The present invention generally relates to chillers for potable water dispensers. More specifically, the present invention relates to in-wall chillers for potable water dispensers having a size and shape conducive for select installation within the frame of a standard size wall.
In-wall compressor-based chillers for making cold drinking water are generally known in the art of the drinking water industry. In this respect, a “remote chiller” is one type of compressor-based standalone refrigeration device that includes an internal compressor for cooling water before being delivered to a potable water dispenser, such as a drinking fountain. Such a remote chiller may be used to cool water “instantaneously” as the water flows from a supply line to a drinking fountain. The remote chiller may couple to a drinking fountain or the like by an insulated tube, to ensure cooled water generated by the remote chiller is dispensed from the potable water dispenser at a desired and consistent temperature. Accordingly, the compressor-based remote chiller may be installed in close proximity to the drinking fountain (e.g., underneath or within 12 feet) to minimize the distance the cooled water must travel before being dispensed by the potable water drinking fountain.
There are a wide variety of compressor-based remote chillers known in the art and made by a number of manufacturers. The problem is that all known compressor-based remote chillers known on the market today are relatively significantly larger than the frame of a standard size wall and certainly do not fit therein. Thus, in most compressor-based remote chiller installations, a frame of a standard size wall is unable to accommodate the compressor-based remote chiller therein because the housing itself is at least 12 inches wide, which is nearly three times wider than the width of the studs in a standard size wall frame.
This problem is illustrated in more detail in
But, as shown in
The in-wall compressor-based remote chiller 20 couples to the vertical internal pipe 18 such as by way of an insulated feed tube 30 extending through the inner wall 16, to provide cooled potable drinking water to the fountain 10. Here, the in-wall compressor-based remote chiller 20 may be positioned near or “underneath” the drinking fountain 10, but the in-wall compressor-based remote chiller 20 still requires a separate room or otherwise needs enough space (i.e., more than just the depth of the gap 14) behind the drinking fountain 10 for installation. Close installation proximity of the in-wall compressor-based remote chiller 20 is paramount in quickly delivering a supply of water to the drinking fountain 10 at a desired and consistent temperature. This configuration is obviously undesirable as the location of the in-wall compressor-based remote chiller 20 wastes potentially valuable space inside the building that could be put to other use (e.g., used for office space or the like). Consequently, use of such an in-wall compressor-based remote chiller 20 may undesirably add to the complexity of building designs as special accessible compartments or rooms must be built to accommodate the equipment. Additionally, such known compressor-based remote chillers 20 also increase the difficulty in retrofitting a remote chiller into an existing standard wall as there may not be enough room behind the wall for accommodating such a large unit. Requiring construction of a special wall or empty space behind the wall for installation only adds to the installation cost and complexity.
There exists, therefore, a significant need in the art for an in-wall chiller that utilizes chilling technology (e.g., thermoelectric or miniaturized-compression chilling technology) deployed in a relatively low-profile configuration so the chiller has an overall dimension allowing the in-wall chiller to be installed within a standard wall stud bay (e.g., 14.5 inches wide by either 3.5 inches or 5.5 inches deep). The present invention fulfills these needs and provides further related advantages.
In one embodiment as disclosed herein, an in-wall chiller may include a housing having a height, a width, and a depth, with at least the width and the depth being of a size and shape for select slide-in reception within a standard building frame. An inlet in the housing may be configured to couple with a water supply so the in-wall chiller may receive a constant (e.g., pressured) water supply. At least one cooling module may be disposed within the housing and fluidly coupled therein to receive water from the water supply at a first temperature. The at least one cooling module may then selectively decrease the temperature of water from the water supply from a first temperature to a second temperature relatively lower than the first temperature. An outlet in the housing may selectively dispense water at approximately the second temperature from the in-wall chiller for consumption, such as by way of one or more drinking fountains coupled thereto. A central shaft within the housing may drain water through an interior of the housing and the standard building frame to a drain, such as unconsumed water dispensed from the drinking fountain.
More specifically, the at least one cooling module may include a thermoelectric chiller or a miniaturized-compressor chiller having a size and shape relatively smaller than the height, the width, and the depth of the housing. Here, the depth of the housing may be less than approximately 3.5 to 5.5 inches and the width of the housing may be less than approximately 16 to 24 inches. The housing, the inlet, the at least one cooling module, and the outlet may collectively form a standalone retrofit in-wall chiller installable within the standard building frame without relocation of a vertical mounting stud and/or a horizontal mounting stud. In the event the width or the length of the in-wall chiller is less than that of the standard building frame, one or more spacers may selectively couple between an exterior vertical sidewall of the housing and the vertical mounting stud of the standard building frame and/or between an exterior horizontal sidewall of the housing and the horizontal mounting stud of the standard building frame, for flush mounting the in-wall chiller within the standard building frame.
In another aspect of this embodiment, the at least one cooling module may include multiple cooling modules positioned inline or parallel with one another. More specifically, each of the at least one cooling modules may include a preassembled cooling module that may have a cooling plate, a Peltier chip, and a heat sink having a cooling fan. Here, the Peltier chip may selectively receive direct current for flow therethrough to transfer heat from water at the first temperature adjacent the cooling plate to a side adjacent the heat sink and the cooling fan, thereby cooling water from the first temperature to the second temperature. The cooling fan within the housing may be positioned adjacent a vent in a closure panel of the housing for discharging heat therefrom.
In another aspect of these embodiments, the in-wall chiller may include a storage tank disposed within the housing and fluidly coupled with water at the first temperature and/or with water at the second temperature. A recirculation pump may also be disposed within the housing and fluidly coupled with the storage tank and the at least one chilling module. The recirculation pump may be generally designed to circulate water at a relatively low flow rate between the storage tank and the at least one cooling module to maintain a desired water temperature therein. In this respect, a controller operationally coupled with the recirculation pump and the at least one cooling module may regulate the speed of the recirculation pump and the electrical energy delivered to the at least one cooling module based on real-time water temperature measurements taken by a temperature sensor and relayed to the controller, for maintaining water within the in-wall chiller at the desired temperature.
In another embodiment, an in-wall chiller as disclosed herein may include a housing having a height, a width less than approximately 16 to 24 inches, and a depth less than approximately 3.5 to 5.5 inches. Here, at least the width and the depth may be of a size and shape for slide-in reception of the in-wall chiller within a standard building frame. The housing may further include an inlet configured to receive water from a water supply. Multiple cooling modules (e.g., thermoelectric chillers and/or miniaturized-compressor chillers) within the housing may fluidly coupled inline or parallel with one another and selectively decrease the temperature of water within the in-wall chiller from a first temperature to a second temperature relatively lower than the first temperature. The multiple cooling modules may have a size and shape relatively smaller than the height, the width, and the depth of the housing to collectively fit within the housing simultaneously. A storage tank may be disposed within the housing and fluidly couple with water at the first temperature and/or with water at the second temperature. The storage tank may be an insulated storage tank for maintaining water within the in-wall chiller substantially at a desired temperature. An outlet in the housing may then selectively dispense water from the in-wall chiller at approximately the second temperature, such as by way of one or more drinking fountains.
Each of the multiple cooling modules may include a cooling plate, a Peltier chip, and a heat sink having a cooling fan. The Peltier chip may selectively receive direct current for flow therethrough to transfer heat from water at the first temperature adjacent the cooling plate to the heat sink and the cooling fan. This cools the water from the first temperature to the second temperature while allowing the cooling fan within the housing to discharge heat therefrom by way of a vent in a closure panel adjacent thereto.
In one embodiment, the housing, the inlet, the multiple cooling modules, and the outlet may include a standalone retrofit in-wall chiller installable within the standard building frame without relocation of a vertical mounting stud and/or a horizontal mounting stud. Moreover, the housing may include a central shaft for draining water through an interior of the housing to a drain, and effectively within the standard building frame when the in-wall chiller is installed.
The in-wall chiller may also include a controller within the housing that is operationally coupled with a recirculation pump and the multiple cooling modules. Here, the controller may regulate the speed of the recirculation pump and the electrical energy delivered to each of the multiple cooling modules. The recirculation pump may be disposed within the housing and fluidly coupled with the storage tank and at least one of the multiple chilling modules. The recirculation pump may circulate water at a relatively low flow rate from the storage tank through at least one of the multiple cooling modules. The controller may govern cooling by pumping water with the recirculation pump in parallel or inline with one or more of the multiple cooling modules to regulate cooling and energy efficiency in the event one or more of the multiple cooling modules fail. Moreover, the controller may receive real-time water temperature measurements from a temperature sensor also disposed within the housing. This way, the controller can maintain water within the in-wall chiller at a desired temperature. For example, the in-wall chiller may increase the amount of electrical energy delivered to the multiple cooling modules to increase the rate of cooling in the event the water temperature therein is too warm. The controller may also increase the speed of recirculation with the pump to increase the rate of cooling, and vice versa.
In another embodiment as disclosed herein, a standalone retrofit in-wall chiller may be installable within a standard building frame without relocation of a vertical mounting stud or a horizontal mounting stud. Such an in-wall chiller may include a housing having a height, a width, and a depth, with at least the width (e.g., less than approximately 16 to 24 inches) and the depth (e.g., less than approximately 3.5 to 5.5 inches) being of a size and shape for slide-in reception within the standard building frame. An inlet in the housing may be configured to couple with a mains water supply to receive a quantity of water on-demand. A cooling module may be disposed within the housing and fluidly coupled therein to receive water from the mains water supply at a first temperature. The cooling module may then selectively decrease the temperature of the water from the mains water supply from a first temperature to a second temperature relatively lower than the first temperature. A recirculation pump disposed within the housing may recirculate water at a relatively low flow rate between a water tank and the cooling module. More specifically, a controller operationally coupled with the recirculation pump and the cooling module may regulate the speed of the recirculation pump and the electrical energy delivered to the cooling module for maintaining water within the in-wall chiller at a desired temperature. As such, cooled water may be dispensed out from the in-wall chiller by a dispense outlet in the housing, the dispensed water being at approximately the second temperature.
In another aspect of this embodiment, the in-wall chiller may include a temperature sensor coupled with the controller for relaying a real-time water temperature within the in-wall chiller to the controller. The cooling module may include a thermoelectric chiller or a miniaturized-compressor chiller having a size and shape relatively smaller than the height, the width, and the depth of the housing. Alternatively, the water tank may include an insulated storage tank having a size and shape to fit within the housing. Here, the storage tank may be fluidly coupled with water at the first temperature and/or with water at the second temperature.
The cooling module may include multiple cooling modules inline or parallel with one another. In one embodiment, each cooling module may include a cooling plate, a Peltier chip, and a heat sink having a cooling fan. Here, the Peltier chip may be configured to selectively receive direct current for flow therethrough to transfer heat from water at the first temperature adjacent the cooling plate to the heat sink and the cooling fan, thereby cooling water from the first temperature to the second temperature. The cooling fan within the housing may also be positioned adjacent a vent in a closure panel of the housing for discharging heat therefrom. Additionally, a central shaft within the housing may drain water from at least one drinking fountain that selectively receives water at approximately the second temperature from the in-wall chiller, through an interior of the housing and the standard building frame, to a drain.
Other features and advantages of the present invention will become apparent from the following more detailed description, when taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention.
The accompanying drawings illustrate the invention. In such drawings:
As shown in the exemplary drawings for purposes of illustration, one embodiment of an in-wall chiller for portable water dispensers is referenced with respect to numeral 42 in
In terms of installation, the in-wall chiller 42 may have the depth 50 sized to accommodate installation into a variety of standard wall frame sizes. For example, in one embodiment, the depth 50 may be approximately 6 inches or less to accommodate installation into a standard wall frame formed by 2-by-6 inch studs. In an alternative embodiment, the depth 50 may be approximately 4 inches or less to accommodate installation into a standard wall frame formed by 2-by-4 inch studs. In either case, the depth 50 of the in-wall chiller 42 should be of a size that is approximately equal to or less than the width of the studs forming the framed wall. This maximizes the size of the housing 44, while providing enough accommodation to install the housing 44 within the wall 54. Moreover, the width 48 may be of a size that permits mounting to adjacent studs of the frame 52. In one embodiment, a distance 56 (
Referring back to
In the embodiment shown with respect to
Each of the cooling modules 66 may be a preassembled unit that includes a chilling plate 68, at least one thermoelectric Peltier chip and a heat sink 70 with a cooling fan 72 positioned thereover. In operation, the cooling modules 66 operate by the Peltier effect, i.e., when direct current (“DC”) electricity flows through the Peltier chip, heat is transferred from one side to the other. In effect, the Peltier chip cools one side of the cooling module 66 adjacent the chilling plate 68 and near the water flow therein while heating the other side adjacent the heat sink 70. Heat from the heat sink 70 is drawn away from the thermoelectric cooling module 66 during operation by way of the cooling fan 72 to help maintain the “hot” side of the thermoelectric cooling module 66 at ambient temperature while the chilling plate 68 (i.e., the “cool” side of the Peltier chip) goes below ambient temperature to cool the underlying water therein. Each of the cooling fans 72 may be positioned toward the front of the housing 44 and adjacent a vent 74 (
While the embodiments disclosed herein utilize Peltier chips to cool water within the in-wall chiller 42, other types of coolers may be used in accordance with the embodiments disclosed herein. Although, in particular, the Peltier chips include some advantages over vapor-compression refrigeration because Peltier chips have no moving parts, no circulating liquid, relatively long life span, invulnerability to leaks, a particularly relatively small size, and a flexible shape.
The chilling power of the in-wall chiller 42 as disclosed herein may be relatively less than a traditional compressor-based chiller. In this respect, it may be desired to store water within the in-wall chiller 42 in an insulated storage tank 78, such as during non-use of the drinking fountain 10. In essence, the insulated storage tank 78 operates as a thermal energy storage reservoir. The addition of the insulated storage tank 78 allows the in-wall chiller 42 to slowly build up a reservoir of cold water over a relatively long time period, such as during the nighttime when the drinking fountain 10 is typically not in use. In one embodiment, the insulated storage tank 78 may include a large enough capacity to provide chilled water throughout the day, which may permit nighttime refilling.
A recirculation pump 80 may cycle water from the insulated storage tank 78 through the cooling modules 66 at a relatively low flow rate and at select intervals to maintain the desired water temperature within the insulated storage tank 78. For example, as shown best in
Of course, the in-wall chiller 42 may include any number of cooling modules 66, recirculation pumps 80, and/or insulated flexible tubes 82. For example, for larger installations and/or for installations that utilize multiple of the drinking fountains 10 (e.g., as shown in
A temperature sensor 84 may be coupled to the insulated storage tank 78 to monitor the water temperature therein by way of real-time temperature measurements. Information from the temperature sensor 84 may be relayed to a controller 86. In this respect, the controller 86 may operate the pump 80 and/or one or more of the cooling modules 66 based on the temperature reading provided by the temperature sensor 84. For example, the controller 86 may regulate the speed of the pump 84 (including turning it “on” and/or “off” as needed), and may regulate the independent cooling rate of each of the cooling modules 66 (including turning one or more “on” and/or “off” as needed). For example, the controller 86 may decrease the cooling rate by decreasing the amount of energy delivered (e.g., DC) in real-time. Alternative or in addition to, the controller 86 may turn one or more of the cooling modules 66 “off” and/or “on” to regulate the cooling rate of water re-circulated therein. Of course, the controller 86, each of the cooling modules 66, 66′ 66″, the pump 80, and the temperature sensor 84 may receive energy from a power supply 88 coupled thereto.
In an alternative embodiment, instead of having the separate recirculation pump 80, each of the cooling modules 66 may include an integrated recirculation pump 80. This would allow each of the cooling modules 66 to be plumbed in parallel (as opposed to in series as shown in
In another alternative, as shown with respect to
Although several embodiments have been described in detail for purposes of illustration, various modifications may be made without departing from the scope and spirit of the invention. Accordingly, the invention is not to be limited, except as by the appended claims.
Number | Date | Country | |
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62321584 | Apr 2016 | US |