In the drilling and completion industry, the formation of boreholes for the purpose of production or injection of fluid is common. Hydrocarbons such as oil and gas can be recovered from the subterranean formation using the boreholes.
With the advances of downhole completion and well monitoring methods, rotationally aligning service strings are beginning to see a growing number of applications for their use. Current generation rotationally aligned equipment, in the form of well monitoring wet connects, are commonly positioned at the top of a lower completion to allow a monitor from the lower completion to be linked to surface equipment. However, these rotational aligned connections are limited to a single point in the tool string. Additionally, downhole completion frac pack methods are limited to linear alignment only of a service string to an outer string in current generation completion systems. This introduces difficulties in ways to control erosive flow paths and implement optimal alignment of tool strings to ensure durability for the applicable frac tools. Multizone completions are equally limited in the inability to rotationally align a frac tool with each frac sleeve over the course of several zones.
The art would be receptive to alternative and improved methods and apparatus for indicating location of a string downhole.
An indicating tool includes a mandrel including a support, an indicator housing surrounding the mandrel, and a member movable radially with respect to the housing. The mandrel is movable longitudinally with respect to the indicator housing, and the indicator housing is at least substantially rotationally locked with respect to the mandrel. The member is engageable with an inner profile of an outer tubular in which the indicating tool is employed, and the member has a substantially helical side. The member is movable radially inward towards the mandrel when the support is longitudinally displaced from the member, and the member is blocked from movement radially inwards when the support is longitudinally aligned with the member.
A completion system includes an indicating tool and an outer tubular. The indicating tool includes a mandrel including a support, an indicator housing surrounding the mandrel, and a member movable radially with respect to the housing. The mandrel is movable longitudinally with respect to the indicator housing, and the indicator housing is at least substantially rotationally locked with respect to the mandrel. The member is engageable with an inner profile of an outer tubular in which the indicating tool is employed, and the member has a substantially helical side. The member is movable radially inward towards the mandrel when the support is longitudinally displaced from the member, and the member is blocked from movement radially inwards when the support is longitudinally aligned with the member. The inner profile of the outer tubular has a helical profile face.
A completion system includes an outer tubular having an inner profile, the inner profile having a helical profile face, and an indicating tool movable within the outer tubular. The indicating tool includes a mandrel including a support; an indicator housing surrounding the mandrel, the mandrel movable longitudinally with respect to the indicator housing, and the indicator housing at least substantially rotationally locked with respect to the mandrel; and a member movable radially with respect to the housing, the member engageable with the inner profile of the outer tubular, the member having a substantially helical side. Engagement of the side of the member with the helical profile face of the inner profile of the outer tubular imparts rotation to the indicating tool during longitudinal movement of the tool within the outer tubular.
A method of rotationally locating an inner string within an outer tubular, the method including running the inner string through the outer tubular towards an inner profile of the outer tubular, the inner string including an indicating tool, the indicating tool including a mandrel having a support, an indicator housing surrounding the mandrel, the mandrel movable longitudinally with respect to the indicator housing, the indicator housing at least substantially rotationally locked with respect to the mandrel, and a member movable radially with respect to the housing, the member having a substantially helical side; engaging the helical side of the member with the inner profile of the outer tubular; and, rotating the inner string with respect to the outer tubular by camming the helical side of the member along a helical profile face of the inner profile.
The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.
With reference now to the figures, embodiments of an indicating system 10 are shown. The indicating system 10 includes, in part, an outer tubular 12 and an inner string 14 movable within the outer tubular 12. The inner string 14 includes an indicating tool 16, and may further include a first unit 18 and a second unit 20 attached to first and second ends, respectively, of the indicating tool 16. The indicating tool 16 further includes a longitudinal axis 22, which may be substantially the same as a longitudinal axis of the outer tubular 12.
The indicating tool 16 includes an inner mandrel 24. The inner mandrel 24 includes, in one embodiment, a bore 25 serving as a flow path for fluids or passage for other downhole equipment. In one embodiment, the mandrel 24 includes an upper or first mandrel portion 26 and a lower or second mandrel portion 28. The first and second mandrel portions 26, 28 are connected by a mandrel connector 30 (
The mandrel 24, and in particular the first mandrel portion 26, supports a spring 36 thereon. The spring 36 is longitudinally constrained by an upper or first spring retainer 38 and a lower or second spring retainer 40. That is, the spring 36 includes a first end 42 in abutment with the first spring retainer 38 and a second end 44 in abutment with the second spring retainer 40. The first spring retainer 38 is fixed with respect to the mandrel 24, while the mandrel 24 is longitudinally movable with respect to the second spring retainer 40.
The mandrel 24, and in particular the first mandrel portion 26, further supports an indexing arrangement 46 thereon, as shown in
The mandrel 24, and in particular the second mandrel portion 28, as further shown in
In some embodiments of the system 10 and indicating tool 16, surrounding the second mandrel portion 28 of the mandrel 24 is a collet 104, shown separately in
As best seen in
With reference now to
The inner profile 142 includes a first end 146 and a second end 148. In one embodiment, each of the first and second ends 146, 148 includes a helical profile face 150 with first and second helical profile face sections 152, 154. The first and second helical profile face sections 152, 154 each extend a half helical turn in opposite rotational directions from the first end 146 to the second end 148. For illustrative purposes,
While
The above-described embodiments depict a collet 104 as an indicator housing with a helical member 124 provided on segments 114 (collet fingers) arrayed in such a way as to form a helical upset. Alternatively, as shown in
The embodiments described herein detail a system 10 used to rotationally align an inner string 14 to an outer tubular 12, to provide a positive no-go indication in the axial direction, and the ability to pass through each indication boundary in order to service multiple zones with rotationally aligning equipment. The embodiments of the tool 16 include an indexing arrangement 46 that controls when the tool 16 is in “indicate” mode, which prevents the tool from passing through a profile 142 in the outer tubular 12, and can be indexed to “pass through” mode, which allows the tool 16 to pass through profiles 142. The tool 16 is rotationally locked, in order to provide full rotation of the inner string 14 and of any rotationally fixed tools (such as a rotationally locked crossover tool) when the indicating tool 16 is located on a helical profile 142. The indicating feature of this system includes a helical collet 104 (or alternatively dogs 160, 180), in order to impart rotation into the tool 16 when interacting with a helical profile 142. The tool will make contact with the helical profile face 150 of the profile 142, rotate until fully aligned rotationally with the profile face 150, and either snap through or locate on the profile 142 depending on what mode the indexing arrangement 46 is in. The helical member (member 124, dog 160, or dogs 180) of the tool 16 is used to rotate into a mating helical profile 142, aligning the tool 16 to the helical profile 142 and outer tubular 12. The tool 16 can rotationally align with multiple helical profiles 142, dispersed at different longitudinal locations (such as in different zones) of the outer tubular 12, because the tool 16 is able to selectively locate on and pass through these profiles 142.
Thus the embodiments described herein provide a solution for rotationally aligning an inner string 14 to an outer tubular 12, as well as the ability to locate and snap through a mating profile 142 in order to rotationally align to multiple zones. Benefits of this ability would be targeted connection points for monitoring equipment at multiple points in the well. Also, for example, the tool 16, which is connectable to any units 18, 20 that can take advantage of being rotationally aligned, provides a solution to rotationally aligning a crossover tool to a frac sleeve, such as when the frac sleeve utilizes a ported and gun drilled sliding sleeve. For such an application, the frac port of the crossover tool would be rotationally aligned in order to ensure a flow path through the crossover tool and frac sleeve. Additionally, the locate and snap through ability of tool 16 allows for a crossover tool to be aligned to frac sleeves across multiple zones.
An indicating tool includes a mandrel including a support, an indicator housing surrounding the mandrel, and a member movable radially with respect to the housing. The mandrel is movable longitudinally with respect to the indicator housing, and the indicator housing is at least substantially rotationally locked with respect to the mandrel. The member is engageable with an inner profile of an outer tubular in which the indicating tool is employed, and the member has a substantially helical side. The member is movable radially inward towards the mandrel when the support is longitudinally displaced from the member, and the member is blocked from movement radially inwards when the support is longitudinally aligned with the member.
The indicating tool of embodiment 1, wherein the member protrudes outwardly from the indicator housing.
The indicating tool of embodiment 1, wherein the substantially helical side includes a plurality of spaced helical side portions.
The indicating tool of embodiment 1, wherein the support includes a helical shape.
The indicating tool of embodiment 1, wherein the indicator housing includes a collet, and the member includes a plurality of nubs of the collet, each nub including a portion of the substantially helical side.
The indicating tool of embodiment 5, wherein the collet includes a plurality of radially deflectable segments, each segment including a first end and a second end, the first and second ends attached to the housing, and each segment carrying one of the plurality of nubs between the first and second ends.
The indicating tool of embodiment 1, wherein the member includes at least one dog, the at least one dog including at least a portion of the substantially helical side.
The indicating tool of embodiment 7, wherein the indicator housing includes a plurality of openings arranged in a helical pattern, the at least one dog includes a plurality of dogs, and each opening in the plurality of openings is arranged to receive a respective one of the plurality of dogs there through.
The indicating tool of embodiment 1, wherein the mandrel includes a longitudinal keyway, and further comprising a key movable with the housing and within the keyway, wherein the key rotationally locks the housing with respect to the mandrel.
The indicating tool of embodiment 1, wherein the member has a first end and a second end, and the member includes a first helical member portion and a second helical member portion, the first helical member portion extending a half turn of a helix from the first end to the second end of the member in a clockwise direction with respect to a longitudinal axis of the indicating tool, and the second helical member portion extending a half turn of a helix from the first end to the second end of the member in a counterclockwise direction with respect to the longitudinal axis.
The indicating tool of embodiment 1, wherein an outer diameter of the tool at a radially outwardly facing surface of the member is greater than an outer diameter of the tool at an outer surface of the housing.
The indicating tool of embodiment 1, further comprising an indexing arrangement.
The indicating tool of embodiment 12, wherein the indexing arrangement includes an orientation sleeve surrounding the mandrel and having an indexing slot, an indexing housing surrounding the orientation sleeve, and a lug movable with the indexing housing and within the indexing slot, the mandrel movable longitudinally with respect to the indexing housing.
The indicating tool of embodiment 13, wherein the orientation sleeve is fixed with respect to the mandrel.
The indicating tool of embodiment 1, further comprising a spring surrounding the mandrel and biasing the support longitudinally away from the member.
A completion system includes an indicating tool and an outer tubular. The indicating tool includes a mandrel including a support, an indicator housing surrounding the mandrel, and a member movable radially with respect to the housing. The mandrel is movable longitudinally with respect to the indicator housing, and the indicator housing is at least substantially rotationally locked with respect to the mandrel. The member is engageable with an inner profile of an outer tubular in which the indicating tool is employed, and the member has a substantially helical side. The member is movable radially inward towards the mandrel when the support is longitudinally displaced from the member, and the member is blocked from movement radially inwards when the support is longitudinally aligned with the member. The inner profile of the outer tubular has a helical profile face.
The completion system of embodiment 16, wherein, when indicating tool is moved longitudinally with respect to the outer tubular, the side of the member engages with the helical profile face of the inner profile and the indicating tool moves rotationally with respect to the outer tubular.
A completion system includes an outer tubular having an inner profile, the inner profile having a helical profile face, and an indicating tool movable within the outer tubular. The indicating tool includes a mandrel including a support; an indicator housing surrounding the mandrel, the mandrel movable longitudinally with respect to the indicator housing, and the indicator housing at least substantially rotationally locked with respect to the mandrel; and a member movable radially with respect to the housing, the member engageable with the inner profile of the outer tubular, the member having a substantially helical side. Engagement of the side of the member with the helical profile face of the inner profile of the outer tubular imparts rotation to the indicating tool during longitudinal movement of the tool within the outer tubular.
The completion system of embodiment 18, wherein the member is movable radially inward towards the mandrel and the indicating tool is movable past the inner profile when the member is unsupported by the support, and the member is blocked from movement radially inwards and the indicating tool is set within the inner profile when the member is supported by the support.
The completion system of embodiment 18, further comprising a first unit connected to a first end of the mandrel, wherein movement of the helical side of the member along the helical profile face of the inner profile rotates the first unit with respect to the outer tubular.
A method of rotationally locating an inner string within an outer tubular, the method including running the inner string through the outer tubular towards an inner profile of the outer tubular, the inner string including an indicating tool, the indicating tool including a mandrel having a support, an indicator housing surrounding the mandrel, the mandrel movable longitudinally with respect to the indicator housing, the indicator housing at least substantially rotationally locked with respect to the mandrel, and a member movable radially with respect to the housing, the member having a substantially helical side; engaging the helical side of the member with the inner profile of the outer tubular; and, rotating the inner string with respect to the outer tubular by camming the helical side of the member along a helical profile face of the inner profile.
The method of embodiment 21, further comprising shifting the mandrel with respect to the indicator housing to at least substantially longitudinally align the support of the mandrel with the member.
The method of embodiment 22, further comprising, prior to shifting the mandrel to at least substantially longitudinally align the support of the mandrel with the member, pulling up on the inner string to index an indexing arrangement of the indicating tool to a pre-locate position.
The method of embodiment 21, further comprising, subsequent rotating the inner string with respect to the outer tubular, moving the inner string past the inner profile by moving the member radially inward towards the mandrel.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Further, it should further be noted that the terms “first,” “second,” and the like herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (e.g., it includes the degree of error associated with measurement of the particular quantity).
The teachings of the present disclosure may be used in a variety of well operations. These operations may involve using one or more treatment agents to treat a formation, the fluids resident in a formation, a wellbore, and/or equipment in the wellbore, such as production tubing. The treatment agents may be in the form of liquids, gases, solids, semi-solids, and mixtures thereof. Illustrative treatment agents include, but are not limited to, fracturing fluids, acids, steam, water, brine, anti-corrosion agents, cement, permeability modifiers, drilling muds, emulsifiers, demulsifiers, tracers, flow improvers etc. Illustrative well operations include, but are not limited to, hydraulic fracturing, stimulation, tracer injection, cleaning, acidizing, steam injection, water flooding, cementing, etc.
While the invention has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited.
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Entry |
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Downhole CT Tool Connections, PetroWiki, Jul. 1, 2015. |
Number | Date | Country | |
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20170198566 A1 | Jul 2017 | US |