Further advantages, features and properties of the invention will now be detailed by the description of two preferred embodiments of the invention with reference to the drawings in which:
The bar clamp 1 as shown in
The housing 7 defines a cavity 19 dimensioned to accommodate, at least in part, the members of a dual-mode incremental actuator 21 having two different increments. Referring now to
For simple manufacture of the bar clamp in accordance with the invention the fixed jaw 5 and housing 7 and handle grip 9 are made in one piece, more particularly injection molded in plastics material.
The slide bar 11 as well as the movable jaw 13 are defined movable to the effect that they can be moved relative to the carrier 3. The slide bar 11 is shiftingly mounted axially on the carrier at two radial mounting portions 25, 27 for introducing radially acting mounting forces from the slide bar 11 into the carrier 3 or from the carrier 3 into the slide bar 11.
The incremental actuator 21 is designed for incremental displacement of the movable slide bar 11 including the movable jaw 13 in an advance direction V. The incremental actuator 21 in accordance with the invention comprises as a drive a trigger or operating arm 31 which is pivotally mounted via a pivot mount 33 on the carrier 3.
In a non-actuated operating condition of the trigger 31 (
The trigger 31 has a handle grip inlay 37 made of a material having a high friction coefficient, such as rubber. On operation of the bar clamp 1 an operator (not shown) clasps the handle grip 9 such that the handle grip inlay 37 is gripped by at least the middle finger and/or index finger whilst the handle grip 9 rests in the palm of the hand as a counterhold.
The incremental actuator in accordance with the invention has a force follower or driver 39 and a distance follower 41. Both followers 39 and 41 comprise a through passage 43 and 45 respectively, the dimensioning of which in each case is dimensioned relative to the constant cross-section of the slide bar 11 such that the slide bar 11 is adapted in clearance to the longitudinal centerline of the slide bar 11 in a vertical position of the followers 39, 41.
Biasing the distance follower or driver 41 is a return spring 49 located as a coil spring about the slide bar 11 and which is supported on one hand by the inner side of the slide bar mount 25 and biasing on the other hand the distance follower 41 contrary to the advance direction V. In the non-actuated operating condition of the incremental actuator 21 as shown in
Arranged in a substantially parallel orientation to the return spring 49 at the clamping side 15 is a return spring 51 which is supported on the one hand in a blind hole location provided in the carrier 3 and on the other hand biases the force follower 39.
In the non-actuated operating condition of the incremental actuator 21 as shown in
The distance follower 41 comprises at the actuating side (17) an elongation accommodating a load-dependent decoupling means 53. The decoupling means 53 serves to permit scissors action of the trigger 31 with the distance follower 41 when a predefined actuating force threshold, i.e. a load threshold acting on the decoupling means 53 is exceeded. The elongation of the distance follower 41 comprises a recess for receiving a biasing spring 55 biased. The biasing spring 55 acts on a ball 57 which in the deactivated condition (
The operating condition of the incremental actuator 21 in which the decoupling means 53 is activated in permitting scissors action of the trigger 37 with the distance follower 41 is detailled further on.
The coupling rod 59 prevents in the deactivated condition (
The hinged link 63 defines a permanent distance active lever ww which is effective when the decoupling means 53 is deactivated, i.e. the trigger 31 is coupled to the distance follower 41. The length of the distance active lever ww relevant for the large increment distance operation mode of the incremental actuator 21 is determined by the spacing of the pivot mount 33 of the trigger 31 and the hinged link 63.
The second operating condition (
An actuating lever bmax is the same for both operating conditions, i.e. distance operating condition and force operation condition, reference being made in this case merely to the longest actuating lever by corresponding operation, for a better understanding of the Figs., as defined by the spacing of the pivot mount 33 of the trigger 31 away from the end 67 of the trigger 31 at the free actuating side.
Provided at the side of the housing 7 facing the clamping zone 23 is a lock 71 which prevents displacement (backslip) of the slide bar 11 contrary to the advance direction V. The lock 71 comprises an actuating portion 73 and a mounting part 75 pivotally mounted in a C-shaped recess configured in the carrier 3. A biased locking spring 77 urges the lock 71 into the position as shown in
In the inclined position as shown in
Provided at the actuating side 17 of the slide bar 11 is a recoupling means 81 shiftingly mounted as an elongated component in a mounting recess in the carrier portion 35. The locking spring 77 forces the elongated component into contact with the actuating portion 73 of the lock 71. A detailed description of the function of the recoupling means 81 is given below.
Individual, more particularly independent aspects of the invention will now be described as relating more particularly to the functional relationship of the individual components of the incremental actuator 21 in accordance with the invention and the tool in accordance with the invention.
Distance Operation of the Incremental Actuator 21
As indicated above, the incremental actuator in accordance with the invention has two increments or two different advance distances for a full actuating stroke of the trigger 31. The operating condition will now be explained in which large advance distances are achieved on an actuating stroke as defined by the angle between the handle grip 9 and the trigger 31.
In distance operation for displacing the slide bar 11 together with the movable jaw 13 the distance active lever ww is effective. No forces occur at the fixed jaw 5, as a result of which actuating the trigger 31 is already possible with a small force which, however, is not sufficient to activate the decoupling means 53, i.e. to urge the pin 61 from the dished recess of the coupling rod 59 by the biasing spring 55 being compressed.
Pivoting the trigger 31 displaces the slide bar 11 via the distance follower 41 tilted with the slide bar 11 in the advance direction V by the increment of the distance operation coupled to the return spring 49. The return spring 49 must only be dimensioned strong enough that it communicates in none of its compressed conditions a force to the distance follower 41 which is stronger than the release force threshold needed to activate the decoupling means 53.
On completion of the full actuating stroke (see
Referring now to
Accordingly, the lever configuration (force active lever wk) responsible for force operation of the incremental actuator 21 is also in function during distance operation without, however, acting on the slide bar 11 in any lever force transmitting way. Thus the spacing between the force follower 39 and the distance follower 41 as shown in
Force Operation of the Incremental Actuator 21
In force operation of the incremental actuator 21 the slide bar 11 is displaced in the advance direction V only in small increments, resulting in lighter increases in tension between the fixed jaw 5 and movable jaw 13.
In force operation the force active lever wk of the trigger 31 is effective. Referring now to
The decoupling means 53 is then activated when a force is communicated to the trigger 31 by the operator which exceeds the release force threshold preset by the decoupling means 53. This actuating force is applied operationally only when a clamping force is needed between the fixed jaw 5 and movable jaw 13, namely when an item to be clamped is to receive clamping forces. This scenario is indicated in
Due to the coupling rod 59 being uncoupled from the distance follower 41 the distance active lever ww of the trigger 31 is no longer effective.
As explained above, the trigger 31 at the force transmission location 65 (force active lever wk) is permanently in contact with the force follower 39 throughout full operation of the incremental actuator as is produced by the return spring 51. This results in the force lever configuration becoming directly effective in achieving a continual advance of the slide bar 11 without interruption by the change-over due to decoupling on continued actuation of the trigger.
Due to the small force active lever wk it is evident that when the trigger 31 is actuated by an actuating stroke (α) a much smaller increment is achieved than in distance operation with the distance active lever ww as described above.
Referring now to
Releasing the Clamping Force and Recoupling
Referring now to
Again as indicated in
As evident from
Again as indicated in
Permanently Tilted Force Follower 39
As explained above, the force follower 39 is maintained in a permanently tilted position relative to the slide bar 11 to permit force operation at any location along the slide bar 11.
The tilted position of the force follower 39 permits changing from the large increment mode to the small increment mode of the incremental actuator 21 even during an actuating stroke of the trigger without any loss of actuating distance.
The distance follower 41 too, is maintained in a permanently tilted position relative to the slide bar 11 by the coupling rod 59 cooperating with the return spring 49 when the decoupling means 53 is deactivated.
Referring now to
The housing 107 defines a cavity 119 in which organs of a dual-mode incremental actuator 121 are accommodated. at least in part, providing two operating conditions, namely distance operation characterized by large displacements of the slide bar 111 and a force operation configured by small displacements for producing high clamping forces between the jaws 105 and 113.
In
The incremental actuator 121 with its two increments comprises a distance trigger 125 indicated by a dotted line for pivoting about a pivot mount 127. The pivot mount 127 is arranged at the actuating side 117 on the carrier 103.
The distance trigger 125 comprises an inset grip inlay 129 featuring a high friction coefficient. In addition, the distance trigger 125 comprises a first portion 131 with the grip inlay 129 and a second portion 132, the two portions 131, 132 being arranged at an angle of approx. 125 deg.
The distance trigger 125 comprises a non-variable permanent lever configuration defined by the active lever ww. The length of the active lever is determined by the spacing of the pivot mount 127 from a force transmission location 128.
In addition, the incremental actuator 121 in accordance with the invention comprises a force trigger 137 for pivoting about a pivot mount 139 arranged at the clamping side 115 on the carrier 103. The force trigger 137 comprises a grip inlay 141 located at the side of the force trigger 137 facing away from the distance trigger 125. As evident from the arrangement of the grip inlay 141, grip inlay 129 the bar clamp 101 can be gripped either by the force trigger 137 or by the distance trigger 125.
The force trigger 137 comprises a first arm portion 143 and a second arm portion 145 located at an angle of approximately 160° to each other. The lever configuration of the force trigger 137 is defined by the force active lever wk, the length of which is definable by the spacing of the pivot mount 139 of the force trigger 137 from the force transmission location 135, configured as a pin secured to the force trigger 137.
The incremental actuator in accordance with the invention comprises a sole follower 151 formed by two parallel plates. The follower 151 comprises a through passage (not shown) through which the slide bar 111 can pass with a clearance. The distance trigger 125 and force trigger 137 are engaged by a follower 151 at the clamping side 115.
The return spring 153, surrounding the slide bar 111 as a coil spring, is supported on the one hand by the inner side of the radially mounting portion of the carrier 103 whilst on the other it biases the follower 151 contrary to the advance direction V.
Referring now to
Provided at a side of the housing 107 facing the clamping zone 123 pivotally mounted is a lock 155 comprising a actuating portion 157. A pivot portion 159 cooperates with a recess provided at clamping side of the housing 107 such that the lock 155 is held on the housing 107 for pivoting about the pivot portion 159.
The lock 155 has a through passage through which the slide bar 11 can pass with a clearance. A locking spring 161 forces the lock 155 into a position permanently tilted relative to the slide bar 111 so that the lock 155 is tilted relative to the slide bar 111 in preventing a displacement (backslip) of the slide bar 111 contrary to the advance direction V.
The actuator in accordance with the invention also comprises a means 163 for releasing the tilted position, arranged on the actuating side on the housing 107. The means 163 is formed as an elongated component shiftingly mounted on the housing portion at the actuating side and biased by the locking spring 161 contrary to the advance direction V.
Distance Operation of the Incremental Actuator 121
Referring now to
In the starting position as shown in
Due to the permanently tilted position of the follower 151 even the smallest actuating stroke of one of the triggers 125 or 137 results in a displacement of the slide bar 111.
Referring now to
Once the force trigger 137 has attained the counterposition as shown in
Referring now to
If the item to be clamped (not shown) has yet to be gripped (see
Force Operation of the Incremental Actuator 121
Referring now to
Once the two jaws 105, 113 are in contact no further actuation of the distance trigger 125 is possible since the large distance active lever ww requires enormous forces to achieve a displacement of distance increment. Accordingly, the distance trigger 125 in force operation of the incremental actuator is to be appreciated as a counterarm with respect to which the force trigger 137 can be pivoted.
Before the force actuating stroke is achievable the force trigger 137 needs to be moved from its end portion as shown in
In force operation of the incremental actuator 121 the distance trigger 125 is used as a counterarm. The force trigger 137 is pivoted until the side of the force transmission location 135 facing the distance trigger 125 engages the pivot mount 127 of the distance trigger 125 as shown in
This action can be repeated by the force trigger 137 being released from the fingers of the operator (not shown), resulting in the return spring 153 returning the trigger to its starting position in readiness for a new force actuating stroke, as shown in
Releasing the Clamping Force and Tilting
To release the clamping force between the jaws 105, 113 as maintained by the lock 155, the actuating portion 157 of the lock 155 needs to be actuated in simultaneously actuating the means 163 to release the tilt of the follower 151. When the lock 155 is actuated the elongated component of the means 163 urges the portion of the follower 151 at the actuating side, resulting in it being pivoted about the force transmission location 135 of the force trigger 137 to thus defeat its tilted position relative to the slide bar 111.
Deactivating the lock 155 and activating the means 163 permits displacing the slide bar 111 together with the movable jaw 113 contrary to the advance direction V.
It is understood that the features of the invention as disclosed in the above description, in the drawing as well as in the claims may be substantial to achieving the invention in its various embodiments both individually and in any combination.
Number | Date | Country | Kind |
---|---|---|---|
103 08 352.6 | Aug 2003 | DE | national |
103 35 351.8 | Aug 2003 | DE | national |
103 35 353.4 | Aug 2003 | DE | national |
103 35 354.2 | Aug 2003 | DE | national |
103 35 365.8 | Aug 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/08640 | 8/2/2004 | WO | 00 | 7/17/2007 |