As electrical systems age, defects such as: cavities inside of insulating materials; thinning of insulation in motor and transformer windings; contamination across insulating surfaces; incorrect voltage to ground spacing; etc., can begin to discharge. The presence of these electrical discharges is an indicator of hidden defects which, if left unattended, can lead to system failure. In fact, the discharges themselves will, over time, degrade the material that is sustaining them also leading to system failure. Because these discharges may occur within the interior of an insulating material and because these discharge events can be very small in absolute magnitude, their presence can be unnoticeable to human senses.
In response, a variety of testing devices and methodologies have been developed to detect the presence of discharges, and to analyze those discharges using a variety of physical criteria in an attempt to identify their root cause and location. These tests require specialized testing equipment and trained personnel to acquire and analyze the data. The practical aspects; including the cost, of sending a data acquisition crew to the site limits the frequency with which the testing can be performed. Often times the testing is performed only once late in the life of the system. Other times, a regular testing schedule is adhered to, but the increments of that schedule are typically one to five years.
It is also known that changing system conditions including external conditions such as humidity and rain can change the magnitude of certain discharges temporarily. Other events, such as lighting strikes, or physical damage can dramatically change the condition of a cable instantaneously. Even intrinsic systemic conditions such as load variation, outages, power surges and switching can change the condition of a cable, or the intensity of the discharge incrementally and often intermittently. Therefore, the issues of on-site technician cost leading to sparse testing frequency is a disadvantage that needs to be overcome.
Embodiments of the present disclosure aim to resolve the challenges set forth above and others by providing methods and apparatuses which take data autonomously either by manual activation or through the use of an automated test/sleep mode schedule. In some embodiments, the apparatuses will receive its data through sensors permanently mounted to the power system. In some embodiments, the data will be processed for the purpose of minimizing the digital storage space of the system. In embodiments described herein, the data will be stored on removable media, or the data may be retrievable by equipping the device with a communication protocol for data transfer by wire or air. By automating the testing frequency, data trending can be performed without requiring multiple technician visits. Transfer of data from the device to that analyst can be performed by existing on-site personnel without any need for specialized training. By limiting the processing performed on-site by some embodiments of the present disclosure, the device can be manufactured inexpensively to provide advantageous cost/benefit when compared to on-site testing. The embodiments of the present disclosure therefore addresses the inherent disadvantages of existing systems without compromising the current need for analysis performed by highly specialized analysts.
In accordance with aspects of the present disclosure, a method is provided for acquiring one or more discharge events from a power system having a plurality of power cables supplying power to a plurality of loads. The method comprises detecting signals associated with power components of the power system with a plurality of sensors. The signals include power and one or more of noise and discharge, wherein the plurality of sensors are permanently associated with the power system. The method also includes transmitting the signals to a location separate from the power system and storing the signals as test data onto a removable computer storage media at the location.
In accordance with another aspect of the present disclosure, a data acquisition system is provided. The system includes a plurality of sensors permanently associated with a plurality of power components of a power system. The plurality of sensors are configured to sense discharge events on the associated power components. The system also includes a plurality of signal cables coupled to the plurality of sensors and routed to a location remote from the power system and a data acquisition unit stationarily mounted and coupled to the plurality of signal cables. In one embodiment, the data acquisition device is permanently mounted at the location. The unit includes one or more processors, a real time clock, non-removably computer-readable storage media having stored thereon program instructions configured to, when executed, store signals detected by at least one of the plurality of sensors and received by the data acquisition unit as test data for a selected duration of time.
In accordance with another aspect of the present disclosure, a method of installing a data acquisition system in a power system is provided. The power system includes a plurality of cables delivering power to a plurality of loads. The method includes coupling a plurality of sensors to power components of the power system. The plurality of sensors are configured to detect signals associated with power components of the power system. The method also includes routing a plurality of signal cables from the plurality of sensors to a location outside of a restriction zone of the power system, and stationarily disposing a data acquisition device at the location outside of a restriction zone of the power system and connecting the plurality of signal cables to the data acquisition device. In one embodiment, the data acquisition device is permanently mounted at the location. The data acquisition device comprises one or more processors, a removable computer storage media interface, computer-readable storage media, program instructions stored on the computer-readable storage media and configured to, when executed by the one or more processors, store signals detected by the sensors and routed to the data acquisition device on a removable computer storage media associated with the removable computer storage media interface.
This summary has been provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
The detailed description set forth below in connection with the appended drawings where like numerals reference like elements is intended as a description of various embodiments of the disclosed subject matter and is not intended to represent the only embodiments. Each embodiment described in this disclosure is provided merely as an example or illustration and should not be construed as preferred or advantageous over other embodiments. The illustrative examples provided herein are not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Similarly, any steps described herein may be interchangeable with other steps, or combinations of steps, in order to achieve the same or substantially similar result.
Embodiments of the present disclosure are generally directed to data acquisition systems for acquiring test data associated with standard insulated power cables and power equipment such as switchgears, transformers, electric motors, etc, and methods therefor. The test data may then be subsequently analyzed for defects, such as the presence of faults, discharges (e.g., PD, coronas, arcing, etc.). As will be described in more detail below, several embodiments of the present disclosure store the acquired test data on removable, non volatile memory, such as Flash memory. The removable memory may be retrieved by an un-skilled technician periodically and returned to a lab or other test facility for subsequent analysis by highly trained analysts.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of exemplary embodiments of the present disclosure. It will be apparent to one skilled in the art, however, that many embodiments of the present disclosure may be practiced without some or all of the specific details. In some instances, well-known process steps have not been described in detail in order not to unnecessarily obscure various aspects of the present disclosure. It will be appreciated that embodiments of the present disclosure may employ any combination of features described herein.
Referring now to
As best shown in
Referring now to
The sensors 32 may be permanently or semi-permanently positioned in the power system 12 at any suitable testing location with respect to the power components (e.g., power cables, power equipment such as transformers, switchgears, electric motors, distribution blocks, etc., and the like) of the power system to be tested. In several embodiments, the sensors 32 may be fixed in place in proximity to a termination location (e.g., power equipment, etc.), along the run of an insulated power cable such as in proximity to a cable splice, etc. The sensors 32 can be either capacitively or inductively coupled to the power components of the power system. In one embodiment, the sensors 32 each include a capacitive signal probe, such as a U-shaped metallic (e.g., copper, etc.) probe that is capacitively coupled to a respective power cable 16, as best shown in
The sensors 32 transmit the sensed test signals to the data acquisition unit 24 via signal cables 34 for optional processing and storage, etc. The signal cables 34 can be routed from the sensors 32 to a location 36 remote from the power system 12. In some embodiments, location 36 is a location that is safe from the power system 12 and readily accessible by plant, substation, facility, etc., personnel. For example, the location 36 may be a location outside a restricted zone of the power system 12. In some embodiments, the restriction zone may be set forth by government safety requirements, such as those outlined in OSHA 29CFR 1910.269 (Occupational Safety and Health Administration for High Voltage Electrical Safety) and in the NESC (National Electrical Safety Code published by IEEE), alternatively or in addition to jobsite specific requirements or other codes addressing other non-electrical hazards especially in industrial settings.
At the location 36, the signal cables 32 terminate at the data acquisition unit 24. In some embodiments, the signal cables are routed into an access box 38, which houses the data acquisition unit 24. In these embodiments, the access box 38 is configured to withstand the somewhat harsh environment of the plant, substation, facility, etc. In some embodiments, the access box 38 can be configured with a sealable panel or lid for providing selective access to the data acquisition unit 24.
Now referring to
It will be appreciated that the signals outputted by the MUX 76 may be optionally processed by signal processing section 80 prior to arriving at the processor 44. For example, in one embodiment shown in
As used herein, the term processor is not limited to integrated circuits referred to in the art as a computer, but broadly refers to any general processing device that includes but is not limited to a microcontroller, a microcomputer, a microprocessor, a programmable logic controller, an application specific integrated circuit, and other programmable circuits, among others. Those skilled in the art and others will recognize that the processor 44 serves as the computational center of the data acquisition unit 24 by supporting the execution of logic, instructions, etc., either programmed into the processor 44 or available from the memory 48. As such, the logic described herein may be implemented in hardware, in software, or a combination of hardware and software.
The memory 48 depicted in
The storage memory provides non-volatile storage of computer readable instructions, data structures, program modules, and test data. In one embodiment, the storage memory may include a non-removable, non-volatile computer readable media in the form of a hard drive, e.g., hard disk drive, solid state drive, a Flash drive, etc. (hereafter “non-removable memory 66”), and a removable, non-volatile computer readable media in the form of flash memory (hereafter “removable memory 70”). The removable, non-volatile flash computer readable media may take the form of a device, including a USB memory stick, SD or compact flash card, or other formats known in the art. In embodiments that include the removable memory 70, the I/O circuitry 64 or separate circuitry (not shown) of the data acquisition unit 24 can be connected to the bus 60 and comprises at least one port, slot, or other removable memory interface to which the flash memory device can be operationally connected.
It will be appreciated that other removable memory 70 and their associated readers/writers may be practiced with aspects of the present disclosure. For example, the processor may effectuate storage of data onto a PCMCIA Type I or Type II memory card, a removable magnetic disk, a digital versatile disk (DVD), a BLU-ray or other high capacity digital versatile disk via its respective reader/writer device, such as a PCMCIA slot, optical disk drive, magnetic disk drive, etc. In one embodiment, the data acquisition unit includes a software module or logic that is configured to recognize the presence of the flash memory or other removable memory.
As briefly described above, the processor 44 has the responsibilities within the data acquisition unit 24 of accumulating, storing, and/or transferring the test data. Logic is provided and is executed by the processor 44 to effectuate the processing (optional) and storage of test data to either the non-removable memory 66 or the removable memory 70, or the transfer of test data from the non-removable memory 66 to the removable memory 70. In embodiments that omit the non-removable memory 66, the processor 44 effectuates the processing and storage of test data directly to the removable memory 70. It will be appreciated that the storage of data by the processor 44 may include a time stamp (date and time) from information supplied by the real time clock 54.
A number of program modules, such as application programs, may be stored in memory 48, including a data storage module 72. The data storage module 72 may be implemented automatically via instructions by the processor 44 (e.g., time based instructions), and with the assistance of the real time clock, instructs the processor 44 to store the test data at periodic intervals (e.g., every hour, every day at 12:00 pm, once a week, once a month, etc.) or on a programmed basis onto the removable memory 70. In another embodiment, the data storage module 72 may cause storage of the test data via signals received from a manually activated switch 92. In any case, the storage process may be a transfer of test data from a collection of test data stored on the non-removable memory 66, or may be the direct storage of test data received contemporaneously from one or more sensors 32 onto the removable memory 70. The data storage module 72 may also determine the time duration (e.g., 2 second, 10 seconds, one (1) minute, etc.) of collecting and storing the test data.
In some embodiments, the MUX 76 can be controlled in order to sequentially receive test signals from the sensors 32 in suitable increments for storage onto the removable memory 70. It will be appreciated that the MUX 76 may be controlled by program instructions, such as by data storage module 72, to selectively receive test signals from a subset (including a subset of one) of the sensors 32 on a periodic basis and/or selected durations. For example, the power system may include a set of power components (e.g. power cables, electric motors, transformers, etc.) that have been in service for a longer period of time as compared to other power cables and/or power components of the power system. In this case, the data storage module 72 may be configured to control the MUX 76 in order to receive test data from the sensors associated with the subset or older components at one period of time, such as once a week, etc., and receive test data from the sensors associated with the subset of the newer components at another, different time period of time, such as once a month, etc.
The memory 48 may optionally include one or more processing modules 90. The one or more processing modules 90 are configured to, when executed by the processor 44, process the test data prior to storage in memory 48. In some embodiments, processing the test data may include filtering, gain adjustment, etc. Additionally or alternatively, processing the test data alternatively or additionally may include zero span processing, Fast Fourier Transform (FFT) processing, data compression, etc.
The data acquisition unit 24 further includes a power regulation and management section 100. The power regulation and management section 100 can either receive power from one or more batteries, or may receive standard “mains” power from the associated power equipment, facility, etc. Additionally, the power section can be associated with a power source that can “harvest” parasitic power such as power derived from stray magnetic fields, temperature differentials, light, vibration, etc. The power regulation and management section 100 is configured to regulate the power supplied to the various components of the data acquisition unit 24. In some embodiments, the power regulation and management section 100 can also be configured to provide low power modes by shutting down sections of the system when not in use, and to place the system in sleep mode. This may provide energy savings, which is quite beneficial when the system is battery powered. The power regulation and management section 100 may also be configured to initiate a “wake up” event or otherwise wake the system from sleep mode using the real time clock signal so that the data acquisition unit 24 can perform the scheduled test data acquisitions. In some embodiments, these functions of the power section 100 can be incorporated into the real time clock 54.
In accordance with several embodiment of the present disclosure, the processor 44 may also provide for phase reference storage of the test data. In one embodiment shown in
In another embodiment, the system provides for the synchronization of storage of the acquired signals to the frequency of the power transmitted over the power cables 14. To that end, embodiments of the data acquisition unit 24 as, for example, shown in
In another embodiment shown in
In one embodiment, the network interface 94 is configured to transmit test data wirelessly to a remote storage device positioned at a remote location for subsequent retrieval and analysis via instructions from the processor 44. In that regard, the network interface 94 may be configured to communicate using one or more wireless communication protocols. For example, the network interface 94 may include communication circuitry that permits wireless data transfer over one or more of the IEEE 802.11 and IEEE 802.16 networks, cellular networks, satellite networks, RF networks over the ISM band, etc. It should be understood that the network interface 94 may comprise other components, including transmitter or transmitter/receiver circuitry for performing communications using the above-identified protocols. By way of example only, these components may include but are not limited to a cellular radio or modem, satellite communication interface, RF communication interface, etc.
One method of installing a data acquisition system 10 in a power system will now be described. The power system, such as power system 12 shown in
Embodiments of the present disclosure provide many advantages, some of which will now be described. For example, since the data acquisition unit can be battery powered, the data acquisition unit may be installed in remote locations absent from any on-site analysts that can analyze the recorded data. And since the data acquisition unit can store the test data on removable memory, such a Flash memory, personnel who are not skilled in signal analysis can periodically retrieve the removable memory and replace the removed memory with a blank removable memory device. In this scenario, the personnel can then send the test data electronically via wireless or wired networks or physically through the mail to specialized analysts for data analysis and the like.
The data acquisition unit is also beneficial when installed at a plant, substation, industrial facility, etc., because such an installation site need not have a trained analyst on site. Rather, they can retrieve the removable storage media periodically and send the test data stored thereon to a remote testing facility for analysis.
The principles, representative embodiments, and modes of operation of the present disclosure have been described in the foregoing description. However, aspects of the present disclosure which are intended to be protected are not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. It will be appreciated that variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present disclosure. Accordingly, it is expressly intended that all such variations, changes, and equivalents fall within the spirit and scope of the present disclosure.
This application claims the benefit of U.S. Provisional Application No. 61/481,071, filed. Apr. 29, 2011, which is expressly incorporated herein by reference in its entirety.
Number | Date | Country | |
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61481071 | Apr 2011 | US |