Claims
- 1. A sidewall composition comprising:
100 phr rubber; 30 to 350 phr of a magnetic particulate having a coercivity value of at least 30 KA/m; 0.5 to 30 of an organoxysilylsulfane; wherein the ratio of the magnetic particulate to the organoxysilylsulfane is 10:1 to 100:1, and an effective amount of a curing agent to cure the rubber; wherein the sidewall composition is magnetizable to a magnetic field strength of at least 0.01 Gauss, as measured at a distance of 8 mm for a 1 mm thick layer.
- 2. The sidewall composition of claim 1, wherein the sidewall composition has either: a fatigue to failure at 101% extension of 142 cycles or greater; or a pierced DeMattia resistance of 12 KC/mm or greater; or both.
- 3. The sidewall composition of claim 1, further comprising:
from 1 to 100 phr carbon black; wherein the magnetic particulate is a ferrite and the organoxysilylsulfane has the following structure:
5wherein: R1 is and ethoxy, methoxy, or hydroxy group; R2 is H ethoxy, methoxy, or hydroxy group; R3 is H ethoxy, methoxy, or hydroxy group; R4 is an alkyl group having at least one carbon atoms; R5 is an alkyl group having at least one carbon atoms; R6 is H, ethoxy, methoxy, or hydroxy group; R7 is H, ethoxy, methoxy, or hydroxy group; R8 is H, ethoxy, methoxy, or hydroxy group; n is a number from 1 to 20.
- 4. The sidewall composition of claim 3, wherein R1 to R8 are ethoxy groups.
- 5. The sidewall composition of claim 3, the organoxysilylsulfane comprises triethoxy silyl propyl tetrasulfane and the magnetic particulate is strontium ferrite.
- 6. The sidewall composition of claim 3, wherein the organoxysilylsulfane comprises triethoxy silyl propyl disulfane and the magnetic particulate is strontium ferrite.
- 7. The sidewall composition of claim 3, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 0 to 30% emulsion styrene butadiene rubber and the magnetic field strength is at least 0.5 Gauss.
- 8. A sidewall composition comprising:
100 phr rubber; from 40 to 300 phr of a magnetic particulate having a coercivity value of at least 70 KA/m; an effective amount of curing agents to cure the rubber; from 15 to 70 phr carbon black; from 1 to 20 phr of an organoxysilylsulfane having the following structure:
6wherein: R1 is and ethoxy, methoxy, or hydroxy group; R2 is H ethoxy, methoxy, or hydroxy group; R3 is H ethoxy, methoxy, or hydroxy group; R4 is an alkyl group having from 1 to 40 carbon atoms; R5 is an alkyl group having from 1 to 40 carbon atoms; R6 is H, ethoxy, methoxy, or hydroxy group; R7 is H, ethoxy, methoxy, or hydroxy group; R8 is H, ethoxy, methoxy, or hydroxy group; and n is a number from 1 to 20; wherein the ratio of the magnetic particulate to the organoxysilylsulfane is 25:1 to 75:1,
wherein the sidewall composition is magnetizable to a magnetic field strength of at least 0.01 Gauss, as measured at a distance of 8 mm for a 1 mm thick layer.
- 9. The sidewall composition of claim 8, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to 30% emulsion styrene butadiene rubber; the magnetic particulate is strontium ferrite, and the organoxysilylsulfane comprises triethoxy silyl propyl tetrasulfane.
- 10. The sidewall composition of claim 8, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to 30% emulsion styrene butadiene rubber; the magnetic particulate is strontium ferrite and organoxysilylsulfane comprises triethoxy silyl propyl disulfane.
- 11. The sidewall composition of claim 10, wherein the sidewall composition has either: a fatigue to failure at 101% extension of 200 cycles or greater; or a pierced DeMattia resistance of 15 KC/mm or greater; or both.
- 12. The sidewall composition of claim 10, wherein the sidewall composition has either: a fatigue to failure at 101% extension of 266 cycles or greater; or a pierced DeMattia resistance of 29 KC/mm or greater; or both.
- 13. A sidewall composition comprising:
100 phr rubber; from 50 to 250 phr of a ferrite magnetic particulate having a coercivity value of at least 100 KA/m; from 2 to 10 phr of a triethoxysilylsulfane; wherein the ratio of the magnetic particulate to the organoxysilylsulfane is 45:1 to 55:1; an effective amount of curing agents to cure the rubber; from 25 to 60 phr carbon black; wherein the sidewall composition is magnetizable to a magnetic field strength of at least 0.01 Gauss, as measured at a distance of 8 mm for a 1 mm thick layer.
- 14. The sidewall composition of claim 13, further comprising:
from 0.1 to 40 phr processing oil; from 0.1 to 12 phr stearic acid; from 0.1 to 16 phr zinc oxide; from 0.1 to 16 phr tackifying resin; from 0.1 to 20 phr antidegradants; from 0.1 to 16 phr microcrystalline paraffin wax; and from 0.1 to 8 phr cure accelerator; wherein: the magnetic particulate is strontium ferrite.
- 15. The sidewall composition of claim 13, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to-30% emulsion styrene butadiene rubber; and the organoxysilylsulfane comprises triethoxy silyl propyl tetrasulfane.
- 16. The sidewall composition of claim 13, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to 30% emulsion styrene butadiene rubber; and organoxysilylsulfane comprises triethoxy silyl propyl disulfane.
- 17. A tire, comprising:
a tread, a shoulder, attached to the tread; a sidewall attached to the shoulder;
wherein the sidewall has a magnetic field strength of preferably at least 0.01 Gauss, as measured at a distance of 8 mm for a 1 mm thick layer, and said sidewall is comprised of: 100 phr cured rubber; from 30 to 350 phr of a magnetic particulate having a coercivity value of at least 50 KA/m; 0.5 to 30 phr of an organoxysilylsulfane; wherein the ratio of the magnetic particulate to the organoxysilylsulfane is 10:1 to 100:1.
- 18. The tire of claim 17, wherein the sidewall composition has either: a fatigue to failure at 101% extension of 142 cycles or greater; or a pierced DeMattia resistance of 12 KC/mm or greater; or both.
- 19. The tire of claim 17, wherein: the sidewall composition further comprises:
from 10 to 100 phr carbon black; the magnetic particulate is a ferrite and the organoxysilylsulfane has the following structure:
7wherein: R1 is and ethoxy, methoxy, or hydroxy group; R2 is H ethoxy, methoxy, or hydroxy group; R3 is H ethoxy, methoxy, or hydroxy group; R4 is an alkyl group having at least one carbon atoms; R5 is an alkyl group having at least one carbon atoms; R6 is H, ethoxy, methoxy, or hydroxy group; R7 is H, ethoxy, methoxy, or hydroxy group; R8 is H, ethoxy, methoxy, or hydroxy group; and n is a number from 1 to 20.
- 20. The tire of claim 19, wherein R1 to R8 are ethoxy groups.
- 21. The tire of claim 19, wherein the organoxysilylsulfane comprises triethoxy silyl propyl tetrasulfane and the magnetic particulate is strontium ferrite.
- 22. The tire of claim 19, wherein the organoxysilylsulfane comprises triethoxy silyl propyl disulfane and the magnetic particulate is strontium ferrite.
- 23. The tire of claim 19, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to 30% emulsion styrene butadiene rubber and the magnetic field strength is at least 0.5 Gauss.
- 24. A tire comprising:
a tread, a shoulder, attached to the tread; a sidewall attached to the shoulder;
wherein the sidewall has a magnetic field strength of at least 0.01 Gauss, as measured at a distance of 8 mm for a 1 mm thick layer; said sidewall is comprised of: 100 phr cured rubber; 40 to 300 phr of a magnetic particulate having a coercivity value of at least 70 KA/m; from 15 to 70 phr carbon black; 1 to 20 phr of an organoxysilylsulfane having the following structure:
8wherein: R1 is and ethoxy, methoxy, or hydroxy group; R2 is H ethoxy, methoxy, or hydroxy group; R3 is H ethoxy, methoxy, or hydroxy group; R4 is an alkyl group having from 1 to 40, carbon atoms; R5 is an alkyl group having from 1 to 40, carbon atoms; R6 is H, ethoxy, methoxy, or hydroxy group; R7 is H, ethoxy, methoxy, or hydroxy group; R8 is H, ethoxy, methoxy, or hydroxy group; and n is a number from 1 to 8;
wherein the ratio of the magnetic particulate to the organoxysilylsulfane is 25:1 to 75:1.
- 25. The tire of claim 24, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to 30% emulsion styrene butadiene rubber; the magnetic particulate is strontium ferrite, and the organoxysilylsulfane comprises triethoxy silyl propyl tetrasulfane.
- 26. The tire of claim 24, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to 30% emulsion styrene butadiene rubber; the magnetic particulate is strontium ferrite and organoxysilylsulfane comprises triethoxy silyl propyl disulfane.
- 27. A tire comprising:
a tread, a shoulder, attached to the tread; a sidewall attached to the shoulder;
wherein the sidewall has a magnetic field strength of at least 0.01 Gauss, as measured at a distance of 8 mm for a 1 mm thick layer; and said sidewalls are comprised of: 100 phr cured rubber; 50 to 250 phr of a ferrite magnetic particulate having a coercivity value of at least 100 KA/m; 2 to 10 phr of a triethoxysilylsulfane, wherein the ratio of the magnetic particulate to the organoxysilylsulfane is 45:1 to 55:1; 25 to 60 phr carbon black.
- 28. The tire of claim 27, further comprising:
from 0.1 to 40 phr processing oil; from 0.1 to 12 phr stearic acid; from 0.1 to 16 phr zinc oxide; from 0.1 to 16 phr tackifying resin; from 0.1 to 20 phr antidegradants; from 0.1 to 16 phr microcrystalline paraffin wax; and from 0.1 to 8 phr cure accelerator; wherein: the magnetic particulate is strontium ferrite and the sidewall composition has either: a fatigue to failure at 101% extension of 142 cycles or greater; or a pierced DeMattia resistance of 12 KC/mm or greater; or both.
- 29. The tire of claim 27, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to 30% emulsion styrene butadiene rubber; and the organoxysilylsulfane comprises triethoxy silyl propyl tetrasulfane.
- 30. The tire of claim 27, wherein the rubber is comprised of 20 to 70 phr natural rubber, 20 to 70 phr butadiene rubber, 1 to 30% emulsion styrene butadiene rubber; and organoxysilylsulfane comprises triethoxy silyl propyl disulfane.
- 31. A method for preparing a sidewall composition comprising the following steps:
a. providing 100 parts rubber and from 30 to 350 phr magnetic particulate and from 0.5 to 30 phr organoxysilylsulfane wherein the ratio of the magnetic particulate to the organoxysilylsulfane is 10:1 to 100:1; b. combining the rubber with 15% to 50% of the magnetic particulate to form a first mixture; c. combining the first mixture with 25% to 75% of the organoxysilylsulfane and 15% to 50% of the magnetic particulate to form a second mixture; d. combining the remaining 25% to 75% of the magnetic particulate, and 25% to 75% of the organoxysilylsulfane, with the second mixture to form a third mixture; and e. adding curing agents to the third mixture in an amount effective to cure the rubber.
- 32. The method of claim 31, further comprising the step of adding tackifying resin, antidegradants, carbon black, to the first mixture;
adding microcrystalline wax, stearic acid, to the second mixture; adding processing oil to the mixture after adding the microcrystalline wax, and stearic acid.
- 33. The method of claim 31, wherein 20% to 30% of the magnetic particulate is added to form the first mixture,
wherein 45% to 550 of the organoxysilylsulfane and 20% to 30% of the magnetic particulate are added to form the second mixture; wherein 45% to 55%, of the magnetic particulate, and 45% to 55%, of the organoxysilylsulfane, are added to form the third mixture.
- 34. The method of claim 33, wherein the organooxysilysulfane comprises triethoxy silyl propyl tetrasulfane and the magnetic particulate is a ferrite magnetic particulate.
- 35. The method of claim 33, wherein the organooxysilysulfane comprises triethoxy silyl propyl disulfane and the magnetic particulate is a ferrite magnetic particulate.
- 36. A method for preparing a sidewall composition comprising the following steps:
a. providing 100 parts rubber and 30 to 350 phr magnetic particulate and from 0.5 to 30 phr organoxysilylsulfane; wherein the ratio of the magnetic particulate to the organoxysilylsulfane is 10:1 to 100:1; b. combining the rubber with 50% to 100% of the organoxysilylsulfane and 25% to 75% of the magnetic particulate to the rubber to form a first mixture; c. combining 25% to 75%, of the magnetic particulate, and 0 to 50% of the organoxysilylsulfane, with the first mixture to form a second mixture; and d. adding curing agents to the third mixture in an amount effective to cure the rubber.
- 37. The method of claim 36, further comprising the steps of adding:
from 0.1 to 8 phr stearic acid; from 0.1 to 10 phr zinc oxide; from 0.1 to 10 phr tackifying resin; from 0.1 to 14 phr antidegradants; from 0.1 to 10 phr microcrystalline paraffin wax; and from 0.1 to 100 phr carbon black, to the first mixture; then adding a from 0.1 to 24 phr processing oil.
- 38. The method of claim 36, wherein
90% to 100% of the organoxysilylsulfane and 45% to 55% of the magnetic particulate are added to form the first mixture; and 45% to 55% of the magnetic particulate, and 0 to 10% of the organoxysilylsulfane, are added to form the second mixture.
- 39. The method of claim 38, wherein the magnetic particulate is a ferrite and the organoxysilylsulfane has the following structure:
9
- 40. The method of claim 39, wherein the organoxysilylsulfane comprises triethoxy silyl propyl tetrasulfane.
- 41. The method of claim 39, wherein the organoxysilylsulfane comprises triethoxy silyl propyl disulfane.
Parent Case Info
[0001] This application claims priority to U.S. provisional application Ser. No. 60/183,561, filed Feb. 18, 2000, entitled “Incorporating High Levels of Magnetic Particulate into the Rubber Matrix of Rubber Compounds”.
Reissues (1)
|
Number |
Date |
Country |
Parent |
60183561 |
Feb 2000 |
US |
Child |
09785801 |
Feb 2001 |
US |