In Publication No. US 2022/0388843 A1 of Dec. 8, 2022, Weres and Baron teach adding a predetermined or actively controlled amount of acid to a solution comprising bleach and a soluble bromide salt to increase the rate of reaction producing hypobromite, thereby increasing the yield of hypobromite. Various methods to predetermine or actively control the amount of acid are disclosed, including measuring Absorbance of light by the mixed solution, and measuring pH at a single point. The chemical reaction and composition of the mixed solution were extensively modeled and results presented in the Publication.
Present inventor Weres came up with the idea of adding acid to accelerate the reaction and the idea to monitor the formation of hypobromite ion by measuring the absorption of visible or UV light by the solution comprising bleach, a bromide salt, water and acid. Inventor Weres did all of the computer modeling reported, produced the Figures in the Publication, and drafted Provisional Patent Application 63/196,831 which Publication No. US 2022/0388843 A1, Regular patent application Ser. No. 17/831,945, and U.S. Pat. No. 11,884,540 are derived from. As with other Figures in Publication No. US 2022/0388843 A1, the data in
Coinventor Baron contributed the suggestion of measuring pH at a single point to control the amount of acid added, and controlling the amount of acid added by automated means.
The present Regular Patent Application claims benefit of Provisional Patent Application 63/606,291 filed Dec. 5, 2023.
This disclosure describes methods for controlling the amount of acid added to a solution comprising a bromide salt and bleach to increase the rate of reaction, thereby increasing the yield of hypobromite.
U.S. Pat. No. 11,884,540 of Weres and Baron is hereby included by reference.
The present Regular Patent Application claims benefit of Provisional Patent Application 63/606,291 filed Dec. 5, 2023.
Hypobromous acid (HOBr) and hypobromite anion (OBr−) are more effective biocides than hypochlorous acid (HOCl) and hypochlorite anion (OCl−). Likewise, monobromamine (NH2Br) produced by reaction of HOBr with ammonia in the water treated is a more effective biocide than monochloramine (NH2Cl). Sodium hypobromite is commonly produced by reacting bleach containing sodium hypochlorite with sodium bromide (NaBr). Potassium bromide or another soluble bromide salt can also be used. Combining a solution of sodium bromide with bleach containing a modest excess of sodium hypochlorite in a tank is the simplest way to conduct this reaction, but has two basic disadvantages: (a) it is a batch process poorly suited for an application requiring continuous feed of sodium hypobromite, and (b) sodium hypobromite decomposes on standing.
Sodium hypobromite is also produced in a continuous manner, by combining pumped streams of sodium bromide solution and bleach, usually with water of dilution also added.
Sodium hydroxide is added to bleach to slow decomposition of sodium hypochlorite.
Industrial bleach commonly contains about 1.76 mols/L of sodium hypochlorite (“12.5% active chlorine”), an equimolar concentration of sodium chloride, and typically 4 to 10 g of NaOH per liter, sufficient to induce room temperature pH 13 or higher.
The reaction of bromide ion with hypochlorite ion producing hypobromite and chloride is very slow due to electrostatic repulsion of the two anions:
Br−+OCl−→Cl−+OBr−
Reaction of bromide with hypochlorous acid is very much faster, and is the major pathway producing hypobromous acid:
Br−+HOCl→Cl−+HOBr
In the presence of NaOH, a very small fraction of hypochlorite is protonated producing HOCl and the reaction is slow in proportion. Frequently, time available for reaction is limited, whereby only a fraction of NaBr provided is converted to NaOBr before the mixed solution is delivered to the water treated.
In U.S. Pat. No. 11,884,540 (hereby included by reference) Weres and Baron teach adding a predetermined or actively controlled amount of acid to a solution comprising bleach and a soluble bromide salt to increase the rate of reaction producing hypobromite, thereby increasing the yield of hypobromite. Various methods to predetermine or actively control the amount of acid are disclosed, including measuring Absorbance of light by the mixed solution, and measuring pH at a single point.
Improved methods of controlling the amount of acid added are provided, based on laboratory experiments wherein pH and Absorbance of light were measured while hypobromite was produced.
The hypobromite ion absorbs light much more strongly than hypochlorite (
Absorbance proportional to hypobromite concentration increases with the amount of acid added until bromide is fully converted to hypobromite. When Absorbance of light at predetermined time after the solution is compounded is plotted as a function of acid added, slope of the plot abruptly drops to near zero at that point. Controlling the amount of acid added to slightly exceed the amount at which slope drops enables practically 100% conversion of bromide to hypobromite.
The pH change that results when bromide salt is added to a solution comprising diluted bleach and acid depends on how much acid has been added to the solution and the concentration of hydroxide ion remaining. If some hydroxide remains in the solution, adding bromide salt causes pH to decrease slightly. However, if the amount of acid equals or exceeds the amount of hydroxide initially present and no hydroxide remains, pH increases by nearly a full pH unit after bromide salt is added. Under these conditions, all of the NaBr is converted to NaOBr. Therefore, the amount of acid added can be controlled by adjusting acid feed to keep the pH change greater than or equal to a predetermined positive value.
“Transmittance” or “T” is the fraction of light illuminating the sample cell in a spectrophotometer or colorimeter which passes through the cell, normally recorded at a single wavelength.
“Absorbance” or “A” is related to transmittance by
A=−log10T
When most or all of the light absorbed is absorbed by a single species in the sample, Absorbance is proportional to the concentration of that species in solution.
In the Tables and Examples “C” is shorthand for the amount of carbon dioxide or another acid added to diluted bleach in mols/Liter, abbreviated “M”.
“Ln” represents natural logarithm.
“User of hypobromite” refers to whatever process, consumer or device the solution containing hypobromite is delivered to; for example, a cooling tower, or another system containing or using water treated to control microbes.
Three Tables are appended following the Conclusions and Ramifications, before the Claims.
The several Examples that follow provide a detailed description of the invention.
NaBr absorbs light more strongly than NaOCl (
In each case, 0.56 mL of 40.8 w % NaBr solution was added to 10 mL of bleach diluted to 36%, and Absorbance in a 1 cm square cell recorded at 460 nm. (Initial ratio of NaOCl to NaBr=1.50.) The Absorbance values recorded were divided by Absorbance corresponding to 100% conversion, and the results plotted as percent of bromide converted as a function of time. The proportions of bleach, water and NaBr were selected to match an actual application treating a cooling tower.
Time needed to reach 100% conversion of bromide to hypobromite depends on concentration of NaOH in the bleach. With bleach containing 0, 0.52 and 1.25 g/L NaOH, >99% conversion is achieved in 0.5, 1 and 3 minutes, respectively. With bleaches containing 2.5, 5 and 10 g/L more than 5 minutes is required to approach 100% conversion.
Table 1 summarizes the results of a similar series of tests, with the same bleach compositions diluted to 41 v % and amount of NaBr adjusted to retain mole ratio 1.50. The pH of the diluted bleach was recorded before and after adding NaBr. The four tests in the series simulate the effect of adding increasing amounts of acid, for example HCl, to bleach which initially contains 2.5 g/L NaOH.
The pH values reported throughout were measured using a pH electrode calibrated using phosphate buffers at pH 7.01 and 11.50.
Where some NaOH remains in the bleach, a small decrease of pH was recorded, but when remaining NaOH=0, there was a substantial increase. The transition from negative to positive pH change occurs at remaining NaOH between 0.52 and 0 g/L, and between 92.5 and 100% of NaBr converted to NaOBr at 30 seconds.
The pH increase occurs because HOBr is a weaker acid than HOCl, and hypobromite ion produced by the reaction consumes protons, driving up pH:
OBr−+H+→HOBr
Table 2 summarizes the results of a test series which simulates adding increasing amounts of carbon dioxide to diluted bleach that contains 4 g/L=100 mM NaOH. Dilution of bleach and amount of NaBr added were as described in Example 1. Concentration of CO2 added (or rather simulated) is presented in the first column and the equivalents of NaOH, Na2CO3 and NaHCO3 present in the mixed solution in the next three columns.
At first, adding CO2 converts NaOH to Na2CO3 until all of the NaOH is gone at 50 mM CO2. Adding more CO2 converts Na2CO3 to NaHCO3 until all of the Na2CO3 is gone and only NaHCO3 remains at 100 mM CO2.
The next three columns present pH of the diluted bleach solution before and after adding NaBr, and the pH change resulting. As in Table 1, there is a small negative pH change while some NaOH remains, but the change is positive at 50 mM CO2 and beyond where no NaOH remains.
Table 2 illustrates an important advantage of using CO2 to neutralize NaOH in the bleach by converting it to Na2CO3. Adding CO2 in excess of the amount needed to fully neutralize NaOH converts part of the Na2CO3 to NaHCO3 whereby the resulting solution is strongly buffered and pH never drops to the point that a significant fraction of hypobromite ion is protonated converting it to HOBr or significant halogen species are produced.
In Tables 1 and 2, ΔpH goes from negative to positive just before NaOH remaining in the bleach goes to zero and NaBr converted to NaOBr reaches 100%. Table 2 shows that ΔpH continues to increase as acid, in this case CO2, is added in excess of the amount needed to neutralize NaOH initially present in the bleach.
Therefore, the amount of acid needed to fully neutralize NaOH and approach 100% conversion of NaBr to NaOBr can be monitored and controlled thus:
The points in
This arrangement has the advantage that electrode 48A measures pHAfter after the reaction has run to completion, but has the disadvantage of requiring a long cable connecting electrode 48A to control unit 40A.
If CO2 is used, an inhibitor to control calcium carbonate deposits should be included, because the calcium likely to be present in the water used to dilute the bleach would otherwise react with carbonate ion produced depositing CaCO3. Ideally, the inhibitor should be added to the water before the water is combined with bleach, but can also be provided as an additional constituent of the NaBr solution. Using an inhibitor is also beneficial when an acid other than CO2 is used, because high pH of the diluted bleach may induce deposits if calcium and bicarbonate are both present in the water used. An inhibitor not containing nitrogen is preferred; for example PBTC (2-Phosphonobutane-1,2,4,-tricarboxylic Acid), polymaleic acid, polyacrylic acid, etc.
Table 2 also presents values of optical Absorbance 30 seconds after NaBr solution was added to the diluted bleach. Absorbance was measured at 460 nm in a 1 cm square cell. Absorbance 30 s after adding NaBr to the diluted bleach increases as the amount of CO2 added increases, and nearly levels off at 50 mM CO2 indicating that 100% of the NaBr is converted to NaOBr.
Beyond 50 mM CO2 Absorbance at 30 s continues to increase much more slowly. This increase is due to formation of halogen species as pH decreases further, most likely BrCl and BrCl2−.
Each test was run until Absorbance stabilized and a the Final value was recorded. For tests at 50 mM CO2 and above, the Final value was recorded at five minutes. In every case, Absorbance at five minutes was less than Absorbance at 30 s and nearly constant between 0.460 and 0.475. This decrease beyond 30 s evidences decomposition of the halogen species. Absolute value of the decrease is proportional to halogens present at 30 s which increase as CO2 increases and pH drops. Because halogen species are strongly colored, a small amount produces a measurable increase in Absorbance. Absorbance of elemental bromine (Br2) is presented in
The Absorbance data are more closely examined in Table 3. The left justified lines in Table 3 repeat values of CO2 concentration and Absorbance from Table 2. The offset lines between them contain midpoint values, and the difference between adjacent values of CO2 and Absorbance. These values are combined to calculate derivatives in the right half of the Table.
ΔAΔC≈d A/d C the derivative of A over C
ΔC/C≈Δ ln C
ΔA/A≈Δ ln A
(ΔA/A)/(ΔC/C)≈d ln A/d ln C
Both derivatives drop sharply at CO2=50 mM where 100% conversion of NaBr to NaOBr is achieved and Absorbance stops increasing.
Plots of Absorbance A and d ln A/d ln C are presented in
The actual decrease of d ln A/d ln C at CO2=50 mM is more abrupt than apparent in
All spectrophotometers and many colorimeters measure Absorbance, but a simple colorimetric device might simply measure Transmittance T, which is proportional to current passing through the photocell.
The break in plots of A and T vs. C and abrupt decrease of the derivatives directly signals 100% conversion of NaBr to NaOBr and provides several possibilities to determine and control the amount of CO2 or another acid added to achieve 100% conversion.
If the amount of CO2 or another acid added to the solution is controlled by a human operator, the proper amount of acid can be determined by gradually increasing the amount of acid added until absorbance essentially stops increasing but don't overfeed to the point that A starts increasing again.
A control unit comprising a computer or microprocessor can be programmed to implement the same or similar approach in a variety of ways.
The control unit can be programmed determine the proper amount of acid by increasing the amount of acid added until the value of dA/dC, d ln A/d ln C, Abs(dT/dC) or a similar function suddenly decreases. (These derivatives are functions of C.) At that point, the amount of acid will be just slightly greater than needed to fully neutralize NaOH and achieve 100% conversion. The control unit can also be programmed to keep the value of dA/dC, d ln A/d ln C, Abs(dT/dC) or a similar function within a predetermined range of values; for example, dA/dC less than 10% of its peak value.
The amount of acid needed may change if the amount of bleach provided to the process or NaOH content of the bleach changes with time. The control unit can further be programmed to periodically cycle acid feed down and up, to redetermine the amount of acid needed.
Overfeeding acid should be avoided to limit the amount of acid consumed, and to avoid excessive decrease in pH favoring protonation of hypobromite and production of halogen species. Excess CO2 causes Absorbance resume increasing (
Programming the control unit to keep d ln A/d ln C or another derivative function below a predetermined value will provide 100% conversion without overfeeding acid; for example,
d ln A/d ln C<0.05
Avoiding overfeed is especially important if HCl or another strong acid is used instead of CO2, because in that case the reacting solution will be weakly buffered and the interval between acid sufficient to neutralize NaOH and excessively low pH values will be narrow.
In-line mixer 42C is needed to quickly start the reaction, especially if CO2 is used. If CO2 is used, the solution may contain some undissolved bubbles which would interfere with measuring Absorbance. If this problem is encountered, gas separator 56C should be added to remove bubbles before the solution reaches optical module 54C.
This problem is avoided in
One design of aging vessel 58E is illustrated in
Aging vessel 58E can also be a round coil of tubing or a polygonal coil of pipe long enough to provide reaction time comparable to pipe 46C. For example, 50 pieces of pipe 2 feet long, connected using 90 degree pipe angles would provide the same reaction time as 100 feet of straight pipe.
In some applications the water treated will contain ammonia or ammonium ion in solution. Ammonium ion reacts with hypochlorite and hypobromite, producing monochloramine and monobromamine, respectively:
NH4++OCl−→NH2Cl+H2O
NH4++OBr−→NH2Br+H2O
These reactions are fast, and fastest between pH 7 and 8, values frequently encountered in the water treated.
In this situation, adding acid to accelerate conversion of NaBr to NaOBr serves to increase the amount of NH2Br produced in the water treated, a desirable result, as NH2Br has greater biocidal effect than NH2Cl.
The highly concentrated, highly alkaline solution produced when bleach is reacted with sodium bromide is a hostile environment for pH electrodes, whereby it is hard to obtain a precise, repeatable pH value. However, the difference between pH values recorded by two electrodes is more reliable, because the two electrodes will be affected in the same way. Similarly, measured light absorbance will depend on concentration of the solution, cell geometry and wavelength, whereby change in light absorbance is a more reliable indicator of reaction progress than a single value of absorbance.
Improved methods of process control based on the difference between pH values measured by two electrodes and change in absorbance are provided.
Carbon dioxide is used to adjust pH in the preferred embodiment of the invention, but other acids may be used, including but not limited to hydrochloric acid and sulfuric acid.
Number | Date | Country | |
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63606291 | Dec 2023 | US |