This invention pertains to gantry cranes and, in particular, to a control system that allows for independent movement of multiple trolleys on a gantry crane.
Mobile gantry cranes are often required to lift loads at four or more lifting points. In these cases, the crane is supplied with a dual trolley and hook block assembly. The typical dual trolley arrangement has an unadjustable fixed distance between the trolleys. This can be a disadvantage if the distance between the lift points on a product to be lifted varies. For this reason, a system that allows for the multiple trolleys to be independently powered so as to allow for an adjustment of the distance between lift points would be an important improvement in the art.
Disclosed is a trolley control system for a gantry crane having a multiple trolley arrangement such as a first and second trolley. The control system includes a trolley beam connected to the gantry crane. A first drive device is connected to the trolley beam. This first drive device is powered by a first drive system. A second drive device is also connected to the trolley beam. The second drive device can be powered by either the first drive system or the second drive system. A first trolley is connected to the first drive device while a second trolley is connected to the second drive device.
In another embodiment, the front control system includes the trolley beam connected to the gantry crane, a first drive device, a first drive system, a second drive device, a processor and the second drive system. The first drive device is connected to the trolley beam and is powered by the first drive system. A second drive device is also connected to the trolley beam and is powered by the second drive system. In this embodiment the first drive system includes a first motor, a first drive train, a first brake and a first encoder. Similarly, the second drive system includes a second motor, a second drive train, a second brake and a second encoder.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
The following illustrates the invention but, of course, should not be construed as in any way limiting its scope. Disclosed is a trolley control system 10, 11 for a gantry crane 12 having a multiple trolley arrangement such as at least one first 14 trolley and at least one second trolley 16. As shown in the embodiment illustrated in
The gantry structure 18 illustrated in
As shown in
The legs 24 and 28 are interconnected by a trolley beam 40. The trolley beam 40 is preferably an I-beam mounted at the top of legs 24 and 28 at the front end 18a of the gantry structure 18. As further disclosed in
The gantry structure 18, thus formed, is an open box-like structure sufficient to span over adjacent loads, such as two railcars or a railcar adjacent a truck trailer. The benefits of the present invention, however, can be realized with other gantry structures. For instance, a two-legged gantry structure utilizing only one trolley beam and one or more trolleys could also be used. Thus, each side support frame would include one leg, and the leg of each side support frame would be connected by a beam.
The gantry structure 18 is also equipped with four (4) wheels 44. One wheel 44 is located at a bottom end of each of the vertical legs 24, 26, 28 and 30. The wheels 44 are powered by hydraulic motors (not shown) to make the gantry crane 12 self-mobile. The wheels 44 may also be railroad wheels that ride on railroad tracks. The gantry structure 18 may also be equipped with link-belt type tracks as used on many boom-type cranes. Other types of motors, such as electrical motors, may also be used to drive the wheels to achieve mobility for the gantry crane 12.
For the embodiment shown in
The first drive device 46 is connected to the trolley beam 40. This first drive device 46 is powered by the first drive system 48 (
In an embodiment, as shown in
As shown in
When in operation, the first drive system 48 is capable of operating both the first and second trolley 14, 16 at the same time. As shown in
In another operating mode, as shown in
In still another operating mode, the second drive system 52 operates only the second trolley 16 while the first trolley 14 remains stationary. As shown in
As described above, this trolley control system 10 allows a gantry crane 12 operator to: (1) maneuver both a first and a second trolley 14, 16 simultaneously using a single motor and drive system; or (2) maneuver each of the trolleys 14, 16 independent of one another using a separate drive system for each trolley 14, 16.
In similar alternative embodiments, the first and second drive devices 46, 50 may utilize drive belts instead of chains (and rollers instead of sprockets) or any other suitable material or construction without departing from the spirit and scope of the invention. In such an embodiment, the control system 10 for a gantry crane 12 with a first and second trolley 14, 16 arrangement is disclosed wherein the control system 10 includes a trolley beam 40 connected to the gantry crane 12, a first drive device 46, a first drive system 48, and a second drive device 50. In the preferred embodiment, the front control system 10 also includes the second drive system 52. The first drive device 46 is mounted to the trolley beam 40 and is powered by a first drive system 48. In an embodiment, the first drive device 46 is comprised of a drive belt, drive roller and idler roller and the second drive device 50 is comprised of a drive belt, a drive roller and an idler roller. The first drive system 48 is comprised of a first motor 54, a first drive train 56, a first brake 58 and a first clutch 60. The first motor 54 is attached to the first drive train 56. The first brake 58 is also connected to the first drive train 56. The first clutch 60 is connected to the first drive train 56 and is positioned between the first drive device 46 and the second drive device 50.
The second drive device 50 is mounted to the trolley beam 40. The second drive device 50 may be powered by either the first drive system 48 or the second drive system 52 depending on the operating mode selected. Similar to above, the second drive system 52 includes a second drive motor 62 that is attached to a second drive train 64, a second brake 66 that is connected to the second drive train 64, and a second clutch 68 that is also connected to the second drive train 64. First and second trolleys 14, 16 are connected to the first and second drive devices 46, 50, respectively.
In this embodiment the first drive system 48′ includes a first motor 54, a first drive train 56, a first brake 58 and a first encoder 80. The first motor 54 is attached to a first drive train 56 which is connected to the first drive sprocket 74. The first brake 58 is connected to the first drive train 56, which is attached to the first idler sprocket 75, and the first encoder 80 is connected to the first motor 54. Similarly, the second drive system 52′ includes a second motor 62, a second drive train 64, a second brake 66, and a second encoder 82. The second motor 62 is attached to the second drive train 64 which is connected to the second drive sprocket 77. The second brake 66 is connected to the second drive train 64, which is attached to the second idler sprocket 76, and the second encoder 82 is connected to the second motor.
In this embodiment, the first motor 54 and the first brake 58 are not necessarily required to be aligned on a common axis. Likewise, the second motor 62 and the second brake 66 are not necessarily required to be aligned on a common axis. The brake's positions are shown for illustrative purposes. The respective brakes 58 and 66 can also be mounted at sprockets 74 and 77 instead of sprockets 75 and 76 without violating the scope and intention of the invention. The first drive system 48′ drives the first drive sprocket 74 that engages the first chain 70 causing the first trolley 14 to move and the second drive system 52′ drives the second drive sprocket 77 that engages the second chain 72 causing the second trolley 16 to move. In other embodiments, the first and second drive devices 46, 50 may utilize drive belts and rollers instead of chains and sprockets or any other suitable material or construction without departing from the spirit and scope of the invention.
As shown in
In scenarios where it is desired that the first and second trolleys 14, 16 of the embodiment of
Because of wearing of the mechanical parts and/or uneven weight distribution of loads, slippage may occur during the movement of the motor shaft, sprocket and/or rollers and, thus, the relative distance between the trolleys may not stay constant during movement. As shown in
In another operating mode, as shown in
In still another operating mode, as shown in
As described above, this trolley control system 10′ allows a gantry crane 12 operator to: (1) maneuver both a first and a second trolley 14, 16 simultaneously using multiple motors and drive systems; or (2) maneuver each of the trolleys 14, 16 independent of one another using a separate drive system for each trolley 14, 16.
The front control system 10″ further comprises a first drive device 46, a first drive system 48″, a second drive device 50 and the second drive system 52″. The first drive device 46 is mounted to the trolley beam 40 and is powered by the first drive system 48″. A second drive device 50 is also mounted to the trolley beam 40 and is powered by the first drive system 48″. The first trolley 14 is connected to the first drive device 46 while a second trolley 16 is connected to the second drive device 50. In an embodiment the first drive device 46 comprises a first drive chain 70, a first drive sprocket 74 and a first idler sprocket 75, and the second drive device 50 comprises a second drive chain 72, a second drive sprocket 77 and a second idler sprocket 76.
In the embodiment shown in
As shown in
When in operation, the first motor 54 is capable of operating both the first and second trolley 14, 16 at the same time. As shown in
In another operating mode, as shown in
In still another operating mode, the first motor 54 operates only the second trolley 16 while the first trolley 14 remains stationary. As shown in
As described above, this trolley control system 10″ allows a gantry crane 12 operator to: (1) maneuver both a first and a second trolley 14, 16 simultaneously using a single motor; or (2) maneuver each of the trolleys 14, 16 individually with a single motor.
In alternative embodiments, the first and second drive devices 46″, 50″ may utilize drive belts instead of chains (and rollers instead of sprockets) or any other suitable material or construction without departing from the spirit and scope of the invention. While only trolley control system 10 and 11 have been pictured in
For the purposes of promoting an understanding of the principles of the invention, reference has been made to the preferred embodiments illustrated in the drawings, and specific language has been used to describe these embodiments. However, no limitation of the scope of the invention is intended by this specific language, and the invention should be construed to encompass all embodiments that would normally occur to one of ordinary skill in the art.
The present invention may be described in terms of functional block components and various processing steps. Such functional blocks may be realized by any number of hardware and/or software components configured to perform the specified functions. For example, the present invention may employ various integrated circuit components, e.g., memory elements, processing elements, logic elements, look-up tables, and the like, which may carry out a variety of functions under the control of one or more microprocessors or other control devices. Similarly, where the elements of the present invention are implemented using software programming or software elements the invention may be implemented with any programming or scripting language such as C, C++, Java, assembler, or the like, with the various algorithms being implemented with any combination of data structures, objects, processes, routines or other programming elements. Furthermore, the present invention could employ any number of conventional techniques for electronics configuration, signal processing and/or control, data processing and the like. The words “mechanism” and “element” are used broadly and are not limited to mechanical or physical embodiments, but can include software routines in conjunction with processors, etc.
The particular implementations shown and described herein are illustrative examples of the invention and are not intended to otherwise limit the scope of the invention in any way. For the sake of brevity, conventional electronics, control systems, software development and other functional aspects of the systems (and components of the individual operating components of the systems) may not be described in detail. Furthermore, the connecting lines, or connectors shown in the various figures presented are intended to represent exemplary functional relationships and/or physical or logical couplings between the various elements. It should be noted that many alternative or additional functional relationships, physical connections or logical connections may be present in a practical device. Moreover, no item or component is essential to the practice of the invention unless the element is specifically described as “essential” or “critical”.
The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural. Furthermore, recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. Finally, the steps of all methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
Numerous modifications and adaptations will be readily apparent to those skilled in this art without departing from the spirit and scope of the present invention.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. It should be understood that the illustrated embodiments are exemplary only, and should not be taken as limiting the scope of the invention.
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Number | Date | Country | |
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20110147330 A1 | Jun 2011 | US |