Embodiments of the present disclosure relate to automated currency processing and, more particularly, to a bank note processing system having in-pocket currency bundlers.
Automated currency processors or bank note processing machines are common in the fields of bulk currency processing and are typically used by central banks, large commercial banks, print works, cash in transit, or other entities that require processing of large amounts of currency.
In operation, bank notes that require processing are fed into the automated currency processing machine by a feeder. The term “bank note” (or “note”) as used herein may generally include bills of different currencies, checks, or other instruments that are typically processed by a banking entity. The bank notes then travel down a conveyor past a number of detector modules which detect various characteristics of the bank note. For instance, the detector modules may determine denomination, authenticity, bank note condition, or other desired characteristics of a bank note. Based on the characteristics detected, the bank note may then be routed to a number of different pockets for collation or destruction. These pockets may enable the automated currency processing machine to sort notes by fitness level, denomination, origin, authentication, or other desired characteristics.
In traditional currency processors, bank notes that are routed into pockets for collation are banded into stacks of a certain number of bank notes (e.g., 100 bank notes). After such collection and banding, the stacks of bank notes can be removed from the currency processor and later combined with additional stacks to form larger bundles of bank notes for transportation, storage, and other processes. The initial stacks of bank notes produced using the currency processor are generally inefficient for transporting bank notes over large distances.
In accordance with the above, presently disclosed embodiments are directed to a currency processor or bank note processing machine having one or more in-line bundlers that can be used to bundle smaller stacks of bank notes into larger sized bundles that are efficient for transportation. The in-line bundlers may be disposed along pockets of the currency processor for receiving the stacks of bank notes directly from the pocket. That way, the smaller stacks of bank notes do not have to be removed from the currency processor and transported to a separate bundler machine. Instead, the currency processor features a desired number of bundler machines disposed in-line with the corresponding pockets where the bank notes are initially received and stacked. This arrangement may enable efficient stacking and bundling of bank notes sorted via the currency processor.
To that end, the in-line bundler may include a receptacle for receiving a plurality of straps of bank notes from a stacking apparatus in the pocket. The in-line bundler may also include an actuation mechanism (e.g., extension mechanism) for pushing the plurality of straps of bank notes through a wrapping material held between two spools, in order to wrap the plurality of straps of bank notes into a bundle appropriately sized for transportation. In some embodiments, the in-line bundler may include an outlet tray for outputting the bundle from the in-line bundler. The in-line bundler may also include a sealing assembly for sealing the wrapping material around the straps of bank notes and cutting the wrapping material so that one section of the wrapping material is sealed around the bank notes while another section of the wrapping material remains extending between the two spools. The in-line bundler may be disposed in a larger bundler assembly that includes the stacking apparatus used to stack the bank notes into straps as well as a portion of the conveying path used to deliver the bank notes through the bank note processing machine and into selected pockets. Such bundler assemblies may be modular in design so that they can be easily added to or removed from the bank note processing machine.
The present invention will be more fully understood by reference to the following detailed description of the preferred embodiments of the present invention when read in conjunction with the accompanying drawings, in which like reference numbers refer to like parts throughout the views, wherein:
Illustrative embodiments of the present disclosure are described in detail herein. In the interest of clarity, not all features of an actual implementation may be described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation specific decisions must be made to achieve the specific implementation goals, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of the present disclosure. To facilitate a better understanding of the present disclosure, the following examples of certain embodiments are given. In no way should the following examples be read to limit, or define, the scope of the disclosure.
Turning now to the drawings,
Once the bank note processing machine 10 receives the bank note from the feeder 18, the bank note may be sent along the conveying path 12 to the scanner module 14. The scanner module 14 may include one or more detector modules 20 disposed along and centered over the conveying path 12. The detector modules 20 may be disposed above, below, or both above and below the conveying path to detect characteristics from the front and back sides of the bank notes transported along the conveying path 12. The detector modules 20 may include any suitable detectors known to those of ordinary skill in the art, having the benefit of the present disclosure. For instance, the detector modules 20 may be ultraviolet detectors which may check the note for soiling. One or more of the detector modules 20 may be optical detection modules having fluorescence and/or phosphorescence detectors. The detector modules 20 in the scanner module 14 may be used to identify counterfeit bank notes, damaged bank notes, denominations of the bank notes, or other desirable characteristics. Although two detector modules 20 are shown in
One or more bank notes may travel along the conveying path 12 past the detector modules 20. The conveying path 12 may direct the bank notes to one of several available final disposition components (e.g., pockets 16). These final disposition components may include, for example, a pocket 22 for collection of processed bank notes, one or more in-line bundler assemblies 48, a designated pocket 26 where the bills may be inspected and/or rejected, and an in-line shredder 28. The in-line bundler assemblies 48 may include in-line bundlers 24 be designed to receive bank notes of a certain currency and to arrange the bank notes into easily transportable bundles. The in-line shredder 28 may be used to shred bank notes that are determined to be flawed or counterfeit. In addition to these destination components, the bank note processing machine 10 may include a system for depositing the bank notes into the appropriate pocket, shredder, bundler, etc., by pulling the bank notes from the conveying path 12 at a desired point. For instance, in certain implementations, counterfeit bank notes identified by the detection modules 20 may be directed to the shredder 28 where they may be shredded.
The bank note processing machine 10 may include a central processor 30 for controlling the timing of the system, the activation of the detectors 20, and the control of bank note distribution. The central processor 30 may either be a single processing unit or it may include multiple processors. The bank note processing machine 10 may also include computer-readable media (e.g., memory or storage) for storing computer code that may be used to control the central processor 30 as well as other parameters relating to operation of the system. The central processor 30 may be capable of running the stored program steps from the accessible memory. The central processor 30 may include a dedicated general purpose computer, an embedded RISC or CISC computer processor, a digital signal processor (DSP), or the like.
As illustrated, the disclosed bank note processing machine 10 may include one or more in-line bundlers 24 for arranging a desired number of bank notes into a bundle that is appropriately sized for transportation. In the disclosed embodiments, the in-line bundlers 24 may work in conjunction with respective stackers (or strappers) of the bank note processing machine 10. The stackers/strappers may receive and dispose incoming bank notes into stacks of a certain number (e.g., 100 bank notes). The in-line bundler 24 may receive the stacked bank notes from the stacker/strapper, arrange a desired number of these stacks (e.g., 10 stacks) into a bundle, and deposit the bundle from the bank note processing machine 10. In this manner, the disclosed bank note machine 10 may be designed to arrange several smaller stacks of bank notes into a bundle that is appropriately sized for transportation to another location.
The in-line bundler assembly 48 may include, among other things, a chassis 50. The chassis 50 may act as a support structure for holding various parts of the in-line bundler assembly 48 in their desired arrangement. As illustrated, the in-line bundler assembly 48 may feature an in-line bundler 24 positioned within the chassis 50. In some embodiments, the in-line bundler 24 may be removably coupled to the chassis 50, in order to facilitate relatively efficient removal, replacement, and maintenance of the in-line bundler 24.
The in-line bundler assembly 48 may also include a portion of the conveying path 12. This portion of the conveying path 12 may utilize rollers, stationary conveyor pieces, and rotatable conveyor pieces to deliver the bank notes to a desired location. For example, the conveyor path 12 may operate to deliver bank notes from one end of the illustrated in-line bundler assembly to an opposite end. At other times, the pieces of the conveyor path 12 may be operated to deliver one or more bank notes from the conveyor path 12 into a feeder component 52 that feeds the bank notes to a stacking apparatus 54 of the in-line bundler assembly 48. The stacking apparatus 54 may receive the bank notes delivered via the feeder component 52 and stack the bank notes into a stack (or strap) having a desired number of bank notes.
The stacking apparatus 54 may work together with the in-line bundler 24 to stack and bundle the bank notes into an easily transportable configuration. For example, the stacking apparatus 54 may arrange the received bank notes into a stack of 100 bank notes. In some embodiments, this arrangement into a stack may include wrapping and/or sealing the stack of bank notes. The in-line bundler 24 may receive a desired number of the stacks of bank notes from the stacking apparatus 54, and may cover and/or seal the multiple stacks into a bundle for output from the in-line bundler assembly 48. In other embodiments, the in-line bundler assembly 48 may receive a large number of bank notes directly from the conveying path 12 (via one or more of the feeder components 52), stack the bank notes, and bundle all the stacked bank notes into a transportable bundle.
In some embodiments, the in-line bundler assembly 48 may include a motor control section 56 disposed in another section of the chassis 50 and coupled to the moveable pieces of the conveyor path 12. The motor control section 56 may include motors and control devices used to manipulate the operation of the conveyor path 12 based on control signals received, for example, from the central processor 30 of
The in-line bundler assembly 48 may include other features than those shown and/or described with reference to
First, the in-line bundler 24 may receive the group 92 of straps output from the stacking apparatus. The group 92 of straps may be received onto an elevated platform 94 of the in-line bundler 24. As illustrated, the straps 90 disposed in the group 92 may be received onto the platform 94 in a stacked configuration such that the platform 94 only directly contacts the bottom strap 90 in the group 92. The platform 94 may be elevated to a position adjacent an outlet of the stacking apparatus (described above) that was used to stack the bank notes and strap them together into individual straps 90. In the illustrated embodiment, the platform 94 may be maintained in the elevated position while it is loaded with the group 92 of straps. In other embodiments, the platform 94 may be lowered slightly to position the top-most strap to function as the bottom of each additional strap 90 that is received in the stacked arrangement on the platform 94.
In addition to the platform 94 for receiving the group 92 of straps, the in-line bundler 24 may include an outer frame 96, an outlet tray 98, and two spools 100. The outer frame 96 may be used to couple the in-line bundler 24 with the chassis (50, shown in
In some embodiments, the wrapping material may be approximately the same width as the strapping material used to holds the individual straps 90 of bank notes. In other embodiments, the wrapping material may be wider (e.g., at least approximately 80% as wide as the group 92 of straps) than such strapping material. In further embodiments, the wrapping material may be thinner (e.g., ribbon, rope, etc.) than the strapping material. The wrapping material may be made from foil or some similar metallic material in some embodiments.
As illustrated, the receptacle 110 may include multiple faces that work together to receive and manipulate the group 92 of bank notes. These faces may include, for example, a slotted lower face 112 that forms a lower end of the receptacle 110 in the illustrated embodiment. The faces may also include two side faces 114 and 116. One of the side faces 114 may be slotted, while the other face 116 may be flat. Other types, arrangements, and numbers of faces may be used to form the receptacle 110 for receiving and rotating the group 92 of bank notes.
The illustrated platform 94 may be a slotted platform designed to support the group 92 of bank notes that were previously stacked and strapped. The slotted pattern on the platform 94 may be designed to pass through the slotted passages formed in the lower face 112 of the receptacle 110. The platform 94 may initially be elevated with respect to the receptacle via an extension mechanism 118 (e.g., hydraulic piston). The extension mechanism 118 may extend through the lower slotted face 112 of the receptacle 110, and may be selectively extended and contracted to move the group 92 of bank notes relative to the receptacle 110.
As shown in
Once the group 92 of bank notes are supported in the receptacle 110, the receptacle may rotate (arrow 132) relative to the outer frame 96 of the in-line bundler 24 to rotate the stacked group 92 of bank notes into a position in line with the outlet tray 98.
As mentioned above, the in-line bundler 24 may utilize a wrapping material 150 to wrap the group 92 of bank notes into a transportable bundle arrangement. The wrapping material 150, as shown, may be held in tension between the two spools 100. The in-line bundler 24 may include rollers 152 disposed at certain positions relative to the spool 100, and the wrapping material 150 may be directed over these rollers 152 while being held between the spools 100. These rollers 152 may help to maintain the wrapping material 150 in a desired alignment within the in-line bundler 24 as the spools 100 transition from being fully loaded with wrapping material 150 to empty. As illustrated, the wrapping material 150 may extend vertically in a space between the receptacle 110 and the outlet tray 98. The wrapping material 150 may be held such that it extends in a direction that is substantially (e.g., within approximately 10 degrees) perpendicular to a direction in which the straps of bank notes are stacked in the group 92.
The in-line bundler 24 may include another extension mechanism 154 (e.g., hydraulic piston) having a slotted pushing face at a distal end thereof. The extension mechanism 154 may be disposed adjacent the lower face 112 of the receptacle 110 when the receptacle 110 is rotated in the position shown in
As the extension mechanism 154 moves the group 92 of bank notes from the receptacle 110 to the outlet tray 98 as shown, the group 92 may push against a latching mechanism 172. In some embodiments, the latching mechanism 172 may be spring-loaded such that the latching mechanism 172 is biased toward the group 92 of bank notes being pushed onto the outlet tray 98. In the illustrated embodiment, the spring-loaded latching mechanism 172 may include a slanted edge that can ride along an upper edge of the group 92 of bank notes as the group 92 is pushed past the latching mechanism 172. In
As illustrated in
As shown in
The sealing assembly 192 may be used to cut and seal the wrapping material 150 around an outer periphery of the group 92 of bank notes. As illustrated in
The clamp arms 214 of the upper sealing component 210A may push against the clamp arms 214 of the lower sealing component 210B as they move outward from each other, thus applying a tension force to the section of wrapping material 150 disposed between the sealing components 210. This tension force may stretch the two pieces of wrapping material 150 (extending from the upper and lower sides of the group 92 of bank notes) over the supporting surface 232. In this position, the welding/cutting tool 230 may provide a relatively accurate weld, cut, crimp, or other operation used to complete the seal of the wrapping material 150 around the periphery of the group 92 of bank notes. In addition to sealing the wrapping material 150, the sealing assembly 192 may sever the portion of the wrapping material 150A disposed around the group 92 of bank notes from the portion of the wrapping material 150B extending between the two spools. Once severed, the clamp arms 214 may become free to pivot into the fully open position as shown in
After this, the sealing assembly 192 may be returned to an initial position with the sealing components separated, as shown via arrows 250 in
Although the present disclosure and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the disclosure as defined by the following claims
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Number | Date | Country | |
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20160275745 A1 | Sep 2016 | US |