CROSS-REFERENCE TO RELATED APPLICATIONS
This Non-provisional application claims priority under 35 U.S.C. § 119(a) on Patent Application No. 106141410 filed in Taiwan, Republic of China, on Nov. 28, 2017, the entire contents of which are hereby incorporated by reference.
FIELD OF THE INVENTION
The present invention especially related to an indexing driving device, which can eliminate the backlash between cam components and roller followers, to avoid the shock and vibration so as to increase the positioning accuracy of the turntable.
BACKGROUND OF THE INVENTION
The roller type turntable is widely used in the indexing application of the machine tool, such as the indexing plate of the fourth axis or the cutter head of the tool magazine; in general, based on the position of the roller follower, the indexing driving mode of the roller type turntable can be divided into drive mode of roller gear cam drive mode and drive mode of barrel cam, so as to position the turntable in a preset position. Please refer to FIG. 1, which shows the so-called drive mode of roller gear cam, wherein the roller follower 10 is provided on the outer circumference of the turntable 11, and the central axis of each roller follower 10 is vertically radiated. The roller gear cam 12 drives the roller follower 10 on the outer circumference of the turntable 11, thereby drives the turntable 11 to rotate and be positioned at a preset position. Please refer to FIG. 2, which is so-called drive mode of barrel cam, the roller follower 20 is provided on the disk surface of the turntable 21, and the center axis of each of the roller follower 20 is parallel to the central axis of the turntable 21, and the barrel cam 22 drives the roller follower 20 on the disk surface of the turntable 21, thereby drives the turntable 21 to rotate and be positioned at a preset position.
However, whether the roller gear cam or the barrel cam drives the driven roller of the turntable, the roller follower can only contact the rib wall on the cam side and make a rolling contact. There must be a gap between the cam groove of the roller gear cam or the barrel cam and the roller followers. When the gap is driven, the roller follower and the rib wall on the other side will make a so-called backlash. Generally, the backlash is about 0.1 m. Please refer to FIG. 2, as for the barrel cam, the roller follower 20 on the disk surface of the turntable 21 must be rolling contact on at least one side of the cam groove 221 of the barrel cam 22, and the roller follower 20 must also be rotatable in the cam groove 221.
Therefore, the groove width of the cam groove 221 of the barrel cam 22 must be slightly larger than the outer diameter of the roller follower 20. The cam groove 221 of the barrel cam 22 is conventionally manufactured by the outer diameter of the roller follower 20 plus the required groove width of the cam groove 221 for rotation. The cam groove 221 of the equal groove width is formed according to the required groove width. Therefore, when the roller follower 20 is placed in the cam groove 221, a gap is formed between the left rib wall 222 and the right rib wall 223. Please refer to FIG. 3, when the barrel cam 22 rotates counterclockwise (CCW), the right rib of the barrel cam 22. The wall 223 will contact the pre-compressed roller followers 20 to drive the turntable 21 to rotate clockwise (CW), but the respective roller follower 20 and the left rib wall 222 of the barrel cam 22 are also produced a backlash with 0.1 mm width. In contrast, please refer to FIG. 4, when the barrel cam 22 rotates clockwise (CW), the left side rib wall 222 of the barrel cam 22 will contact and pre-compress to each of the roller follower 20, to rotate the turntable 21 counterclockwise (CCW). Whereas each of the roller follower 20 and the barrel cam 22 of the right side wall of the rib 223 has also produced a backlash with 0.1 mm width. The existence of the backlash mentioned above not only causes the shock and vibration between the rib wall and the roller follower of the cam when the barrel cam is started or reversed, but also affects the positioning accuracy of the index rotation of the turntable. In particular, the rotation of the indexing disc of the fourth shaft affects the machining accuracy of the workpiece, so whether it is the driving method of roller gear cam or driving method of barrel cam, the manufacturer is working to eliminate the backlash design.
Please refer to FIG. 1, due to the radial force generated by the rotation of the roller gear cam 12 driving the turntable 11 intersects the center axis of the turntable 11, the driving method of roller gear cam is known to utilize the inclined angle design on the rib wall 121 of the roller gear cam 12, and adjust the axial distance between the turntable 11 and the roller gear cam 12, the backlash between the roller gear cam 12 and the roller follower 10 can be eliminated. However, such a method changes the axial distance between the turntable 11 and the roller gear cam 12, so it will change the motion mode set from the original design, thereby causing motion errors.
Please refer to FIG. 2, as for the driving mode of barrel cam, the radial force generated by the rotation of the barrel cam 22 driving the turntable 21 is parallel to the central axis of the turntable 21. If the axial distance between the turntable 21 and the barrel cam 22 is adjusted, not only the turntable 21 would to be unilaterally forced then sway and skew, but also the original designed motion mode would be changed, thereby causing motion errors. Regardless the driving mode of roller gear cam or the barrel cam, the existing problem of backlash cannot be effectively solved.
In view of this, the inventor has been engaged in research and development and production of related industries for many years, and has conducted in-depth research on the problems currently faced. After long-term efforts and research, the inventor has finally developed an effective elimination the problem of backlash between cam components and roller followers. The shortcomings of the prior art is improved effectively, which is the design tenet of the present invention.
SUMMARY OF THE INVENTION
The first object of the present invention is to provide an indexing driving device of turntable, which is provided with a plurality of roller followers arranged at equal angular intervals; and a barrel component, which is provided on one side of the turntable, the cam component is provided with a first side rib wall with a continuous cam curved surface in a first direction and a second side rib wall with a continuous cam curved surface in a second direction, and the first side rib wall and the second side rib wall are facing opposite sides to form a cam groove with variable groove width, for introducing the roller followers and rotating the turntable; wherein the cam groove with variable groove width makes the first side rib wall and the second side rib wall respectively pre-compress on at least one pair of the roller followers of the turntable symmetrically in different directions, so as to effectively eliminate the backlash problem between the cam component and the roller followers.
The second object of the present invention is to provide an indexing driving device for a turntable, wherein the first side rib wall and the second side rib wall are respectively pre-compress to at least one pair of roller followers symmetrically in different directions. In order to eliminate the backlash between the cam component and the roller followers, the shock and vibration between the cam component and each roller follower can be effectively avoided whether in the forward or reverse start or stop, thereby effectively reducing noise and vibration during transmission.
The third object of the present invention is to provide an indexing driving device for a turntable, wherein the first side rib wall and the second side rib wall respectively pre-compress to at least one pair of roller followers of the turntable by different directions. In order to eliminate the backlash between the cam component and the roller followers, the turntable can be accurately positioned at the preset position when the cam component is rotated and positioned, thereby effectively improving the positioning accuracy of the turntable.
The fourth object of the present invention is to provide an indexing driving device for a turntable, wherein the first side rib wall and the second side rib wall are respectively pre-compress to at least one pair of roller followers symmetrically in different directions. In order to eliminate the backlash between the cam component and the roller followers, the turntable can be accurately positioned at the preset position when the cam component is rotated and positioned, thereby effectively improving the machining accuracy of the working piece.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1: Schematic diagram of the driving mode of conventional roller gear cam.
FIG. 2: Schematic diagram of the driving mode of conventional barrel cam.
FIG. 3: Figure shows the relative positional relationship diagram of the left and right rib walls of each roller followers, when the barrel cam of FIG. 2 is rotated counterclockwise.
FIG. 4: Shows the relative positional relationship diagram of the left and right rib walls of each roller followers, when the barrel cam of FIG. 2 is rotated clockwise
The relative positional relationship diagram of the left and right rib walls of the wheel.
FIG. 5: Schematic diagram of the structure of the present invention.
FIG. 6: Schematic diagram of the cam component in the present invention.
FIG. 7: Schematic view showing the roller follower is placed in the cam complement of the present invention.
FIG. 8: Schematic diagram shows the relative positional relationship between each of the roller follower and the first and second side rib walls of the cam component in FIG. 7.
FIG. 9: Schematic diagram shows the counterclockwise rotation of the cam component of the present invention.
FIG. 10: Schematic diagram shows the cam component of the present invention rotated 360 degrees counterclockwise.
FIG. 11: Schematic diagram shows the relative positional relationship between each of the roller follower and the first and second side rib walls of the cam component in FIG. 10.
FIG. 12: Schematic diagram shows the clockwise rotation of the cam member of the present invention.
FIG. 13: Schematic diagram shows the cam member of the present invention rotated 360 degrees clockwise.
FIG. 14: Schematic diagram shows the relative positional relationship between each of the roller follower and the first and second side rib walls of the cam component in FIG. 13.
DETAILED DESCRIPTION OF THE INVENTION
In order to let the reviewer further understand the present invention, the preferred embodiment will be described in detail as the following description:
Please refer to FIG. 5, the driving mode of present invention can be roller gear cam and barrel cam; in one of the embodiments of the present invention, the barrel cam is used as driving mode for description; in the driving mode of barrel cam, the turntable 31 is provided on a machine base 30, the turntable 31 is freely rotatable on the machine base 30, the turntable 31 is having a plurality of roller followers 32 arranged at equal angular intervals.
In one of the embodiments of the present invention, the turntable 31 is having 20 roller followers 32 arranged at equal angular intervals. The central axis of the plurality of roller followers are parallel to the central axis of the turntable, and the cam component is barrel cam. A barrel component 40 is provided on one side of the turntable 31. In one of the embodiments of the present invention, the cam component 40 is barrel cam, wherein the cam component 40 is having a cam axle 41, one end of the cam axle 41 is connected to a driving source 50 to drive the cam component 40 to rotate. The driving source 50 of the cam component 40 is connected to a reducer 51, the reducer is driving connected to the cam axle 41 of the can component 40.
Please refer to FIG. 6, the cam component 40 is provided with a first side rib wall 42 with a continuous cam curved surface in a first direction and a second side rib wall 43 with a continuous cam curved surface in a second direction, and the first side rib wall 42 and the second side rib wall 43 are facing opposite sides to form a cam groove with “variable groove width”, for introducing the roller followers 32 and rotating the turntable 31; Besides, the leading end of the first side rib wall 42 and the second side rib wall 43 of the cam component extends with a progressive guiding can curved surface 421, 431 for progressively leading or introducing the rollers followers 32 smoothly. In one of the embodiments of the present invention, the cam component 40 is designed according to various conditions, and the can component 40 is provided with a first side rib wall 42 with a continuous cam curved surface in a first direction (from right to left) formed by machining, and the cam component 40 is provided with a second side rib wall 43 with a continuous cam curved surface in a second direction (from left to right) formed by machining to form a cam groove with “variable groove width”. That is, the conventional technology first constructs the can groove, and the first side rib wall and the second side rib wall are naturally formed on the two sides of the cam groove, so that the “equal groove width” of can groove is obtained. However, the invention firstly constructs a continuous cam curved surface of the first side rib wall 42 and the second side rib wall 43, so that the cam groove with “variable groove width” can be obtained between the first side rib wall 42 and the second side rib wall 43.
Please refer to FIG. 7, when the cam groove 44 of the cam component 40 of the present invention is placed in the roller follower of the turntable 31, since the cam groove 44 is designed to be “variable groove width”, the cam groove with variable groove width makes the first side rib wall 42 and the second side rib wall 43 respectively pre-stress on at least one pair of the roller followers of the turntable 31 symmetrically in different directions. In one embodiment of the present invention, the first side rib wall 42 and the second side rib wall 43 are pre-compressed by the first and second directions respectively, the first pair of roller followers 32b, 32o and the second pair of roller followers 32d, 32e. The center position of roller follower 32a maintains a gap with the first side rib wall 42 and the second side rib wall 43 without contact. Please refer to FIG. 8 for the relative positional relationship between each of the roller followers 32a, 32b, 32c, 32d, and 32e and the first side rib wall 42 and the second side rib wall 43. The A1 section represents the pre-compression zone of the first side rib wall 42, the A2 section represents the pre-compression import and export area of the first side rib wall 42, and the B1 section represents the pre-compression zone of the second side rib wall 43. The B2 section indicates the pre-compression import and export area of the second side rib wall 43, and the C section indicates the pre-compression reversing area.
In the present invention, since the cam groove 44 has a design of “variable groove width”, it can be found from the relative positional relationship diagram that the roller follower 32a located in the pre-compression reversing zone of the C section does not contact the first side rib wall 42 and the second side rib wall 43. The first pair of roller followers 32b and the second pair of roller followers 32d are located in the pre-compression zone of the first side rib wall 42 in the A1 section, and the gap between the first side rib wall 42 is 0 mm; that is, the first pair of roller followers 32b and the second pair of roller followers 32d are in contact with the first side rib wall 42, and are pre-compressed by the first side rib wall 42. As for the first pair of roller followers 320 and the second pair of roller followers 32e are fall in the pre-compression zone of the second side rib wall 43 of the B1 section, and the gap between the second side rib walls 43 is 0 mm; that is, the first pair of roller followers 32c and the second pair of roller followers 32e are in contact with the second side rib wall 43 and are pre-compressed by the second side rib wall 43, so that the first side rib wall 42 and the second side rib wall 43 can be symmetrically pre-compressed from different directions respectively with the first pair of roller followers 32b, 320 and the second pair of roller followers 32d, 32e.
Please refer to FIG. 9, when the cam component 40 is rotated counterclockwise (CCW), the second side rib wall 43 pre-compresses to the first pair of roller followers 32o and the second pair of roller followers 32e. Therefore, the second side rib wall 43 of the cam component 40 can be used to immediately move the first pair of roller followers 32c and the second pair of roller followers 32e to drive the turntable 31 clockwise (CW) to rotate, and effectively avoid the impact between the can component 40 and each of the roller followers, thereby effectively reducing the noise and vibration of the transmission. Please refer to FIGS. 10 and 11, after the cam component 40 is rotated 360 degrees counterclockwise (CCW), the guiding cam curved surface 431 of the leading end of the second side rib wall 43 of the cam component 40 can be gradually derived from the pre-compression import and export area of the second side rib wall 43 of the B2 section, so that the pre-compression zone of the second side rib wall 43 of the B1 section is changed to pre-compresses on the roller followers 320, 32a. Meanwhile, the rotation of the turntable 31 is also synchronized with the roller follower 32b to the pre-compression reversing zone of the C section without contacting the first side rib wall 42 and the second side rib wall 43, and the roller follower 32d is maintained in the first side rib of the A1 section. The pre-compression zone of the first side rib wall 42 and the guiding cam surface 421 of the leading end of the first side rib wall 42 are progressively introduced into the roller follower 32f from the pre-compression import and export area of the first side rib wall 42 of the A2 section, and the roller follower 32f enters the pre-compression zone of the first side rib wall 42 of the A1 section, and is in contact with the first side rib wall 42. The first side rib wall 42 and the second side rib wall 43 can be symmetrically pre-compressed from different directions respectively with the first pair of roller followers 32d, 32a and the second pair of roller followers 32f, 32c. Therefore, when the cam member 40 stops rotating, the roller followers 32d, 32f also simultaneously causes the turntable 31 to stop rotating immediately, so that the turntable 31 is accurately positioned at the preset indexing position.
Please refer to FIG. 12, which is continued from the state of FIG. 10, when the cam component 40 is rotated clockwise (CW), the first side rib wall 42 pre-compresses to the first pair of roller followers 32d and the second pair of roller followers 32f. Therefore, the first side rib wall 42 of the cam component 40 can be used to immediately move the first pair of roller followers 32d and the second pair of roller followers 32f to drive the turntable 31 counterclockwise (CCW) to rotate, and effectively avoid the impact between the cam component 40 and each of the roller followers, thereby effectively reducing the noise and vibration of the transmission. Please refer to FIGS. 13 and 14, after the cam component 40 is rotated 360 degrees clockwise (CCW), the guiding cam curved surface 421 of the leading end of the first side rib wall 42 of the cam component 40 can be gradually derived from the pre-compression import and export area of the first side rib wall 42 of the A2 section, so that the pre-compression zone of the first side rib wall 42 of the A1 section is changed to pre-compress on the roller followers 32b, 32d. Meanwhile, the rotation of the turntable 31 is also synchronized with the roller follower 32c to the pre-compression reversing zone of the C section without contacting the first side rib wall 42 and the second side rib wall 43, and the roller follower 32c is maintained in the second side rib of the B1 section. The pre-compression zone of the second side rib wall 43 and the guiding cam surface 431 of the leading end of the second side rib wall 43 are progressively introduced into the roller follower 32e from the pre-compression import and export area of the second side rib wall 43 of the B2 section, and the roller follower 32e enters the pre-compression zone of the second side rib wall 43 of the B1 section, and is in contact with the second side rib wall 43. The first side rib wall 42 and the second side rib wall 43 can be symmetrically pre-compressed from different directions respectively with the first pair of roller followers 32b, 32c and the second pair of roller followers 32d, 32e. Therefore, when the cam member 40 stops rotating, the roller followers 32c, 32e also simultaneously causes the turntable 31 to stop rotating immediately, so that the turntable 31 is accurately positioned at the preset indexing position.
According to the above description, the can component provides the design of the cam groove with “variable groove width”. Therefore, the cam component can pre-compress to at least one pair of roller followers on the first side rib wall with a continuous cam curved surface in a first direction and on the second side rib wall with a continuous cam curved surface in a second direction, so as to keep the zero backlash state between the first side rib wall, the second side rib wall and at least one pair of roller followers. The cam component can be positively or reversely started or stopped at any angular position without causing impact vibration between the rib wall and the roller followers, which not only makes the turntable accurately located at the preset indexing position and ensures the machining accuracy of the workpiece on the turntable.
Accordingly, the present invention is a practical and progressive design, but it has not been disclosed that the same products and publications are disclosed, thereby permitting the invention patent application requirements, and applying in accordance with the law.
Although the present invention has been described in terms of specific exemplary embodiments and examples, it will be appreciated that the embodiments disclosed herein are for illustrative purposes only and various modifications and alterations might be made by those skilled in the art without departing from the spirit and scope of the invention as set forth in the following claims.
SYMBOLS
The Prior Art:
- 10 roller follower
- 11 turntable
- 12 roller gear cam
- 121 roller gear cam
- 20 roller follower
- 21 turntable
- 22 barrel cam
- 221 cam groove
- 222 left rib wall
- 223 right rib wall
The present invention:
- 30 machine base
- 31 turntable
- 32 roller follower
- 32a roller follower
- 32b roller follower
- 32o roller follower
- 32d roller follower
- 32e roller follower
- 32f roller follower
- 40 can component
- 41 cam axle
- 42 first side rib wall
- 421 guiding cam curved surface
- 43 second side rib wall
- 431 guiding cam surface
- 44 cam groove
- 50 driving source
- 51 reducer
- A1 section: pre-compression zone of the first side rib wall
- A2 section: pre-compression import and export area of the first side rib wall
- B1 section: pre-compression zone of the second side rib wall
- B2 section: pre-compression import and export area of the second side rib wall
- C section: pre-compression reversing area
Patent Application
20190160620
