Applicants claim priority of French Patent Application, Ser. No. 0410243, filed Sep. 28, 2004; and the present invention is related to pending U.S. patent application of Pascal Leymarie et al., Ser. No. 11/230,831, filed Sep. 20, 2005, entitled “FASTENER FOR AN IN-TANK FUEL DELIVERY ASSEMBLY”, assigned to the assignee hereof and incorporated herein by reference.
This invention relates generally to fuel delivery systems for vehicles and, more particularly, to a fuel delivery assembly disposed in a vehicle fuel tank and including an accessory such as an emissions canister.
For quite some time, fuel delivery systems for vehicles have typically included a fuel delivery assembly mounted within and received through an access opening in an upper wall of a fuel tank of a vehicle. A typical fuel delivery assembly may include a fuel pump module for delivering fuel from the fuel tank to the engine, a mounting flange for mounting to the upper wall of the fuel tank within the access opening, and a reservoir housing connected to the mounting flange. The reservoir housing may be of generally cylindrical shape, contains a predetermined volume of fuel therein regardless of normal changes in inclination of the vehicle, and houses an electric fuel pump therein with an intake port in communication with the interior of the reservoir housing. The fuel pump module is mounted to and within the fuel tank so that the bottom of the reservoir housing rests on the bottom of the fuel tank either directly or via supporting feet. The mounting flange may include various conduits that extend from the engine, through the mounting flange, and terminate in connections to various components of the fuel delivery assembly. The fuel pump module may also include a fuel level sender mounted to the reservoir housing and having a float and variable resistor to sense the level of fuel in the fuel tank.
More recently, fuel delivery assemblies may also include various accessories, such as a carbon canister for reducing evaporative emissions from a fuel tank. The carbon canister functions to limit emissions of fuel vapors from the fuel tank into the atmosphere. The carbon canister includes a housing containing activated carbon therein to trap fuel vapors therein and store the fuel vapors for subsequent release and combustion in the engine. The typical carbon canister is of generally cylindrical shape and may be carried by the mounting flange. The carbon canister includes conduits, which are connected between the canister housing to nipples on the mounting flange. Because fuel delivery assemblies with carbon canisters are often of relatively wider, longer, or of otherwise larger dimensions than typical fuel pump modules, it is usually necessary to enlarge the access opening of the fuel tank to accommodate installation of such fuel delivery assemblies therein.
Unfortunately, however, it is not always practical to adapt these fuel delivery assemblies for use with the larger access openings of existing fuel tank designs. More specifically, it is often unworkable to use existing designs of fuel delivery assemblies and fuel tanks because the access openings and height of existing fuel tanks are too small to accommodate these larger fuel delivery assemblies into canisters.
As disclosed in French patent application FR 2771972, a reservoir device for a fuel tank includes two reservoir housings; a “main” housing and an “auxiliary” housing connected together by linking means formed from plastic brackets. The two reservoir housings are ultimately positioned inside the fuel tank so that their respective bottoms are in contact with the bottom of the fuel tank. To this end, the auxiliary reservoir housing is first inserted via the access opening in the fuel tank by twisting the plastic brackets connecting the two reservoir housings, so that the plane of the bottom of the main reservoir housing and the plane of the bottom of the auxiliary reservoir housing form a mutual angle, the top of which is inclined toward the upper part of the fuel tank. When the auxiliary reservoir housing touches the bottom of the fuel tank at its lateral extremity opposite the main reservoir housing, the main reservoir housing is then partially engaged in the access opening of the fuel tank. Because the height of the auxiliary reservoir housing is relatively smaller than the height of the fuel tank, it is possible to then pivot the assembly, so as to maneuver the two reservoir housings into the desired position inside the fuel tank. Finally, pressure is exerted on the main reservoir housing, along the axis defined by the access opening, to untwist the plastic brackets in order to return them to their original position, and thus to place the two reservoir housings, side by side, on the bottom of the fuel tank.
But that solution is not practical when the length of the accessory inserted in the fuel tank is equal to or greater than the height of the fuel tank adjacent its access opening. In such a case, the accessory would become trapped when inserted and the entire fuel delivery assembly could not be disposed within the tank.
A fuel delivery assembly includes a fuel pump module having a mounting flange, a reservoir housing carried by the mounting flange, and an emissions canister pivotally mounted to the reservoir housing of the fuel pump module. The emissions canister is pivoted relative to the reservoir housing when the assembly is inserted through an access opening of a fuel tank and assembled thereto. Preferably, the assembly is ultimately positioned within the fuel tank so that respective bearing surfaces of the fuel pump module and emissions canister are in substantially the same plane against the bottom of the fuel tank, and preferably a longitudinal axis of the emissions canister is approximately perpendicular to a longitudinal axis of the fuel pump module.
According to a preferred aspect of the assembly, the fuel pump module is connected to the emissions canister by a hinge device that includes cooperating pivoting elements, which are pivotable about a pivot axis, wherein one of the pivoting elements is attached to the reservoir housing of the fuel pump module and the other to the emissions canister. According to another preferred aspect, locking elements between the fuel pump module and the emissions canister limit the pivoting of the hinge to an angle not exceeding 180°.
At least some of the objects, features and advantages that may be achieved by at least certain embodiments of the invention include providing a fuel delivery assembly that has a pivotable emissions canister but is readily assembled into a fuel tank; allows for assembly of an accessory having an overall length about equal to or greater than the height of the fuel tank adjacent its access opening; requires a relatively small access opening and may be used with existing fuel tank access opening sizes; delivers fuel from a fuel tank and reduces or prevents in-tank fuel vapors escaping to the atmosphere; is of relatively simple design and economical manufacture and assembly, rugged, durable, reliable and in service has a long useful life.
Of course, other objects, features and advantages will be apparent in view of this disclosure to those skilled in the art. Various other fuel delivery assemblies embodying the invention may achieve more or less than the noted objects, features or advantages.
These and other objects, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiment and best mode, appended claims, and accompanying drawings in which:
Referring in more detail to the drawings,
Those of ordinary skill in the art will understand that, in the context of this present invention, the carbon canister 2 and the fuel pump module 1 can easily be connected together functionally by at least one, and preferably more appropriate flexible hoses, tubes or conduits 19 (as shown in
The fuel pump module 1 includes a base or mounting flange 11 that mounts against the fuel tank R at an access opening O thereof, and a reservoir housing 10 carried by the mounting flange 11 in any suitable manner, wherein the reservoir housing 10 is configured to rest against a bottom F of the fuel tank R. More specifically the reservoir housing 10 has feet or a bearing surface that rests against the fuel tank bottom F, wherein the bearing surface is preferably circular in shape and/or has support feet formed thereon. Regardless of its shape, the bearing surface of the reservoir housing 10 extends in a plane P1 preferably substantially perpendicular to a longitudinal axis X-X′ of the fuel pump module 1.
The carbon canister 2 is of generally cylindrical shape, and is located on the bottom F of the fuel tank R so that its longitudinal axis Y-Y′ is preferably substantially perpendicular to the longitudinal axis X-X′ of the fuel pump module 1 and preferably substantially parallel to the bottom F of the fuel tank R. The carbon canister 2 rests on the bottom F of the fuel tank R by means of a flat area bearing surface on its outer surface or by way of a support 20, of small thickness. The bearing surface of the carbon canister 2 extends along the bottom F of the fuel tank R in a plane P2 preferably substantially parallel to the longitudinal axis Y-Y′ of the carbon canister 2. When the fuel pump module 1 and the carbon canister 2 are positioned on the bottom F of the fuel tank R, their respective bearing surfaces are preferably substantially in the same plane. In other words, planes P1 and P2 are preferably coincident.
As shown in
Referring to
The pivoting element 32 may be integrally or separately attached to the emissions canister 2, and includes two parallel plates or sides 320, 320′, each of which has an oblong notch 321, 321′ open at the top thereof. The two sides 320, 320′ are connected together by a wing or web 324 which is perpendicular to the sides 320, 320′. The notches 321, 321′ are intended to receive the lugs 311, 311′ of the other pivoting element 31. Preferably, the bottom of each notch 321, 321′ has a rounded part 322, 322′ intended to receive the lugs 311, 311′ of the pivoting element 31, and one of the edges of each notch 321, 321′ is slightly inclined outwards and upwards, so as to form a projection 323, 323′. In the notches 321, 321′, the projections 323, 323′ define a reduced width portion that is smaller than the diameter of the rounded part 322, 322′ and the pins or lugs 311, 311′. Such an arrangement is used to retain the lugs 311, 311′ inside the notches 321, 321′ by a detent or snap-fit effect. The two elements 31, 32 of the hinge device 3 and, thus, the fuel pump module 1 and/or carbon canister 2, can thereby pivot about the pivot axis Z-Z′.
Referring to
As shown in
As best shown in
The locking tab 42 may be integrally formed with the ring 50 of the support 5 such as by molding it with the strip of material 57 to extend under the hinge element 31. The locking tab 42 includes a horizontal portion 421 extending from the strip 57 perpendicular to axis X-X′, a generally vertical portion 422 which is inclined downward and outward, and an end portion 423 generally parallel to horizontal portion 421. A rear face of the vertical portion 422 is oriented downward and constitutes a contact surface 424 that is arranged for engagement with the locking bracket contact surface 413.
When the fuel pump module 1 and the carbon canister 2 are positioned at the bottom of the fuel tank R, in the installed position illustrated in
The lengths of the pivoting elements 31 and 32 of the hinge device 3 are such that the pivoting axis Z-Z′ is sufficiently spaced apart from the side wall of the reservoir housing 10 and from the proximal wall 21 of the carbon canister 2, to allow sufficient pivoting of the carbon canister 2 relative to the fuel pump module 1, for inserting them into the fuel tank R without hindrance.
As shown in
This movement is continued, as illustrated in
Referring to
Finally, referring to
According to other implementations not shown in the figures, the locking elements 4 could be omitted and the hinge device 3 could be designed to directly incorporate means to limit its pivoting action to a maximum angle of about 180°. Furthermore, the locking bracket 41 could instead be attached to the fuel pump module 1 and the locking tab 42 could instead be attached to the carbon canister 2.
As used in this specification and claims, the terms “for example,” “for instance,” and “such as,” and the verbs “comprising,” “having,” “including,” and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that that the listing is not to be considered as excluding other, additional components, elements, or items. Moreover, directional words such as top, bottom, upper, lower, radial, circumferential, axial, lateral, longitudinal, vertical, horizontal, and the like are employed by way of description and not limitation. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation. When introducing elements of the present invention or the embodiments thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements.
It is to be understood that the invention is not limited to the particular exemplary embodiments disclosed herein, but rather is defined by the claims below. In other words, the statements contained in the foregoing description relate to particular exemplary embodiments and are not to be construed as limitations on the scope of the invention as claimed below or on the definition of terms used in the claims, except where a term or phrase is expressly defined above.
Although the present invention has been disclosed in conjunction with a presently preferred exemplary embodiment, many others are possible and it is not intended herein to mention all of the possible equivalent forms and ramifications of the present invention. Other modifications, variations, forms, ramifications, substitutions, and/or equivalents will become apparent or readily suggest themselves to persons of ordinary skill in the art in view of the foregoing description. In other words, the teachings of the present invention encompass many reasonable substitutions or equivalents of limitations recited in the following claims. As just one example, the disclosed structure, materials, sizes, shapes, and the like could be readily modified or substituted with other similar structure, materials, sizes, shapes, and the like. Indeed, the present invention is intended to embrace all such forms, ramifications, modifications, variations, substitutions, and/or equivalents as fall within the spirit and broad scope of the following claims.
Number | Date | Country | Kind |
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04 10243 | Sep 2004 | FR | national |
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Number | Date | Country | |
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20060065247 A1 | Mar 2006 | US |