The present disclosure relates to a multi-panel door. More specifically, the present disclosure is related to motion control of individual door panels of a multi-panel door relative to one another.
In many multi-panel doors, when a leading door is moved toward an open or closed position, a trailing door remains stationary until the leading door impacts the trailing door and either pushes or pulls the trailing door along with it. This can result in additional noise.
Thus, while current multi-panel doors achieve their intended purpose, there is a need for a new and improved multi-panel door that provides motion control of a leading door panel relative to a trailing door panel as the leading door panel and trailing door panel are moved back and forth between open and closed positions.
According to several aspects of the present disclosure, an indexing multi-panel door includes a leading door panel slidingly supported on a first track and moveable between an open position and a closed position, a trailing door panel slidingly supported on a second track and moveable between an open position and a closed position, a motion control track mounted to one of the leading door panel and the trailing door panel, a follower mounted to and extending laterally from the other one of the leading door panel and the trailing door panel, the follower including a first distal end that is received within the motion control track, wherein the motion control track includes features adapted to frictionally engage the first distal end of the follower, wherein when the leading door is moved back and forth between the open position and the closed position, frictional engagement between the first distal end of the follower and features within the motion control track simultaneously moves the trailing door back and forth between the open and closed positions along with the leading door panel, and allows slippage between the first distal end of the follower and the features within the motion control track, wherein the leading door panel and the trailing door panel move relative to one another as the leading door panel and the trailing door panel are moved back and forth between the open and closed positions.
According to several aspects of the present disclosure, an indexing multi-panel door includes a leading door panel slidingly supported on a first track and moveable between an open position and a closed position, a trailing door panel slidingly supported on a second track and moveable between an open position and a closed position, a motion control track mounted to one of the leading door panel and the trailing door panel, the motion control track including an opening track and a closing track, a follower mounted to and extending laterally from the other one of the leading door panel and the trailing door panel, the follower including a first distal end that is received within the opening track of the motion control track during opening of the leading door panel and the trailing door panel, and is received within the closing track of the motion control track during closing of the leading door panel and the trailing door panel, each of the opening track and the closing track including features adapted to frictionally engage the first distal end of the follower, wherein when the leading door is moved back and forth between the open position and the closed position, frictional engagement between the first distal end of the follower and features within the motion control track simultaneously moves the trailing door back and forth between the open and closed positions along with the leading door panel, and allows slippage between the first distal end of the follower and the features within the opening track and the closing track, wherein the leading door panel and the trailing door panel move relative to one another as the leading door panel and the trailing door panel are moved back and forth between the open and closed positions.
According to another aspect, the follower includes an over-center feature adapted to allow the first distal end of the follower to toggle from the closing track to the opening track when the leading door panel and the trailing door panel are completely closed, keep the first distal end of the follower engaged with the opening track during opening of the leading door panel and the trailing door panel, allow the first distal end of the follower to toggle from the opening track to the closing track when the leading door panel and the trailing door panel are completely open, and keep the first distal end of the follower engaged with the closing track during closing of the leading door panel and the trailing door panel.
According to another aspect, the opening track and the closing track are parallel to and adjacent one another, the closing track including a first ramped surface that forces the first distal end of the follower to toggle to the opening track when the leading door panel and the trailing door panel are moved to the closed position, and the opening track including a second ramped surface that forces the first distal end of the follower to toggle to the closing track when the leading door panel and the trailing door panel are moved to the open position.
According to another aspect, the first distal end of the follower includes a spring biased roller ball, wherein the roller ball is spring biased laterally outward toward the motion control track.
According to another aspect, the motion control track includes a lateral facing friction surface, the spring biased roller ball of the first distal end of the follower engaging the friction surface and sliding across the friction surface as the leading door panel and the trailing door panel move relative to one another, the spring bias of the roller ball pushing the roller ball against the friction surface of the motion control track.
According to another aspect, the features within the motion control track comprise at least one section of the friction surface within the opening track that extends laterally outward toward the follower and at least one section of the friction surface within the closing track that extends laterally outward toward the follower, wherein when the first distal end of the follower slides across the at least one section of the friction surface within the opening track, the spring biased roller ball is pushed laterally against the biasing force of the spring, increasing the force that the spring bias of the roller ball pushes the roller ball against the friction surface of the opening track and reducing the amount of slippage between the follower and the motion control track and the movement of the leading door panel and the trailing door panel relative to one another as the leading door panel and the trailing door panel move toward the open positions, and when the first distal end of the follower slides across the at least one section of the friction surface within the closing track, the spring biased roller ball is pushed laterally against the biasing force of the spring, increasing the force that the spring bias of the roller ball pushes the roller ball against the friction surface of the closing track and reducing the amount of slippage between the follower and the motion control track and the movement of the leading door panel and the trailing door panel relative to one another as the leading door panel and the trailing door panel move toward the closed positions.
According to another aspect, each of the at least one section of the friction surface within the opening track and each of the at least one section of the friction surface within the closing track is one of flat and extends laterally outward toward the follower a constant distance over an entire length and providing a constant frictional engagement over the entire length, and flat and ramped, extending laterally outward toward the follower a gradually varying distance over the entire length and providing a varying frictional engagement over the entire length.
According to another aspect, the at least one section of the friction surface within the opening track provides an opening profile for the leading door panel and the trailing door panel during opening of the leading door panel and the trailing door panel, and the at least one section of the friction surface within the closing track provides a closing profile for the leading door panel and the trailing door panel during closing of the leading door panel and the trailing door panel.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
Referring to
Referring to
A motion control track 28 is mounted to one of the leading door panel 12 and the trailing door panel 16. As shown in
The follower 30 includes a first distal end 32 that is received within the motion control track 28. The motion control track 28 includes features 34 adapted to frictionally engage the first distal end 32 of the follower 30. When the leading door panel 12 is moved back and forth between the open position and the closed position, frictional engagement between the first distal end 32 of the follower 30 and the features 34 within the motion control track 28 simultaneously moves the trailing door panel 16 back and forth between the open and closed positions along with the leading door panel 12, and allows slippage between the first distal end 32 of the follower 30 and the features 34 within the motion control track 28, wherein the leading door panel 12 and the trailing door panel 16 move relative to one another as the leading door panel 12 and the trailing door panel 16 are moved back and forth between the open and closed positions. The frictional engagement between the first distal end 32 of the follower 30 and the features 34 within the motion control track 28 provide sufficient friction to cause motion of the leading door panel 12 to be transferred to the trailing door panel 16 while simultaneously allowing slippage between the first distal end 32 of the follower 30 and the motion control track 28 so the trailing door panel 16 moves at a different speed than the leading door panel 12.
The features 34 of the motion control track 28 provide varying amounts of frictional engagement between the first distal end 32 of the follower 30 and the motion control track 28 to allow movement of the trailing door panel 16 relative to the leading door panel 12 to be tuned to a specific profile as the leading door panel 12 and the trailing door panel 16 are moved back and forth between the open and closed positions.
Referring to
Referring to
The over-center feature 40 allows the first distal end 32 of the follower 30 to toggle from the closing track 38 to the opening track 36 when the leading door panel 12 and the trailing door panel 16 are completely closed and keeps the first distal end 32 of the follower 30 engaged with the opening track 36 during opening of the leading door panel 12 and the trailing door panel 16. Further, the over-center feature 40 allows the first distal end 32 of the follower 30 to toggle from the opening track 36 to the closing track 38 when the leading door panel 12 and the trailing door panel 16 are completely open, and keeps the first distal end 32 of the follower 30 engaged with the closing track 38 during closing of the leading door panel 12 and the trailing door panel 16.
Referring again to
Referring to
Referring to
When the first distal end 32 of the follower 30 slides across the at least one section 74 of the friction surface 72 within the opening track 36, the spring biased roller ball 66 is pushed laterally against the biasing force of the ball spring 68, compressing the ball spring 68 and increasing the force at which the roller ball 66 is pushed against the friction surface 72 of the opening track 36. This reduces the amount of slippage between the follower 30 and the motion control track 28 and the movement of the leading door panel 12 and the trailing door panel 16 relative to one another as the leading door panel 12 and the trailing door panel 16 move toward the open position.
Referring again to
When the first distal end 32 of the follower 30 slides across the at least one section 76 of the friction surface 72 within the closing track 38, the spring biased roller ball 66 is pushed laterally against the biasing force of the ball spring 68, compressing the ball spring 68 and increasing the force at which the roller ball 66 is pushed against the friction surface 72 of the closing track 38. This reduces the amount of slippage between the follower 30 and the motion control track 28 and the movement of the leading door panel 12 and the trailing door panel 16 relative to one another as the leading door panel 12 and the trailing door panel 16 move toward the closed position.
Referring again to
Referring again to
The first distal end 32 of the follower 30 then engages the first section 74A of the friction surface 72 within the opening track 36 that extends laterally outward toward the follower 30. The first section 74A extends laterally outward toward the follower 30 a first distance 78, and thus compresses the ball spring 68 and increases the frictional engagement between the roller ball 66 and the friction surface 72. The increased frictional force reduces the amount of slippage between the roller ball 66 and the friction surface 72 and causes the trailing door panel 16 to be pushed toward the open position by the leading door panel 12, as the leading door panel 12 moves toward the open position. There is still slippage, so there is still relative motion between the leading door panel 12 and the trailing door panel 16, however, the relative motion between the leading door panel 12 and the trailing door panel 16 is reduced as compared to the relative motion between the leading door panel 12 and the trailing door panel 16 as the follower 30 passed through the first flat zone 90.
The first distal end 32 of the follower 30 then passes through a second flat zone 92, wherein, once again, the frictional engagement of the roller ball 66 within the follower 30 and the friction surface 72 of the motion control track 28 is very little, such that the trailing door panel 16 moves very little as the leading door panel 12 moves relative to the trailing door panel 16 toward the open position.
Finally, the first distal end 32 of the follower 30 then engages the second section 74B of the friction surface 72 within the opening track 36 that extends laterally outward toward the follower 30. The second section 74B extends laterally outward toward the follower 30 a second distance 80, and thus compresses the ball spring 68 and increases the frictional engagement between the roller ball 66 and the friction surface 72. The second distance 80 is greater than the first distance 78, thus the ball spring 68 is compressed more than when the follower engaged the first section 74A, and increases the frictional engagement between the roller ball 66 and the friction surface 72 more than when the follower 30 engaged the first section 74A. The increased frictional force reduces the amount of slippage between the roller ball 66 and the friction surface 72 and causes the trailing door panel 16 to be pushed toward the open position by the leading door panel 12, as the leading door panel 12 moves toward the open position. There is still slippage, so there is still relative motion between the leading door panel 12 and the trailing door panel 16, however, the relative motion between the leading door panel 12 and the trailing door panel 16 is reduced as compared to the relative motion between the leading door panel 12 and the trailing door panel 16 as the follower 30 passed through the first and second flat zones 90, 92 and the first section 74A.
As the leading door panel 12 and the trailing door panel 16 approach the fully open position, the first distal end 32 of the follower 30 is positioned within the opening track 36 of the motion control track 28 at a second position 94, as shown in
Referring to
The first distal end 32 of the follower 30 then passes through a third flat zone 102, wherein, the frictional engagement of the roller ball 66 within the follower 30 and the friction surface 72 of the motion control track 28 is very little, such that the trailing door panel 16 moves very little as the leading door panel 12 moves relative to the trailing door panel 16 toward the closed position.
Finally, the first distal end 32 of the follower 30 then engages the fourth section 76B of the friction surface 72 within the closing track 38 that extends laterally outward toward the follower 30. The fourth section 76B extends laterally outward toward the follower 30 the third distance 82, and thus compresses the ball spring 68 and increases the frictional engagement between the roller ball 66 and the friction surface 72, just as within the third section 76A. The increased frictional force reduces the amount of slippage between the roller ball 66 and the friction surface 72 and causes the trailing door panel 16 to be pulled toward the closed position by the leading door panel 12, as the leading door panel 12 moves toward the closed position. There is still slippage, so there is still relative motion between the leading door panel 12 and the trailing door panel 16, however, the relative motion between the leading door panel 12 and the trailing door panel 16 is reduced as compared to the relative motion between the leading door panel 12 and the trailing door panel 16 as the follower 30 passed through the third flat zone 100.
As the leading door panel 12 and the trailing door panel 16 approach the fully closed position, the first distal end 32 of the follower 30 is positioned within the closing track 38 of the motion control track 28 at a fourth position 104, as shown in
Each of the first, second, third and fourth sections 74A, 74B, 76A, 76B of the friction surface 72 that extend laterally outward toward the follower 30 may be flat and extend laterally outward toward the follower 30 a constant distance over an entire length, as shown in
The first and second sections 74A, 74B of the friction surface 72 that extend laterally outward toward the follower 30 provide an opening profile for the leading door panel 12 and the trailing door panel 16 during opening of the leading door panel 12 and the trailing door panel 16. The third and fourth sections 76A, 76B of the friction surface 72 that extend laterally outward toward the follower 30 provide a closing profile for the leading door panel 12 and the trailing door panel 16 during closing of the leading door panel 12 and the trailing door panel 16. By varying the length of the sections 74A, 74B, 76A, 76B, 106 and the distances that each section 74A, 74B, 76A, 76B, 106 extends laterally outward, the opening profile and the closing profile can be uniquely tuned to obtain desired behavior of the multi-panel door 10 by controlling the relative motion of the leading and trailing door panels 12, 16 relative to one another while the leading and trailing door panels 12, 16 are being moved back and forth between the open and closed position.
The description of the present disclosure is merely exemplary in nature and variations that do not depart from the gist of the present disclosure are intended to be within the scope of the present disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the present disclosure.