets, will still be within the spirit and scope of the invention.
Spacers 34a, 34b, 34c, 34d, 34e, 34f, 34g, 34h may be placed in-between and on the ends of magnets 32a-32g within the second housing 22. The spacers 34a-34h may be cylindrical in shape and be composed of a magnetic metal oriented such that the spacers 34a-34h are attracted to the nearest pole of the magnet immediately upstream and the nearest pole of the magnet immediately downstream of each spacer. Alternatively, the spacers 34a-34h may be made of a non-magnetic material, such as aluminum, stainless steel, plastic, or the like. The spacers 34a-34h may be used to ensure adequate spacing of the magnets 32a-32g in the second housing 22. However, spacers 34a-34h may be removed from the in-line fuel conditioner 10 and the opposing poles of magnets may be used to ensure adequate spacing of the magnets 32a-32g in the second housing 22.
The in-line fuel conditioner 10 may also include an upstream plate 36 and downstream plate 38, as seen in
Referring back to
The plates 36, 38 are connected indirectly to the second housing 22 through the connection of the plates 36,38 to plugs 40, 42, respectively, and the connection of the plugs 40, 42 to the second housing 22. Following the convention established in referring to prior components of the in-line fuel conditioner 10, plug 40 is an upstream plug and plug 42 is a downstream plug. The connection of the plugs 40, 42 to the second housing 22 and to the plates 36, 38 may be completed by a press fit, adhesive, welds, or the like. The plugs 40, 42 may be in sealing engagement with the second housing 22. The combination of the upstream and downstream plugs 40, 42, the second housing 22, and the spacers 34a-34h help ensure that the magnets 32a-32g retain their order and alignment within the chamber 30 to provide beneficial conditioning to the fuel as it flows along its flow path from the fuel inlet 12 to the fuel outlet 18 of the in-line fuel conditioner 10.
As shown in
As a result of this seal, fuel is not allowed to flow through the chamber 30 of the in-line fuel conditioner 10 without the aid of at least one fuel entrance hole 54 and at least one fuel exit hole 56. In the embodiment shown in
As shown in
Looking at the downstream plate 38 in further detail in
Turning now to
In the embodiment for the fuel path shown in
As seen in
The flow tubes 62 also provide the additional benefit of allowing the second housing 22 to avoid direct exposure to fuel to lessen the chance of corrosion of the second housing 22. Furthermore, if the second housing 22 is constructed in a mesh format, the flow tubes 62 may protect the magnets 32a-32g and spacers 34a-34h from the corrosive environment as well.
Of course, the amount of fuel entrance and exit holes 54, 56 and flow tubes 62, as well as the diameters of those components, may be increased or decreased from the amount shown in
Moving now to
The in-line fuel conditioner 10 may be installed during the construction of the fuel delivery system for the apparatus using an internal combustion engine, or, alternatively, the in-line fuel conditioner 10 may be retrofitted into a fuel delivery system. In either case, the fuel line in the fuel delivery system must be cut to allow for the length of the in-line fuel conditioner 10 to be placed in-line with the fuel delivery system as described above.
An additional benefit of the in-line fuel conditioner 10 may be to collect ferrous particles before such particles enter the engine, possible causing severe harm to the engine in the process. As the in-line fuel conditioner 10 may be placed downstream of a fuel filter, the in-line fuel conditioner 10 may act as a secondary trap for ferrous particles that passed through the fuel filter.
The foregoing description was primarily directed to a preferred embodiment of the invention. Although some attention was given to various alternatives within the scope of the invention, it is anticipated that one skilled in the art will likely realize additional alternatives within the spirit and scope of the invention that are now apparent from disclosure of embodiments of the invention. Accordingly, the scope of the invention should not be limited to the described embodiments. Rather, the following claims should be referenced to ascertain the full scope of the invention.
This application claims the benefit of U.S. Provisional Patent Application No. 61/383,652 filed Sep. 16, 2010 which is incorporated in its entirety herein for all purposes.
Number | Name | Date | Kind |
---|---|---|---|
5360164 | Pape et al. | Nov 1994 | A |
5882514 | Fletcher | Mar 1999 | A |
6143171 | Van Aarsen | Nov 2000 | A |
6450155 | Arkfeld | Sep 2002 | B1 |
20030010326 | Arkfeld | Jan 2003 | A1 |
20090277157 | Martin et al. | Nov 2009 | A1 |
Number | Date | Country |
---|---|---|
2235885 | May 1996 | CA |
2074820 | Apr 1991 | CN |
2111373 | Jul 1992 | CN |
2145876 | Nov 1993 | CN |
1134509 | Oct 1996 | CN |
1299925 | Jun 2001 | CN |
2729346 | Sep 2005 | CN |
0791746 | Aug 1997 | EP |
2005171960 | Jun 2005 | JP |
2144622 | Jan 2000 | RU |
2009137710 | Nov 2009 | WO |
Number | Date | Country | |
---|---|---|---|
20120067802 A1 | Mar 2012 | US |
Number | Date | Country | |
---|---|---|---|
61383652 | Sep 2010 | US |