The subject matter of the present disclosure relates generally to a diverter for an appliance.
Dishwasher appliances generally include a tub that defines a wash compartment. Rack assemblies can be mounted within the wash compartment of the tub for receipt of articles for washing. Spray assemblies within the wash compartment can apply or direct wash fluid towards articles disposed within the rack assemblies in order to clean such articles. Multiple spray assemblies can be provided including e.g., a lower spray arm assembly mounted to the tub at a bottom of the wash compartment, a mid-level spray arm assembly mounted to one of the rack assemblies, and/or an upper spray assembly mounted to the tub at a top of the wash compartment. Other configurations may be used as well.
A dishwashing appliance is typically equipped with at least one pump for circulating fluid through the spray assemblies. However, due to e.g., government regulations related to energy and/or water usage, the pump may not be able to supply fluid to all spray assemblies at the same time. Accordingly, a dishwashing appliance that can be configured to selectively control the flow through different spray assemblies or other fluid elements would be useful.
Certain conventional dishwashing appliances use a device, referred to as a diverter, to control the flow of fluid in the dishwashing appliance. For example, the diverter can be used to selectively control which flow assemblies receive a flow of fluid. In one construction, the diverter uses an electrically powered motor to rotate an element between different ports for fluid control. The motor adds a significant expense to the overall manufacturing cost of the dishwashing appliance and must be separately controlled during cleaning operations so that the proper flow is occurring.
Additionally, the motor is typically positioned below the diverter, which is positioned below the sump portion of the appliance. As such, significant space is consumed which can reduce the space available in the dishwashing compartment for placement of dishes, glasses, silverware, and other items for cleaning. Thus, a diverter that does not require an electrically powered motor to operate would be beneficial, resulting in a savings in both costs and space.
The present invention provides a passive diverter, i.e.—a diverter that does not require a dedicated motor to switch between multiple outlet ports. The diverter uses the forces provided by a flow of fluid from a pump to switch between different outlet ports. In a dishwashing appliance, fluid from the pump that e.g., supplies one or more spray assemblies can be used to cause the diverter to switch between different fluid outlets and the different spray assemblies or other fluid-using elements. A separate motor to power the diverter is not required, which allows a savings in costs and space. Additional aspects and advantages of the invention will be set forth in part in the following description, may be apparent from the description, or may be learned through practice of the invention.
In one exemplary embodiment, the present invention provides a dishwasher appliance. The dishwasher appliance includes a tub that defines a wash chamber for receipt of articles for washing and a pump for providing fluid flow for cleaning the articles. A diverter receives fluid flow from the pump. The diverter defines an axial direction and has a plurality of outlet ports for providing fluid to the wash chamber. The diverter includes a housing defining a chamber. The chamber has a fluid inlet and a fluid outlet to supply fluid to the outlet ports. A disk is positioned within the fluid outlet and rotatable about an axis. The disk defines an aperture for selectively controlling fluid flow from the chamber through one of the outlet ports. The disk is movable along the axial direction between a first position and a second position. The disk defines a channel and a plurality of cams projecting into the channel. A biasing element is configured to urge the rotatable disk into the first position. A boss extends from the housing into the channel of the disk. The boss defines a plurality of guide elements. The guide elements and cams are configured to interact so that movement of the disk along the axial direction between the first position and the second position causes the disk to rotate about the axis.
In another exemplary embodiment, the present invention provides a passive diverter for selectively controlling fluid flow in an appliance. The passive diverter defines an axial direction and includes a housing having a chamber and a plurality of fluid outlet ports for providing selective control of fluid flow for the appliance. The chamber has a fluid inlet and a fluid outlet to supply fluid to the outlet ports. A disk is positioned within the fluid outlet and is rotatable about an axis. The disk defines an aperture for selectively controlling fluid flow from the chamber through one of the outlet ports. The disk is movable along the axial direction between a first position and a second position. The disk defines a channel and a plurality of cams projecting into the channel. A biasing element is configured to urge the rotatable disk into the first position. A boss extends from the housing into the channel of the disk. The boss defines a plurality of guide elements, wherein the guide elements and cams are configured to interact so that movement of the disk along the axial direction between the first position and the second position causes the disk to rotate about the axis.
These and other features, aspects, and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the term “article” may refer to, but need not be limited to, dishes, pots, pans, silverware, and other cooking utensils and items that can be cleaned in a dishwashing appliance. The term “wash cycle” is intended to refer to one or more periods of time during the cleaning process where a dishwashing appliance operates while containing articles to be washed and uses a detergent and water, preferably with agitation, to e.g., remove soil particles including food and other undesirable elements from the articles. The term “rinse cycle” is intended to refer to one or more periods of time during the cleaning process in which the dishwashing appliance operates to remove residual soil, detergents, and other undesirable elements that were retained by the articles after completion of the wash cycle. The term “drying cycle” is intended to refer to one or more periods of time in which the dishwashing appliance is operated to dry the articles by removing fluids from the wash chamber. The term “fluid” refers to a liquid used for washing and/or rinsing the articles and is typically made up of water that may include additives such as e.g., detergent or other treatments.
Upper and lower guide rails 124, 126 are mounted on tub side walls 128 and accommodate roller-equipped rack assemblies 130 and 132. Each of the rack assemblies 130, 132 is fabricated into lattice structures including a plurality of elongated members 134 (for clarity of illustration, not all elongated members making up assemblies 130 and 132 are shown in
The dishwasher 100 further includes a lower spray-arm assembly 144 that is rotatably mounted within a lower region 146 of the wash chamber 106 and above a tub sump portion 142 so as to rotate in relatively close proximity to rack assembly 132. A mid-level spray-arm assembly 148 is located in an upper region of the wash chamber 106 and may be located in close proximity to upper rack 130. Additionally, an upper spray assembly 150 may be located above the upper rack 130.
The lower and mid-level spray-arm assemblies 144, 148 and the upper spray assembly 150 are part of a fluid circulation assembly 152 for circulating water and dishwasher fluid in the tub 104. The fluid circulation assembly 152 also includes a pump 154 positioned in a machinery compartment 140 located below the tub sump portion 142 (i.e., bottom wall) of the tub 104, as generally recognized in the art. Pump 154 receives fluid from sump 142 and provides a flow to the inlet 210 of a passive diverter 200 as more fully described below.
Each spray-arm assembly 144, 148 includes an arrangement of discharge ports or orifices for directing washing liquid received from diverter 200 onto dishes or other articles located in rack assemblies 130 and 132. The arrangement of the discharge ports in spray-arm assemblies 144, 148 provides a rotational force by virtue of washing fluid flowing through the discharge ports. The resultant rotation of the spray-arm assemblies 144, 148 and the operation of spray assembly 150 using fluid from diverter 200 provides coverage of dishes and other dishwasher contents with a washing spray. Other configurations of spray assemblies may be used as well.
The dishwasher 100 is further equipped with a controller 137 to regulate operation of the dishwasher 100. The controller may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor.
The controller 137 may be positioned in a variety of locations throughout dishwasher 100. In the illustrated embodiment, the controller 137 may be located within a control panel area 121 of door 120 as shown in
It should be appreciated that the invention is not limited to any particular style, model, or configuration of dishwasher. The exemplary embodiment depicted in
For this exemplary embodiment, diverter 200 includes a first outlet port 202, a second outlet port 204, a third outlet port 206, and a fourth outlet port 208. However, in other embodiments of the invention, two, three, or more than four outlet ports may be used with diverter 200 depending upon e.g., the number of switchable ports desired for selectively placing pump 154 in fluid communication with different fluid-using elements of appliance 100. Diverter 200 includes a rotatable disk 222 (
By way of example, first outlet port 202 can be fluidly connected with upper spray assembly 150, second outlet port can be fluidly connected with mid-level spray arm assembly 148, and third and fourth outlet ports 206 and 208 might be fluidly connected with lower spray arm assembly 144. Other connection configurations may be used as well. As such, the rotation of disk 222 in passive diverter 200 can be used to selectively place pump 154 in fluid communication with any one of the spray assemblies 144, 148, or 150 by way of outlet ports 202, 204, 206, and 208. Diverter 200 includes multiple apertures 212 that allow for fastening diverter 200 to the sump 142 of wash tub 104 (
Referring now to
Disk 222 is positioned within fluid outlet 220 of chamber 216. More particularly, disk 222 includes a cylindrically-shaped shaft 278 received into a cylindrically-shaped socket 280 formed by bottom portion 226 of housing 214. Disk 222 is rotatable about axis A-A relative to housing 214.
As can be seen by comparing
Movement of disk 222 back and forth between the first position shown in
The movement of disk 222 back and forth along axis A-A between the first and second positions shown in
As shown in
Referring now to
Referring now to
As stated and shown, boss 240 is received into a channel 232 formed by disk 222. Referring to
Referring now to
Accordingly, during operation of appliance 100, controller 137 can be programmed to operate pump 154 and control the position of disk 222. For example, knowing the last outlet port through which fluid flow occurred, controller 137 can activate pump 154 to rotate disk 222 to the next outlet port in the direction of rotation of disk 222 so as to control the flow of fluid. Each time pump 154 is cycled off and back on to provide a flow of fluid through passive diverter 200 (e.g., during or between wash and rinse cycles), the controller 137 will “know” that disk 222 has been rotated to the next outlet port.
As stated, the passive diverter of the present invention may be used with more or less than four outlet ports. In such case, as will be understood by one of skill in the art using the teachings disclosed herein, the configuration of cams and guide elements described above can be modified to provide the desired amount of rotation between the selected number of outlet ports. Four cams along with four upper and four lower guide elements are used to provide 90 degrees of rotation between four outlet ports in the exemplary embodiment above described. By way of example, three cams along with three upper and three lower guide elements could be used to provide 120 degrees of rotation between three outlet ports and so forth.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
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Number | Date | Country | |
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20150101644 A1 | Apr 2015 | US |