1. Field of the Invention
The invention relates to hydrogen storage systems, more particularly to improving the adsorption of hydrogen in storage systems containing nanostructures.
2. Description of Related Art
Hydrogen storage is the key unsolved problem of producing fuel cells for hydrogen-powered automobiles or portable energy devices. In particular, storing hydrogen in large quantities safely and in a light container proved prohibitively difficult so far.
Several different techniques have been developed to tackle this problem. In some approaches hydrogen is stored in tanks under high pressure, for example, 300 atm. In other techniques hydrogen is liquefied at temperatures below 20 K with a helium-based cooling system. Both of these techniques pose problems for practical use in automobiles. For example, all of the hydrogen is available for catastrophic release in an accident, raising the risk of explosion or fire. Furthermore, in order to store enough hydrogen to match the range of present day automobiles, the container has to have a volume of at least 50 gallons. Also, both in the high-pressure technique and in the helium-cooled technique the required containers are heavy, and therefore inefficient for storage. Finally, both techniques consume a lot of energy for generating the high pressure or for liquefying the hydrogen.
Some other techniques adsorb hydrogen into solid materials. Several types of materials have been studied in this respect, including metal hydrides and glass microspheres. However, all the materials investigated so far have low hydrogen storage capacity, making them non-competitive with gasoline.
Hydrogen can also be stored in carbon nanostructures, such as graphite or carbon nanofibers, according to the papers of A. Dillon et al. in Nature, vol. 386, p. 377 (1997), A. Chambers et al. in J. Phys. Chem. B vol. 102, p. 3378 (1998), and E. Poirier et al. in Int. J. of Hydrogen Energy, vol. 26, p. 831 (2001), and according to U.S. Pat. No. 5,663,951: “Storage of hydrogen in layered nanostructures,” by N. Rodrgiuez and R. Baker, and U.S. Pat. No. 4,960,450: “Selection and preparation of activated carbon for fuel gas storage,” by J. Schwarz et al.
Nanostructures can be defined as atomic structures that have a spatial extent of less than a few hundred nanometers in one, two, or all three dimensions. A class of nanostructures is formed by planar networks, sometimes referred to as layered compounds. Layered compounds are often formed by elements coupled with sp2 bonds. The origin of the sp2 bonds will be presented on the example of elements of the second row of the periodic table, including boron, carbon, and nitrogen.
Typically hydrogen adsorbs to nanostructures with physical interactions, an example of which is the van der Waals interaction. Such an adsorption is referred to as physisorption, in contrast to chemisorption, where the adsorbate forms a chemical bond with the surface. A detailed comparison between physisorption and chemisorption is provided in co-pending U.S. patent application, entitled: “Hydrogen Storage in Nanostructures with Physisorption,” by Keith Bradley, Philip G. Collins, Jean-Christophe P. Gabriel, Young-Kyun Kwon, Seung-Hoon Jhi, and George Giner.
Storing hydrogen in sp2 bonded nanostructures has the following advantages. Hydrogen, adsorbed to the nanostructures, desorbs slowly and thus it is not available for catastrophic release, for example, in an automobile accident. Furthermore, because of their large surface area, nanostructures are capable of bonding very large quantities of hydrogen, giving rise to a much higher weight % storage efficiency than the aforementioned high pressure and cooling techniques.
However, the referenced works have the following disadvantages. Typically they consider hydrogen storage at ambient temperatures, where the storage capacity falls far short of the theoretical value, making those works economically non-viable. Also, the works that consider storage at other temperatures reported insufficient storage efficiencies.
The desorption temperature, TD, depends on the pressure, as illustrated in
The desorption temperature of hydrogen in relation to many nanostructures is well below the ambient temperature of about 300 K. Since large amounts of hydrogen can be stored only at temperatures around or below TD, many adsorption based hydrogen storage systems have to be cooled to provide a competitive storage system.
The desorption temperature TD, determines the type of cooling necessary for the efficient operation of the storage system. Many cooling systems utilize liquid nitrogen or liquid helium as a coolant.
Cooling systems utilizing liquid nitrogen have several advantages over systems utilizing liquid helium. Liquid nitrogen is much cheaper per liter than liquid helium. Nitrogen becomes a liquid at 77 K, whereas helium becomes a liquid at 4.2 K. It requires much less energy to cool a system to a temperature of 77 K, than to a temperature of 4.2 K. It also requires a much simpler and therefore lighter cooling apparatus to maintain a temperature of about 77 K, than to maintain a temperature of about 4.2 K.
Therefore there is a need for hydrogen storage systems that contain sp2 bonded nanostructures, wherein the composition and structure of the nanostructure is selected to ensure high storage efficiency, and wherein the hydrogen adsorbs to the nanostructure with a binding energy large enough to permit operating the hydrogen storage system at technologically advantageous temperatures.
According to the invention, a nanostructured storage material is provided, capable of storing hydrogen. The nano structured storage material includes a network of light elements, wherein the light elements are selected from Be, B, C, N, O, F, Mg, P, S, and Cl. Light elements are utilized to improve the weight % storage efficiency of storage systems, and thus making them more competitive.
Theoretical considerations and experiments have shown that some networks, containing modified sp2 bonds, are capable of adsorbing more hydrogen than planar triangular lattices that are formed from one type of atoms, which are coupled by sp2 bonds. In embodiments of the invention the hydrogen adsorption to nanostructured storage material is improved by suitably modifying the sp2 bonds of a network to increase the binding energy of hydrogen.
The sp2 bonds of the nanostructured storage material can be modified by several methods. These methods include forming the nanostructured storage material from the above selected light elements; forming the nanostructured storage material with a shape other than a planar layer; and introducing defects into the nanostructured storage material.
Hydrogen has a higher binding energy to the nanostructured storage materials with modified sp2 bonds that correspond to embodiments of the invention. A higher binding energy causes a higher desorption temperature for hydrogen, making the nanostructured storage materials, corresponding to embodiments of the invention, economically competitive for storing hydrogen in transportation and other applications.
Methods for forming the nanostructured storage material with a chemical composition that modifies the sp2 bonds include using a chemical vapor deposition technique, where doping gases are included into the flow of the chemical vapor deposition synthesis. Other methods include hot-pressing light elements with graphite powder to form electrodes, and then using the electrode for performing an arc synthesis of the nanostructured storage material.
Methods for forming the nanostructured storage material with defects include removing light elements from the nanostructured storage material by irradiation with electrons, neutrons, ions, gamma rays, X-rays, and microwaves. The same irradiation techniques can be used to generate 5-7 defects as well.
In accordance with the invention, a nanostructured storage material 22 is presented for storing hydrogen. Nanostructured storage material 22 includes a network of light elements 24, selected from Be, B, C, N, O, F, Mg, P, S, and Cl. Light elements 24 are utilized to improve the weight % storage efficiency of nanostructured storage material 22, thus making it suitable for use in transportation and other industrial applications.
Previous works have described planar triangular lattices, formed from one type of atoms, coupled by sp2 bonds. In the present invention, the light elements of the network are coupled by modified sp2 bonds. Theoretical considerations and experiments have shown that some networks, containing modified sp2 bonds, are capable of adsorbing more hydrogen than planar triangular lattices that are formed from one type of atoms, which are coupled by sp2 bonds. Modifying the sp2 bonds can change the hybridization of the s and p electrons. Changing the hybridization of the s and p electrons modifies the electronic states. The binding of hydrogen molecules is sensitive to the character of the electronic states. Therefore, the binding energy of hydrogen can be controlled by modifying the sp2 bonds. In particular, in embodiments of the invention the binding energy of hydrogen is increased by suitably modifying the sp2 bonds. In these embodiments the hydrogen adsorption to nanostructured storage material 22 is also improved by modifying the sp2 bonds of the network. The improvement of hydrogen adsorption causes, for example, the increase of the desorption temperature TD, and the increase of the hydrogen storage capacity near TD.
The sp2 bonds of nanostructured storage material 22 can be modified by several methods. These methods include forming nanostructured storage material 22 from the above selected light elements 24; forming nanostructured storage material 22 with a shape other than a planar layer; and introducing defects into nanostructured storage material 22.
The binding energy EB determines the desorption temperature TD. For example, the graphene sheet binding energy EB(C,planar)=0.10 eV approximately corresponds to a TD(C,planar) of 60 K at a pressure of 1 atm. As the binding energy of the planar BN layers, EB(BN,planar), is about 30% higher than the binding energy of carbon layers, EB(C,planar), the desorption temperature TD(BN,planar) of BN layers is also enhanced from about 60 K to about 80 K in this embodiment.
Related embodiments include other nanostructured storage materials 22 with planar forms, for example, thin nanoplatelets, thick nanoplatelets, and intercalated nanoplatelets, with thicknesses from about 0.3 nm to about 100 nm, and lateral size from about 0.5 nm to about 500 nm.
All these nanostructured storage materials 22 can acquire higher bonding energies by having a binary chemical composition of the above light elements, instead of a monoatomic composition. In some embodiments binary compositions include BN, MgB2, Be3N2, BeB2, B2O, BeO, AlCl3, Al4C3, AlF3, Al2O3, Al2S3, Mg2Si, Mg3N2, Li3N, Li2S, Na2S, AlB2, and Na2S4. In some embodiments nanostructured storage material 22 includes mixtures of binary compounds with these chemical compositions.
Also, chemical compositions having more than two elements can enhance the binding energy. Examples include nanostructured storage materials 22 with BxCyNz type composition, where x, y, and z are integers.
Forming nanocage 32 with a heteroatomic composition, for example, the binary composition of BN, can further enhance the binding energy EB and desorption temperature TD. Some embodiments are formed from other combinations of light elements 24.
In some embodiments the adsorption of hydrogen molecule 16 to nanostructured storage material 22 is enhanced by modifying sp2 bonds locally via the introduction of localized defects. The localized defects can modify the hybridization of the s and p electrons locally. The modification of the hybridization of the s and p electrons can change the electronic states. The binding of hydrogen molecules is very sensitive to the character of the electronic states. Therefore the binding energy can be controlled by modifying the sp2 bonds by introducing defects into nanostructured storage material 22.
Some embodiments include defects formed with atoms other than boron. Some other embodiments include other type of defects, for example, multiatomic defects, where the atoms can be of the same element or different ones, and can be located next to each other or at a few lattice spacing away. All these defect varieties can further enhance the binding energy EB and desorption temperature TD.
Defect atoms, or impurities, can be implanted into nanostructured storage materials 22 by several different methods. In some embodiments doping gases are added into the flow of a chemical vapor deposition synthesis. Doping gases include NH3, CH3NH2, (CH3)2NH, (CH3)3N, BCl3, BF3, B2H6(or, any other borohydride), SiH4,Si2H6, SiCl4, SiF4, SiH2Cl2, H2S, and PH3.
Some embodiments introduce traces of the element, intended to serve as defect atoms, into a graphite powder. The resulting graphite powder is subsequently hot pressed into the shape of a rod that can be used as an electrode in a classical arc synthesis of nanostructured storage material 22. Most elements of the periodic table can serve as impurities.
Some embodiments introduce the impurities by solid-state chemistry methods, for example, by ball milling nanostructured storage material 22 with a powder of the element, intended to serve as an impurity. In some embodiments nanostructured storage material 22 are ball-milled under a high-pressure atmosphere, containing the element intended to serve as an impurity.
The carbon atoms can be removed by, for example, exposing nanostructured storage material 22 to a flow of ozone, which breaks up some of the hexagons and inserts oxygen into the hexagons. Some hexagons can be completely eliminated by this process. Afterwards, nanostructured storage material 22 can be annealed at a temperature in the range of about 400° C. to about 1800° C. The annealing can take place in vacuum, in a neutral atmosphere, or in an atmosphere containing H2, for example, an Ar/H2 mixture. In this atmosphere the oxygen forms CO and CO2 with the carbon atoms of the nanostructured storage material 22. In some embodiments the carbon atoms are removed in groups, several of them belonging, for example, to the same hexagon. In some embodiments carbon atoms are removed in big enough groups to cause indentations with a size of about 10-100 nanometers, detectable with transmission electron microscopy. The CO and CO2 leave nanostructured storage material 22 and in some embodiments hydrogen can take the place of some of the carbon atoms.
More generally, removing one or more atoms can be achieved by solution chemistry by partially attacking/etching the materials. For example, in the case of carboneous materials, this can be achieved using strong oxidizing acidic media such as mixtures of H2SO4 and HNO3, or H2SO4 and H2O2. As another example, in the case of BN, this can be done by partial reaction with F2, HF, or nitric acid.
In some embodiments the carbon atoms are removed from the nanostructure by irradiation with electrons, neutrons, ions, gamma rays, X-rays, and microwaves. Subsequent exposure to different gaseous atmospheres can again saturate the unsaturated bonds with, for example, hydrogen.
To avoid the high energy of formation, pentagon and heptagon defects 54, 58 often form pairs, known as 5-7 defects, as shown by the pair 54-58 in
Nanostructures containing 5-7 pair defects can be prepared by various methods. Methods using mechanical deformations, for example, stretching, bending and twisting, have been described by B. I. Yakobson et al., in Physical Review Letters, vol. 76, p. 2511 (1996)). Methods utilizing irradiation with electrons, neutrons, gamma rays and X rays have been described by V. H. Crespi et al. in Physical Review Letters, vol. 79, p. 2093 (1997). Additional methods, using mechanical deformations have been described by M. Cohen et al. in U.S. Pat. No. 5,993,697. Both publications and U.S. Pat. No. 5,993,697 are hereby incorporated in their entirety by reference.
Methods using variations of the chemical vapor deposition (CVD) have been described by X. B. Wang, Y. Q. Liu, and D. B. Zhu in Applied Physics A, vol. 71, p. 347 (2000), by X. B. Wang, Y. Q. Liu, and D. B. Zhu in Chemical Communications, No. 8, p. 751 (2001), by P. Nikolaev et al. in Chemical Physics Letters, vol. 313, p. 91 (1999), and by I. W. Chiang et al. in Journal Of Physical Chemistry B, vol. 105, p. 8297 (2001), all four publications hereby incorporated in their entirety by this reference.
In some embodiments, variable amounts of cyclopentadiene, cycloheptatriene, and azulene are introduced, alone or in mixture, in the flow of the CVD process of any one of the referenced methods, in order to nucleate 5-7 pairs, or pentagon and heptagon defects separately. These molecules can be introduced into the flow by boiling a precursor material in a first oven place upstream to the main oven, or by generating an aerosol of the precursor near the entrance of the main oven.
In some embodiments sp2 bonds 8 can be modified by forming a magnetically ordered nanostructured storage material 22. These magnetic moments can order into an ordered magnetic state, which can also modify sp2 bonds 8. Ordered magnetic states include ferromagnetic ordering, antiferromagnetic ordering and ferrimagnetic ordering.
In some embodiments sp2 bonds 8 can be modified by exposing nanostructured storage material 22 to a magnetic field.
Some embodiments combine two or more of the above-described embodiments. For example, some embodiments include localized defects, a curvature to nanostructured storage material 22, and 5-7 pairs. Some embodiments include vacancies and a donor layer. Some embodiments include one embodiment in one area of nanostructured storage material 22, and another embodiment in another area of nanostructured storage material 22. For example, during the growth of nanostructured storage material 22, a nanotube may grow in an area of an otherwise flat planar layer. All combinations of the above embodiments are understood to be within the scope of the invention.
Although the various aspects of the present invention have been described with respect to certain embodiments, it is understood that the invention is entitled to protection within the full scope of the appended claims.
The present application is related to co-pending U.S. patent application entitled: “Hydrogen Storage in Nanostructures with Physisorption,” by Keith Bradley, Philip G. Collins, Jean-Christophe P. Gabriel, Young-Kyun Kwon, Seung-Hoon Jhi, and George Grüner, attorney docket number M-12323, filed simultaneously with the present application, hereby incorporated in its entirety by reference.