The present invention is directed to the area of incubators and incubator systems and methods of making and using. The present invention is also directed to incubators and incubator systems with a magnetically-quiet incubator chamber and methods of making and using.
In microbiology, an incubator is an insulated and enclosed device that maintains conditions of temperature, humidity, and other environmental conditions required for the growth of organisms. Incubator environmental homogeneity facilitates reproducible cell culture results. However, Static and pulsed magnetic fields inside commercially available incubators create spatially differentiated magnetic environments for cell cultures along one or more of the x, y, and z axes.
BRIEF SUMMARY
One embodiment is an incubator system that includes an incubator unit including incubator chamber defined by chamber walls formed of a non-magnetic material; a control unit physically separated from the incubator unit and including operational controls for operation of the incubator system; and at least one duct coupling the incubator unit to the control unit, wherein the incubator system is configured so that the incubator chamber experiences a magnetic field variation of no more than 100 nT arising from the incubator system during incubation operation of the incubation system.
In at least some embodiments, the incubator unit further includes a housing disposed around the incubator chamber, wherein the incubator housing defines an open space between the chamber walls of the incubator chamber and the incubator housing, wherein the at least one duct is coupled to the incubator unit to supply or receive gas to or from the open space. In at least some embodiments, the control unit further includes a heater and fans for generating heated air to pass into the at least one duct for heating the incubator chamber or maintaining a temperature of the incubator chamber.
In at least some embodiments, the chamber wall of the incubator chamber provide passive magnetic field shielding for the incubator chamber. In at least some embodiments, the chamber walls of the incubator chamber are made of copper. In at least some embodiments, incubator unit includes a door to the incubator chamber and the chamber walls of the incubator chamber includes a door panel that is separate from the door of the incubator unit.
In at least some embodiments, the control unit includes electronic components and magnetic field shielding around at least a portion of the electronic components. In at least some embodiments, the magnetic field shielding includes passive magnetic field shielding made of a non-magnetic material that is disposed between the portion of the electronic components and the incubator unit. In at least some embodiments, the magnetic field shielding includes active magnetic field shielding for generating a magnetic field that counteracts a magnetic field generated by operation of the portion of the electronic components.
In at least some embodiments, the incubator system further includes magnetic field sensors disposed in the incubator chamber and coupled, or coupleable, to the control unit to monitor variation of a magnetic field within the incubator chamber. In at least some embodiments, the incubator system further includes at least one sensor for monitoring at least one of the following in the incubator chamber: temperature, humidity, gas composition, or gas pressure. In at least some embodiments, the incubator system is configured so that the incubator chamber experiences a magnetic field variation of no more than 10 nT arising from the incubator system during incubation operation of the incubation system.
Another embodiments is an incubator system that includes an incubator unit including incubator chamber defined by chamber walls formed of a non-magnetic material that provides passive magnetic field shielding for the incubator chamber; a control unit physically separated from the incubator unit and including operational controls for operation of the incubator system, electronic components for the operational controls, and magnetic field shielding around at least a portion of the electronic components; and at least one duct coupling the incubator unit to the control unit.
In at least some embodiments, the incubator system is configured so that the incubator chamber experiences a magnetic field variation of no more than 100 nT arising from the incubator system during incubation operation of the incubation system. In at least some embodiments, the magnetic field shielding of the control unit includes passive magnetic field shielding made of a non-magnetic material that is disposed between the portion of the electronic components and the incubator unit. In at least some embodiments, the magnetic field shielding of the control unit includes active magnetic field shielding for generating a magnetic field that counteracts a magnetic field generated by operation of the portion of the electronic components.
In at least some embodiments, the incubator system further includes magnetic field sensors disposed in the incubator chamber and coupled, or coupleable, to the control unit to monitor variation of a magnetic field within the incubator chamber. In at least some embodiments, the incubator system further includes at least one sensor for monitoring at least one of the following in the incubator chamber: temperature, humidity, gas composition, or gas pressure.
In at least some embodiments, the incubator unit further includes a housing disposed around the incubator chamber, wherein the incubator housing defines an open space between the chamber walls of the incubator chamber and the incubator housing, wherein the at least one duct is coupled to the incubator unit to supply or receive gas to or from the open space. In at least some embodiments, the control unit further includes a heater and fans for generating heated air to pass into the at least one duct for heating the incubator chamber or maintaining a temperature of the incubator chamber.
Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following drawings. In the drawings, like reference numerals refer to like parts throughout the various figures unless otherwise specified.
For a better understanding of the present invention, reference will be made to the following Detailed Description, which is to be read in association with the accompanying drawings, wherein:
FIG. 3D is a back perspective view of the incubator system of
The present invention is directed to the area of incubators and incubator systems and methods of making and using. The present invention is also directed to incubators and incubator systems with a magnetically-quiet incubator chamber and methods of making and using.
An incubator or incubator system with a magnetically-quiet incubator chamber is described herein. In the magnetically-quiet incubator chamber, magnetic field variations are reduced substantially when compared to commercially available incubators of a similar size or type. In at least some embodiments, the magnetic field variation, arising from operation of the incubator system, within the magnetically-quiet incubator chamber is no more than 100, 50, or 10 nT during incubation operation. In at least some embodiments, the magnetic field variation within the magnetically-quiet incubator chamber is no more than 100, 50, or 10 nT during incubation operation.
The incubator with a magnetically-quiet incubator chamber, as well as the design principles and features disclosed herein, are applicable to all incubator types and applications including, but not limited to, tissue culture incubators and applications, bioreactors within incubators, IVF (in vitro fertilization) incubators and applications, neonatal incubators and applications, and the like.
The separation of components and systems of the incubator that produce electromagnetic fields (EMF) from the incubation chamber facilitates reducing or eliminating spatially-differentiated EMF environments in the incubation chamber. This applies to both static and pulsed EMF. In at least some embodiments, the incubator enables frequency and electromagnetic experiments in an incubator chamber free of a differentiated static and pulsed EMF environment or with substantially reduced EMF compared to conventional incubators.
In at least some embodiments, the incubation chamber, the remote components and systems (e.g., a control unit as described below), the operator control/interface (e.g., a display as described below), or any combination thereof are shielded to prevent or reduce system and component EMF from entering the incubation chamber. The magnetic field (or EMF) shielding can be passive shielding or active shielding or any combination thereof. In at least some embodiments, the passive shielding can be multilayered shielding and can be a combination of different metals or metallic plastics. In at least some embodiments, the incubation chamber is disposed within shielding which may be multilayer shielding. Additionally or alternatively, the remote components, systems, operator control/interface, and other controls can be disposed within their own shielding (as a group, as subgroups, or individually, or any combination thereof) which may be multilayer shielding.
The incubation chamber can include one or more bioreactors, one or more cell cultures (including 2D or 3D cell cultures), one or more other reactors or systems (for example, cell, tissue bacteria reactors or systems), one or more chemical or drug testing environments, or the like or any combination thereof.
One or more systems and components of the incubator are positioned remote from the incubation chamber.
In at least some embodiments, these controls/systems can be manually controlled or controlled by one or more processors (optionally, with an artificial intelligence (AI) module) using a central control hub 120 (e.g., a control unit as described below). The central control hub may include a display 121 for presenting information (for example, settings, status, or warnings) to an operator, receiving instructions (for example, selecting or altering settings) from the operator, or for any other suitable use.
It will be understood that other incubator systems may include more or fewer controls/systems including, for example, more or fewer types of gas controls/systems. In at least some embodiments, the incubator enables magnetically-quiet incubation using gas combinations for hypoxia or hyperoxia environments or gas combinations for IVF (embryo growth) or for any other application or type of incubator system.
In at least some embodiments, the incubator chamber 102 has non-magnetic chamber walls 123 (for example, chamber walls made of copper, copper alloy, aluminum, non-magnetic stainless steel, non-magnetic alloy, or other non-magnetic material) which may be seamless. In at least some embodiments, the incubator chamber 102 (or at least the chamber walls 123 of the incubator chamber) is not made of plastic materials as those materials may not be suitable to withstand heat decontamination. In at least some embodiments, the incubator chamber 102 may include a Faraday cage, mu-metal, or other passive magnetic field (or EMF) shielding. For example, in at least some embodiments, to provide magnetic field (or EMF) shielding the chamber walls 123 of the incubator chamber 102 are made of copper or other non-magnetic material which, preferably, forms a Faraday cage.
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In at least some embodiments, the incubator unit 124 includes gas nozzles 134 for attachment of gas sources for gases such as, for example, oxygen, carbon dioxide, nitrogen, or any other suitable gas. The gas nozzles 134 are coupled to conduits 139 that extend to outlets 135 (
In at least some embodiments, the gas sources (not shown) include regulators, valves, or other mechanisms for controlling the flow of the particular gas. In at least some embodiments, one or more sensors 154 (
In at least some embodiments, the control unit 132 can control the mixture of gases, as well as the pressure, of the atmosphere within the incubator chamber 102. In at least some embodiments, regulators or valves 137 can be disposed in the incubator unit 124 and controllable by the control unit 132 through signals provided via the power/control ports 161c, 163a to control the flow of the gas into the incubator chamber 102. In at least some embodiments, the regulators or valves 137 include passive (or active) shielding to reduce or prevent magnetic fields generated by the regulators or valves.
In at least some embodiments, as illustrated in
As an example, in at least some embodiments, two or more magnetoresistive sensors can be disposed at different sites in the incubator chamber 102 to monitor the magnetic field variation within the incubator chamber 102. In at least some embodiments, the magnetic field variation, arising from operation of the incubator system 100, within the magnetically-quiet incubator chamber 102 is no more than 100, 50, or 10 nT during incubation operation (preferably measured with the door 128 closed). In at least some embodiments, the magnetic field variation within the magnetically-quiet incubator chamber 102 is no more than 100, 50, or 10 nT during incubation operation (preferably measured with the door 128 closed). It will be recognized that the incubator system can include operations or states other than the incubation operation including, but not limited to, the off state (in which the incubator system 100 or control unit 132 is turned off) or the decontamination operation (during which the incubator chamber 102 is being decontaminated) or the like or any combination thereof. Another state is a calibration or post-decontamination state which can include activities such as, for example, one or more of the following: sensor calibration (e.g., calibration of the magnetoresistive sensors) or establishment of temperature, humidity, and gas (single gas or multiple gases) levels. In at least some embodiments, one or more of the sensors (for example, the magnetoresistive sensors) are removed for decontamination to, for example, avoid damage to the sensors.
In at least some embodiments, one or more optical or other sensors can be used to monitor temperature. In at least some embodiments, one or more optical or other sensors can be used to monitor humidity. In at least some embodiments, one or more zirconia, ultrasonic, thermal conductivity, infrared, NDIR, or other sensors can be used to monitor the gas composition or gas pressure.
The control unit 132 includes a display 121. The display 121 can be used to display information for an operator such as one or more of the following: a temperature of the incubator chamber 102, a relative humidity of the incubator chamber, an amount or percentage of each gas in the incubator chamber, a measure of the magnetic field variation in the incubator chamber, an indication whether the magnetic field variation is less than (or no more than) a threshold value, or a portion of a sensor log with information from the sensor(s) 154, or the like or any combination thereof.
In at least some embodiments, the processor 164 of the control unit 132 can identify circumstances in which a warning or alarm is to be displayed. Non-limiting examples of warnings or alarms can include a magnetic field variation that exceeds a threshold value, temperature or relative humidity changes that exceed a threshold variation value, gas composition changes that exceed a threshold variation value, loss of power, loss of connection to the incubation chamber 102, or the like or any combination thereof. In at least some embodiments, the warning or alarm can be visually displayed on the display 121, can include an auditory sound, or any combination thereof. In at least some embodiments, the display 121 can be a touchscreen display with controls 156 (
In at least some embodiments, the incubation system 100 can collect and store operational and sensor data in the memory 166 or elsewhere. Examples of such data include, but are not limited to, the door opening or closing; measurement from the sensors 154; values for the temperature, humidity, or gas composition; or the like or any combination thereof. In at least some embodiments, the incubation system 100 may incorporate remote monitoring, cloud storage, or integration with other equipment or devices, or any combination thereof.
The above specification provides a description of the invention and the manufacture and use of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention also resides in the claims hereinafter appended.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application Ser. No. 63/126,840, filed Dec. 17, 2020, which is incorporated herein by reference.
Number | Date | Country | |
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63126840 | Dec 2020 | US |