The present disclosure relates generally to a fuel discharge nozzle for distributing fuel in a carburetor.
Carburetors are used to deliver a fuel/air mixture to an engine (e.g., internal combustion engine) for combustion. Carburetors typically include a main body through which a stream of air from the air intake passes to the manifold, and one or more fuel discharge nozzles which delivers gasoline into the air stream to create the fuel/air mixture. The fuel discharge nozzles receive fuel from a fuel bowl holding a reservoir of gasoline that is coupled to the main body of the carburetor. The fuel is aspirated from the fuel discharge nozzle by a venturi created in the air stream by the main body of the carburetor. Carburetors include a throttle valve (or “base plate”) located downstream of the fuel discharge nozzle to control the amount of fuel/air mixture delivered to the cylinders of the engine.
In one aspect of the present invention a fuel discharge nozzle for discharging fuel into an airflow passageway of a barrel of a carburetor generally comprises an elongate nozzle body configured to be attached to the carburetor and having proximal and distal ends. The nozzle body has an airfoil shape and defines a fuel inlet configured to receive fuel, at least one fuel outlet configured to permit the fuel to flow out of the nozzle, and a fuel passage fluidly connecting the fuel inlet and the fuel outlet so that the fuel can flow from the fuel inlet to the fuel outlet. The nozzle positions the fuel outlet in the airflow passageway of the barrel of the carburetor so that the fuel flows into the airflow passageway of the carburetor and mixes with air as the fuel flows through the fuel outlet.
In another aspect of the present invention, a carburetor for an internal combustion engine having at least at least two combustion cylinders generally comprises a body having at least one barrel formed therein defining an airflow passageway for the passage of air from outside the carburetor into the two cylinders of the internal combustion engine when the carburetor is attached to the internal combustion engine. A throttle valve disposed in the barrel for controlling the amount of fuel and air that is passed from the barrel to the cylinders of the internal combustion engine is constructed so that air and fuel flow on opposite sides of the throttle valve. A nozzle mounted on the carburetor body and extending transversely across the barrel upstream of the throttle valve has an airfoil shape. The nozzle defines a fuel inlet configured to receive fuel, at least one fuel outlet disposed between the proximal and distal ends of the nozzle and configured to permit the fuel to flow out of the nozzle, and a fuel passage fluidly connecting the fuel inlet and the fuel outlet so that the fuel can flow from the fuel inlet to the fuel outlet. The nozzle positions the fuel outlet in the airflow passageway of the barrel of the carburetor so that the fuel flows into the airflow passageway of the carburetor and mixes with air as the fuel flows through the fuel outlet.
In still another aspect of the present invention, a method of tuning a carburetor to provide fuel/air mixtures to two cylinders of an internal combustion engine fed by a single barrel of the carburetor generally comprises determining that a fuel/air mixture from the carburetor to at least one of the two cylinders deviates from a standard fuel/air mixture. A nozzle is installed into the carburetor that is constructed to deliver a different amount of fuel on one side of an airflow passageway of the barrel than on the other side of the airflow passageway of the barrel to bring the fuel/air mixture of at least one of the two cylinders closer to the standard fuel/air mixture.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Referring now to the drawings and in particular to
An elongate fuel discharge nozzle (e.g., nozzle), generally indicated at 100, is disposed within each barrel 14 for discharging fuel into the airflow passageway 16 of the barrel of the carburetor 10. The fuel discharge nozzle may also be referred to as an individual cylinder tuning booster. As will be described in more detail below, each nozzle 100 has a configuration particularly selected to provide substantially the same fuel/air mixture to the two internal combustion engine cylinders fed by the barrel 14 of the carburetor 10. As is generally known in the art, each fuel discharge nozzle 100 receives fuel from a fuel bowl or other fuel source (not shown) and discharges the fuel into the airflow passageway where the fuel mixes with air flowing through the airflow passageway to form the fuel/air mixture. Each nozzle 100 is mounted on the main body 12 and extends transversely across the barrel 14 (e.g., extends perpendicularly to a central axis CA defined by the barrel) upstream of the throttle valve 18. The nozzle 100 extends through and pass the center (e.g., central axis CA) of the barrel 14. The nozzle 100 also extends in a direction that is generally perpendicular to a rotational axis RA of the throttle valve 18. As shown in
Referring to
The nozzle body 102 defines a fuel outlet generally indicated at 110 configured to permit fuel to flow out of the nozzle body. The fuel outlet 110 is located at the distal end 106 of the nozzle body 102. When mounted on the main body 12, the fuel outlet 110 is in open fluid communication with the airflow passageway 16 of the barrel 14 of the carburetor 10. The nozzle body 102 is sized and shaped to position the fuel outlet 110 in the airflow passageway 16 when the nozzle body is attached to the carburetor 10 so that the fuel flows into the airflow passageway of the carburetor and mixes with the air after the fuel flows out of the fuel outlet. As shown in
The nozzle body 102 defines a fuel passage 112 that fluidly connects the fuel inlet 108 and the fuel outlet 110 so that fuel can flow from the fuel inlet to the fuel outlet. The fuel passage 112 extends from the proximal end 104 of the nozzle body 102 to the distal end 106. The fuel inlet 108 is located at the proximal end of the fuel passage 112, and the fuel outlet is located at the distal end 106 of the fuel passage. The fuel passage 112 is generally parallel to the longitudinal axis LA. In the illustrated embodiment, the fuel passage 112, fuel inlet 108 and fuel outlet 110 have circular cross-sectional shapes, although other shapes are within the scope of the present disclosure. When attached, the fuel outlet 110 deliver fuel outward, transverse to the flow direction of the air in the airflow passage 16 of the barrel 14. Although a single fuel outlet is shown, more than one outlet may be provided in the nozzle body 112 within the scope of the present invention. For example and without limitation, several smaller openings could be provided in the distal end 106 of the nozzle body 112 instead of the single larger outlet 110.
The nozzle body 102 includes a base portion 114, an extension portion 116 and a fuel delivery portion 118. The base portion 114 extends distally from the proximal end 104 of the nozzle body 102 is received in and engages the main body 12 of the carburetor. The base portion 114 includes a shoulder 120 that engages the main body 12 to position the nozzle 100 on the main body of the carburetor 10. In one embodiment, the base portion 114 and our extension portion are press fit into the carburetor main body 12 so that the nozzle 100 is sealed with the carburetor main body. The base portion 114 defines the fuel inlet 108 and a portion of the fuel passage 112. The extension portion 116 is sized and shaped to extend through a corresponding opening defined by a wall of the barrel 14. The extension portion 116 extends distally from the base portion 114 and defines a portion of the fuel passage 112. The fuel delivery portion 118 is sized and shaped to be disposed in the airflow passageway 16 of the carburetor 10 when the nozzle body 102 is attached to the carburetor. The fuel delivery portion 118 is configured to be inserted through an opening defined by the wall of the barrel 14 and positioned in the airflow passageway 16 when the base portion 114 engages the main body 12. The fuel delivery portion 118 extends distally from the extension portion 116 to the distal end 106 of the nozzle 100. The fuel delivery portion 118 defines the fuel outlet 110 and a portion of the fuel passageway 112.
Referring to
The nozzle 100 is configured to provide the same fuel/air mixture to the two cylinders of the engine fed by the barrel 14 is the nozzle is disposed in. As mentioned above, each portion of the fuel/air mixture that flows on either side of throttle valve 18 feeds one of the cylinders of the engine. In currently existing carburetors, each cylinder fed by a single barrel of a carburetor typically receives different (e.g., unequal) fuel/air mixtures from the single barrel. Specifically, the distribution of fuel in the fuel/air mixture may not be uniform when the fuel/air mixture from the barrel reaches the cylinders. For example, for two cylinders fed by a single barrel, one cylinder may receive a fuel rich fuel/air mixture and the cylinder may receive a fuel lean fuel/air mixture. This unequal distribution of fuel prevents the cylinders and therefore the engine from operating at peak performance. The unequal distribution of the fuel/air mixture may be caused for a variety of factors, including but not limited to, the non-uniform flow of air into and through the airflow passageway, the throttle valve and the turbulence caused by the components through which the air and fuel/air mixture flows. In racing, banking of turns uniformly tends to place the same side of the engine block lower than the other in every turn, which can also affect in a regular manner how much fuel is fed to the high cylinder and the low cylinder in a turn. Moreover, it is appreciated that these factors further move and redistribute the fuel discharged into the fuel passageway 16 as the fuel/air mixture flows to the cylinders of the engine, which may result in an equal or, more likely, unequal distribution of fuel in the fuel/air mixture. Accordingly, the exact distribution of the fuel/air mixture between cylinders fed by a single barrel of a carburetor may be unique to that barrel, with each barrel in the carburetor having a different distribution of the fuel/air mixture.
The nozzle 100, and other nozzles described herein, are configured to deliver fuel into the airflow passageway 16 of the barrel 14 in a manner that results in substantially the same (e.g., equal) distribution of fuel/air mixture being delivered to both cylinders fed by the barrel. Providing substantially the same fuel/air mixture to two cylinders of the engine fed by the barrel 14 of the carburetor 10 increases the performance of the engine. It is understood the teachings herein can apply to a barrel of the carburetor feeding (e.g., supplying) a fuel/air mixture to more than two cylinders. Accordingly, a barrel of a carburetor feeding two or more cylinders of an engine, such as but not limited to three or four cylinders, is within the scope of the present disclosure.
The length of the fuel delivery portion 118 is selected position the outlet 110 for providing substantially the same fuel/air mixture to two internal combustion engine cylinders fed by the barrel 14 of the carburetor 10 when the nozzle body 102 is attached other carburetor mounted on a particular internal combustion engine. The exact location of the fuel outlet 110 depends upon the distribution of the fuel/air mixture between the two cylinders fed by each barrel 14, which can be determined by testing. The nozzle 100 can be biased to deliver equal or unequal distributions of fuel into each side of the airflow passageway 16. Specifically, the fuel outlet 110 can be positioned across the width of the barrel 14 so that in ideal circumstances fuel would be delivered into the airflow passageway 16 of the carburetor 10 in generally equal amounts on opposite sides of the throttle valve 18 of the carburetor when the nozzle body 102 is attached to the carburetor. Alternatively, the fuel outlet 110 can be positioned to bias fuel delivery toward an unequal distribution of fuel into the airflow passageway 16 of the carburetor 10 on opposite sides of the throttle valve 18 of the carburetor when the nozzle body 102 is attached to the carburetor. Other factors, such as the construction and operation of the engine and environmental factors result in the fact that biasing the delivery of fuel toward an unequal distribution actually results in the cylinders receiving fuel in more equal amounts.
Referring to
Referring now to
To tune the carburetor 10 to provide fuel/air mixtures to the two cylinders of the internal combustion engine fed by each barrel 14 of the carburetor the user must first determine that a fuel/air mixture from the carburetor to each of the two cylinders deviates from a standard (e.g., optimal) fuel/air mixture. This determination may be made using tests and techniques generally known in the art. For example an engine may be attached to an engine dynamometer that provides data on torque, horsepower, pressure and fuel/air mixture in the individual cylinders. The tests and techniques used to determine the deviation can also provide values indicating whether the fuel/air mixture delivered to each cylinder is either rich or lean when compared to the standard fuel/air mixture. Once the cylinders receiving a rich fuel/air mixture and a lean fuel/air mixture are identified, the user selects a nozzle 100-400 with a fuel delivery portion 118-418 that will position the outlet (e.g., outlet 110) that will initially distribute the fuel into the sides of the airflow passageway 16 in such a way that will bring the fuel/air mixture delivered to at least one of the cylinders closer to the standard air/fuel mixture. In other words, the user installs a nozzle into the carburetor that is constructed to deliver a different amount of fuel on one side of the airflow passageway 16 of the barrel 14 than the other side of the airflow passageway to bring the fuel/air mixture of at least one of the two cylinders closer to the standard fuel/air mixture. In some embodiments, the selected nozzle may bring both cylinders closer to the standard fuel/air mixture.
For example, if the portion of the fuel/air mixture flowing on the distal side of the throttle valve 18 and going to one cylinder is lean and the portion of the fuel/air mixture flowing on the proximal side of the throttle valve and going to the other cylinder is rich, the user may select or fabricate a nozzle (e.g., nozzle 300, 400) having a longer fuel delivery portion (318, 418), which deliver more fuel to the distal side and less fuel to the proximal side of the airflow passageway 16. In this example, the exact nozzle selected to be mounted on carburetor 10 (which may be other than the illustrated nozzles 100-400) depends upon the difference between the rich and lean portions of the fuel/air mixture with the standard fuel/air mixture and which nozzle will deliver the appropriate proportions of the fuel to each side of the airflow passageway 16 such that by the time the fuel/air mixture is directed into each cylinder, substantially the same fuel/air mixture (e.g., standard fuel mixture) is delivered to both cylinders. It is appreciated that both cylinders may receive a rich or lean fuel/air mixture, which may indicate an inappropriate amount of fuel is entering the airflow passageway 16, instead of or in addition to the fuel/air mixture being unequally distributed between the cylinders. The nozzles 100-400 are configured to be retrofit into existing carburetors.
Tests conducted on engines having a carburetor outfitted with the nozzles described herein demonstrated increased performance. Specifically, tests were conducted with engines having a horsepower between 700 hp and 900 hp before the addition of the nozzles 100-700. The fuel/air mixture being delivered to each cylinder was determined and then the existing nozzles in the carburetor of each engine were replaced with nozzles 100-700, as described herein. As a result, the horsepower generated by each engine having a carburetor outfitted with nozzles 100-700 significantly increased by about 25-30 hp.
Having described the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims. For example, where specific dimensions are given, it will be understood that they are exemplary only and other dimensions are possible.
When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above constructions, products, and methods without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
The present application is a continuation-in-part of U.S. application Ser. No. 16/210,978, filed Dec. 5, 2018, now U.S. Pat. No. 10,830,183, the entirety of which is incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
1301483 | Miller et al. | Apr 1919 | A |
1758954 | Linn | May 1930 | A |
2255296 | Moseley | Sep 1941 | A |
2457570 | Leibing | Dec 1948 | A |
3847125 | Malherbe | Nov 1974 | A |
3873650 | Lamkin | Mar 1975 | A |
4375438 | McKay | Mar 1983 | A |
Number | Date | Country | |
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Parent | 16210978 | Dec 2018 | US |
Child | 16700893 | US |