Indoor-outdoor fireplace

Information

  • Patent Grant
  • 6769426
  • Patent Number
    6,769,426
  • Date Filed
    Wednesday, May 21, 2003
    21 years ago
  • Date Issued
    Tuesday, August 3, 2004
    19 years ago
Abstract
A fireplace for concurrent use inside and outside of a structure includes a combustion chamber enclosure defining a combustion chamber, an inside opening, and an outside opening, wherein the combustion chamber is viewable from the inside of the structure through the inside opening and from the outside of the structure through the outside opening. The fireplace also includes a combustion air plenum system coupled to the combustion chamber enclosure to supply fresh air from the outside to the combustion chamber and an exhaust opening defined by the combustion chamber enclosure for exhausting exhaust air from the combustion chamber to the outside of the structure.
Description




FIELD OF THE INVENTION




The present invention relates to fireplaces. More particularly, the invention relates to a fireplace adapted for concurrent use both inside and outside of a structure.




BACKGROUND OF THE INVENTION




Fireplaces are an efficient method for providing warmth and creating the appeal of a fire. Fireplaces have become commonplace in today's building trades for both residential and commercial applications. Most new home construction designs include at least one, and often several fireplaces. Further, a significant number of remodeling projects are focused on fireplaces. Gas, electric, and wood-burning fireplaces are commonly installed to provide benefits such as heat and the aesthetic appeal of a fire.




A fireplace is typically installed either inside or outside of a structure in a wall of the structure or as a freestanding unit. In present installations, a fireplace is constructed and installed for use either inside or outside of the structure. Therefore, the benefits of a fireplace can be enjoyed indoors, if the fireplace is installed inside the structure, or outdoors, if the fireplace is installed outside. However, current fireplaces do not provide for both indoor and outdoor use. Because of this, individuals who desire the heating and aesthetic value of a fireplace must choose between indoor or outdoor use, or, alternatively, bear the added expense of installing multiple fireplace units.




Thus, there is a need for additional innovations in fireplace construction to provide the concurrent benefits of a fireplace to both the inside and the outside of a structure.




SUMMARY OF THE INVENTION




Generally, the present invention relates to fireplaces. More particularly, the invention relates to a fireplace adapted for concurrent use both inside and outside of a structure.




In one aspect, a fireplace for use inside and outside of a structure may include a combustion chamber enclosure defining a combustion chamber, an inside opening, and an outside opening, wherein the combustion chamber is viewable from the inside of the structure through the inside opening and from the outside of the structure through the outside opening; a combustion air plenum system coupled to the combustion chamber enclosure to supply fresh air from the outside to the combustion chamber; and an exhaust opening defined by the combustion chamber enclosure for exhausting exhaust air from the combustion chamber to the outside of the structure.




In another aspect, the invention relates to a fireplace for use inside and outside of a structure, the fireplace including a combustion chamber enclosure defining a combustion chamber, an inside opening directed toward the inside of the structure, and an outside opening directed toward the outside of the structure; insulation surrounding at least a portion of the combustion chamber enclosure to reduce an amount of outside air from the outside of the structure from entering the inside of the structure through the fireplace; a housing at least partially surrounding the combustion chamber enclosure, wherein the housing is sealed to reduce condensation entering the fireplace from the outside of the structure; a gas burner disposed within the combustion chamber enclosure; a combustion air plenum system including right and left air plenum panels defining right and left air plenum pathways in fluid communication with the outside of the structure, wherein the right and left air plenum pathways provide fresh air from the outside of the structure to the combustion chamber for combustion; and an exhaust opening defined by the housing at a position adjacent an upper portion of the combustion chamber, the exhaust opening exhausting exhaust air from the combustion chamber to the outside.




In another aspect, the invention relates to a method for operating a fireplace for use inside and outside of a structure, the method including the steps of: providing a combustion chamber enclosure defining a combustion chamber, an inside opening, and an outside opening, wherein the combustion chamber is viewable via the inside opening from the inside of the structure and via the outside opening from the outside of the structure; and providing a combustion air plenum system coupled to the combustion chamber enclosure, wherein the combustion air plenum system provides fresh air to the combustion chamber for combustion.




In another aspect, the invention relates to a combustion chamber enclosure for use inside and outside of a structure, the combustion chamber enclosure including a combustion chamber defined by the combustion chamber enclosure, the combustion chamber including an inside opening directed toward the inside of the structure and an outside opening directed toward the outside of the structure; and a burner disposed within the combustion chamber enclosure.




In another aspect, the invention relates to a fireplace for use inside and outside of a structure, the fireplace including a combustion chamber enclosure defining a combustion chamber, an inside opening, and an outside opening, wherein the combustion chamber is viewable from the inside of the structure through the inside opening and from the outside of the structure through the outside opening; a burner disposed within the combustion chamber enclosure; a means for supplying fresh air from the outside of the structure; and a means for exhausting exhaust air from the combustion chamber to the outside of the structure.




The above summary of the present invention is not intended to describe each disclosed embodiment or every implementation of the present invention. Figures in the detailed description that follow more particularly exemplify embodiments of the invention. While certain embodiments will be illustrated and describing embodiments of the invention, the invention is not limited to use in such embodiments.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention may be more completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:





FIG. 1

is a perspective schematic view, taken from an inside of a structure, of one exemplary embodiment of a fireplace installed in a wall of the structure in accordance with the present invention;





FIG. 2

is a front schematic view, taken from the inside of the structure, of the fireplace of

FIG. 1

;





FIG. 3

is a perspective schematic view, taken from an outside of the structure, of the fireplace shown in

FIG. 1

;





FIG. 4

is a front schematic view, taken from the outside of the structure, of the fireplace of

FIG. 1

;





FIG. 5

is a cross-sectional schematic view of the fireplace taken along line


2





2


of

FIG. 2

;





FIG. 6

is an exploded perspective schematic view of the fireplace of

FIG. 1

;





FIG. 7

is a perspective schematic view of the combustion chamber enclosure of

FIG. 6

with various external components shown in exploded form;





FIG. 8

is a schematic cross-sectional view in elevation of the fireplace of

FIG. 1

showing an exemplary embodiment of a combustion air plenum system;





FIG. 9

is a schematic cross-sectional view in elevation of a portion of the combustion air plenum system shown in

FIG. 8

;





FIG. 10

is a perspective schematic view in isolation of the outdoor surround of

FIG. 6

;





FIG. 11

is a perspective schematic view in isolation of the outside door of

FIG. 6

;





FIGS. 12 and 13

are perspective and cross-sectional schematic views, respectively, of the glass assembly of

FIG. 6

including a panel, frame, and gasket;





FIG. 14

is an exploded perspective schematic view of the burner assembly of

FIG. 6

;





FIG. 15

is an exploded perspective schematic view of the valve assembly of

FIG. 6

;





FIG. 16

is a front schematic view, taken from the outside of a structure, of a second embodiment of a fireplace installed in a wall of the structure in accordance with the present invention; and





FIG. 17

is a schematic cross-sectional view in elevation of the fireplace of

FIG. 16

showing a second exemplary embodiment of a combustion air plenum system.











While the invention is amenable to various modifications and alternant forms, specifics thereof have been shown by way of example and the drawings, and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The invention is applicable to fireplaces. In particular, the invention is directed to a fireplace adapted for concurrent use both inside and outside of a structure. While the present invention is not so limited, an appreciation of the various aspects of the invention will be gained through a discussion of the examples provided below.




A fireplace made in accordance with this invention generally includes a combustion chamber enclosure defining a combustion chamber including an inside opening viewable from an inside of a structure and an outside opening viewable from an outside of the structure. It will be understood that, as used herein, the term “combustion chamber enclosure” can be any structure that at least partially surrounds the portion of the fireplace, or the combustion chamber, in which combustion occurs and may be created using one or more panels. Further, the phrase “inside of the structure” will be understood to mean the interior or inner portion of any structure, such as a house or office building or other structure providing at least partial protection from the elements. The phrase “outside of the structure” will be understood to mean the exterior or outer portion of any structure, which is typically exposed to various weather elements such as rain, snow, wind, etc. It should also be noted that, although the embodiments of the present invention disclosed herein are illustrated with burners connected to a combustible gas supply, the present invention may alternatively apply to other fireplaces, such as, for example, wood-burning fireplaces and electric fireplaces.




Referring now to

FIGS. 1-5

, a first exemplary embodiment of a fireplace


100


made in accordance with the present invention is shown installed within a wall


150


of a structure. In

FIGS. 1 and 2

, perspective and front views of the fireplace


100


are shown as installed along an inside panel


155


of the wall


150


. The inside panel


155


faces an inside of the structure


101


. In

FIGS. 3 and 4

, perspective and front views of the fireplace


100


are shown as installed along an outside panel


160


of the wall


150


. The outside panel


160


faces an outside of the structure


102


.




The fireplace


100


may be installed within the wall


150


in any conventional method, such as by framing an enclosure to hold the fireplace


100


to provide a close tolerance fit between the fireplace


100


and the wall


150


to protect against wind, water, and pest infiltration. Alternatively, the fireplace


100


may instead be disposed within the wall


150


in a freestanding formation.




The fireplace


100


includes a combustion chamber enclosure


201


. The combustion chamber enclosure


201


comprising panels


210


,


212


,


214


, and


216


, as well as an inside front panel


281


and an outside front panel


282


that together define a combustion chamber


130


. Although the combustion chamber enclosure


201


, as shown, includes six panels, it should be understood that more or less than six panels may be used to create the combustion chamber enclosure


201


. A housing


202


, the components of which are defined in greater detail below, surrounds portions of the combustion chamber enclosure


201


.




The combustion chamber enclosure


201


defines an opening


110


facing the inside of the structure


101


and an opening


120


facing the outside of the structure


102


. The openings


110


and


120


are defined on opposite sides of the combustion chamber


130


. In this manner, the combustion chamber


130


extends through the wall


150


and is visible from both the inside of the structure


101


and the outside of the structure


102


.




A side cross-sectional view of the fireplace


100


is shown in

FIG. 5

taken along line


2





2


of

FIG. 2. A

burner


200


is generally disposed within the fireplace


100


to provide combustion of gas within the combustion chamber


130


. Also included in the fireplace


100


are a series of openings


242


,


244


,


246


, and


248


defined generally in the housing


202


of the fireplace


100


. The openings


242


,


244


,


246


, and


248


provide fluid communication between the outside of the structure


102


and a combustion air plenum system of the fireplace


100


to supply fresh air from the outside of the structure


102


to the burner


200


for combustion (see

FIGS. 7-9

below for more detail on the combustion air plenum system). An exhaust opening


250


is defined generally by the combustion chamber enclosure


201


to provide fluid communication between the combustion chamber


130


and the outside of the structure


102


.




Referring now to

FIG. 6

, the various components comprising the fireplace


100


, including the combustion chamber enclosure


201


and the housing


202


, are shown in exploded perspective view. A portion


360


of the combustion chamber enclosure


201


(illustrated in greater detail in

FIG. 7

) is surrounded by insulation. This insulation includes outside side insulation panels


309


and outside bottom and top insulation panels


308


and


310


. The insulation functions to reduce or eliminate cold air infiltration originating on the outside of the structure


102


from penetrating through the fireplace


100


into the inside of the structure


101


. The insulation also shields the structure adjacent the fireplace


100


from the heat generated by the combustion in the fireplace


100


. The insulation may be constructed using any typical insulation material, in this exemplary embodiment preferably fiberglass with binder insulation. In alternative embodiments, the fireplace


100


can be constructed without insulation panels. For example, if the combustion chamber enclosure


201


is formed using refractory ceramic fibers, using a method such as compression or vacuum molding, the refractory ceramic fiber material may insulate sufficiently without additional insulation being added to the fireplace


100


.




Partially surrounding the combustion chamber enclosure


201


and generally forming the housing


202


are left and right side outerwrap panels


316


and


317


and top and base outerwrap panels


318


and


319


. The panels


316


,


317


,


318


, and


319


are coupled to one another, such as by welding or other similar method, to reduce the formation of condensation within and/or on the fireplace


100


. Alternatively, the housing


202


may be formed as a single, continuous structure without separate panels. The housing


202


may further be formed with more or less than four panels, as desired.




Other components that may generally be considered to be part of the housing


202


include, an indoor surround


313


that is mounted to the combustion chamber enclosure


201


and an inside door


304


, including an assembly


330


, that is coupled to the surround


313


. An outdoor surround


312


(shown in greater detail in

FIG. 10

) is coupled to the combustion chamber enclosure


201


via openings


480


and


481


(shown in FIG.


7


), with a thermal break gasket


327


sandwiched between and in an engaging relationship with the combustion chamber enclosure


201


and the outdoor surround


312


. A hood


307


is coupled to an upper portion of the surround


312


. An outside door


325


(shown in greater detail in FIG.


11


), including an assembly


311


, is coupled to the surround


312


. Outdoor and indoor glass clips


314


and


315


maintain the assemblies


330


and


311


in place. In the illustrated embodiment, the inside and outside doors are not


304


and


325


are not operable to allow access to the combustion chamber. However, in other embodiments, one or both of the doors, preferably the outside door


325


, may be operable.




Drain pans


326


are positioned between the combustion chamber enclosure


201


and the outerwrap base panel


319


. A deflection plate


322


is coupled to the outdoor surround


312


adjacent the base of the combustion chamber enclosure


201


. In this configuration, the deflection plate


322


and the drain pans


326


deflect and channel any condensation that may enter the combustion chamber enclosure


201


away from the inside of the structure


101


.




Top standoffs


303


are coupled to the top outerwrap panel


318


to provide spacing between the top portion of the fireplace


100


and any adjacent combustible material. An insulation board


328


, made of non-combustible material, is coupled to the combustion chamber enclosure


201


and the top outerwrap panel


318


to allow combustible material to be mounted to the insulation board


328


. For example, the insulation board


328


allows sheet rock to be mounted to it so that the fireplace


100


and the structure surrounding it may have a finished look.




Generally disposed within the combustion chamber enclosure


201


are a grate


305


, rear and bottom refractory umbers


331


and


332


, and the burner


200


. The burner


200


, illustrated in more detail in

FIGS. 14 and 15

, generally comprises a valve assembly


320


and a burner assembly


321


. Other components, such as an artificial log set, an artificial ember bed, or an artificial flame system (none shown), may also be included within the combustion chamber enclosure


201


to be viewable from both the inside and the outside of the structure


101


and


102


.




A perspective view of the exemplary combustion chamber enclosure


201


with various adjacent components shown in exploded view are illustrated in FIG.


7


. The panels


212


and


216


of the combustion chamber enclosure are formed with outer flanges


470


and


472


bent at about 90-degree angles with respect to the center portion of each panel. The panels


210


,


212


,


214


, and


216


are coupled as shown to create the combustion chamber enclosure


201


surrounding the combustion chamber


130


. The panels


210


,


212


,


214


, and


216


may be coupled using a variety of methods, such as by welding the joints between adjacent panels or by bolts, screws, flanges, or other means. It should be understood that other configurations for the combustion chamber enclosure


201


are possible, such as a combustion chamber enclosure comprising more or fewer panels.




Additional insulation is coupled to the combustion chamber


201


in the form of right and left side firebox insulation panels


404


and


405


positioned adjacent to the panels


210


and


214


, respectively. Outdoor and indoor bottom firebox insulation panels


415


and


416


are attached to the panel


216


. These insulation panels, made preferably of fiberglass with binder insulation, limit the amount of cold air infiltration that penetrates from the outside of the structure


102


, through the fireplace


100


, and into the inside of the structure


101


. The insulation also shields the structure surrounding the fireplace


100


from the heat generated by the fireplace


100


. Alternatively, these insulation panels may not be necessary if, as described above, the combustion chamber enclosure


201


is formed using a material such as refractory ceramic fibers.




Right and left splines


414


and


413


are connected to the panels


210


and


214


, respectively, to fix the insulation panels


309


in place. A bottom barrier


409


is coupled to the panel


216


, to partially hold insulation panels


308


in place. A top heat shield


410


is coupled to the portion


361


of the combustion chamber enclosure


201


facing the inside of the structure


101


to direct heat away from any wall or other structure positioned adjacent the top of the fireplace


100


. Bottom refractory brackets


403


and


411


are coupled to the combustion chamber enclosure


201


on the panel


216


to hold the bottom refractory umber


332


in place.




A baffle


402


is disposed within the combustion chamber


130


at an angle extending from a lowermost point


435


facing the inside of the structure


101


to a peak


436


facing the outside of the structure


102


near the exhaust opening


250


. Attached adjacent this peak


436


is a baffle ridge


412


. The baffle


402


and the baffle ridge


412


are positioned to direct combusted air from the burner system


200


up the baffle


402


and out the exhaust opening


250


.




The structural elements comprising the combustion air plenum system for the fireplace


100


are shown in

FIG. 7

, and the pathways of the plenum system are illustrated in the cross-sectional schematic view in elevation shown in

FIGS. 8 and 9

. The combustion air plenum system is generally defined as one or more panels defining a space through which air may flow. The combustion air plenum system is formed to direct air for the outside of the structure


102


into the combustion chamber


130


for combustion and also to direct combusted air from the combustion chamber to the outside of the structure.




An exemplary embodiment of the combustion air plenum system illustrated in

FIGS. 7-9

includes right and left air plenum panels


406


and


407


coupled to the panels


210


and


214


and the right and left splines


414


and


413


, thereby defining right and left air plenum pathways


450


and


452


, respectively. A top air plenum panel


408


is coupled to the outside of the panel


212


, thereby defining a top air plenum pathway


454


coupled to pathways


450


and


452


. Openings


420


and


422


, defined in panels


210


and


214


of the combustion chamber enclosure


201


, provide fluid communication between the pathways


450


and


452


and the combustion chamber


130


.




In this structural arrangement, fresh air from the outside of the structure


102


may enter the exemplary combustion air plenum system via the openings


242


,


244


,


246


, and


248


defined in the outside door


325


and the outdoor surround


312


(see FIGS.


10


and


11


). The fresh air then enters the pathways


450


and


452


defined by the right and left air plenum panels


406


and


407


. The fresh air may generally flow through the pathways


450


,


452


, and


454


and may further be drawn into the combustion chamber


130


via the openings


420


and


422


in the combustion chamber enclosure


201


. The fresh air is then combusted by the burner


200


.




Once combustion has occurred, the combusted air may rise and travel upward along the baffle


402


, eventually being exhausted from the combustion chamber


130


via the exhaust opening


250


.




The exemplary combustion air plenum system of the fireplace


100


may exhibit one or more of the following beneficial characteristics. The combustion air plenum system may shield the combustion chamber from any wind current or other disruptions that may be generated by the fresh air from the outside of the structure


102


. This allows fresh air to be taken into the fireplace


100


without causing problems such as blowouts to the burner


200


. Further, the plenum system eliminates the need for any intake vent piping. In addition, the exemplary plenum system provides sufficient fresh air to the burner


200


to maintain combustion.




Apart from the combustion air plenum system carrying fresh air from the outside of the structure


102


to the combustion chamber


130


, additional opening


260


is defined by the combustion chamber enclosure facing the inside of the structure


101


, as shown in FIG.


5


. The opening


260


allows room air, or the air present in the inside of the structure


101


, to enter the combustion chamber enclosure


201


as a secondary source of combustible air.




An additional opening


261


, although not open to air flow in the preferred embodiment shown, may alternatively be opened to fluidly couple the inside of the structure


101


to a heat exchanger


252


formed by the panel


212


of the combustion chamber enclosure


201


and the baffle


402


disposed within the combustion chamber enclosure


201


. If utilized in this configuration, the baffle


402


may be modified to perform as the top panel of the combustion chamber enclosure. Room air may enter the heat exchanger


252


via the opening


261


and be warmed as the baffle


402


is warmed by the combusted air rising from the burner


200


. The warmed room air may also exit the heat exchanger


252


via the opening


261


, thereby providing warmed air into the inside of the structure


101


.




Referring now to

FIGS. 10 and 11

, the outdoor surround


312


and the outside door


325


are shown in perspective isolation. The openings


242


,


244


,


246


, and


248


(also shown in

FIG. 5

above) are defined by a flange


501


formed by a first side


510


of the outdoor surround


312


. Similar openings are also formed on a flange coupled to a second side


515


of the outdoor surround


312


. As explained above, fresh air from the outside of the structure


102


may enter the combustion air plenum system of the fireplace


100


via these openings


242


,


244


,


246


, and


248


.




An assembly, such as assembly


311


(assembly


330


has a similar structure), is shown in

FIGS. 12 and 13

. The assembly


311


includes the outside front panel


282


, a frame


602


, and a gasket


603


. The outside front panel


282


may be formed of any translucent material, such as glass, including, for example, glass ceramics, regular glass, tempered glass, etc. The outside front panel


282


is fitted into brackets


604


formed on the periphery of the frame


602


. The gasket


603


is sandwiched between the outside front panel


282


and the frame


602


to seal the assembly


311


and reduce any air moving through the assembly


311


.




Referring now to

FIGS. 14 and 15

, exploded views of the burner assembly


321


and the valve assembly


320


are shown. The burner assembly


321


includes a burner pan


703


with a burner deflector


704


, a burner diffuser


706


, and a burner support


705


disposed within the burner pan


703


. A burner top


709


is coupled to the top of the burner pan


703


. The burner top


709


includes apertures


711


defined through the burner top


709


in a predetermined pattern. This predetermined pattern may be modified to alter the characteristics of the flame pattern resulting from combustion.




A burner tube


707


is positioned below the burner pan


703


. A first end


720


of the burner tube


707


is coupled to the burner pan


703


at an aperture


710


defined in the burner pan


703


. An air shutter


701


is coupled to the opposite end


730


of the burner tube


707


. A pair of burner legs


708


supports the burner pan


703


and related structures.




The valve assembly


320


, shown in

FIG. 15

, includes a valve plate


819


and a valve plate gasket


820


coupled to the valve plate


819


. A valve L-bracket


818


is coupled to the bottom of the valve plate


819


on a first side and to a valve bracket


816


on a second side. A control module


11


, which functions to control an electronic pilot


809


, includes a wire assembly


812


and a junction box assembly


805


coupled to a 3-volt adaptor plug


813


. The control module


11


is coupled to a bottom side of the valve bracket


816


via Velcro strips


806


and


807


.




A valve assembly bracket


817


is coupled to an opposite side of the valve bracket


816


. A variable valve


821


, which functions to adjust the amount of combustible gas provided to the burner assembly


321


, is coupled to the bracket


817


, with a flex piping


822


coupled via a brass fitting assembly


802


to a first end of the variable valve


821


. A flex ball valve assembly


808


is coupled to a second end of the variable valve


821


. The flex ball valve assembly


808


, in turn, can be connected to a source of combustible gas.




Disposed on the valve plate


819


is a pilot assembly bracket


814


coupled to the electronic pilot


809


. Also positioned on the valve plate


819


is a Z-bracket


815


. Coupled to the valve plate


819


adjacent to the Z-bracket


815


is a compression elbow fitting


803


coupled on a first end via a brass fitting


801


and a grommet


804


to an aperture


840


defined in the valve plate


819


. The grommet


804


is coupled through the aperture


804


to the flex piping


822


. A second end of the compression elbow fitting


803


is coupled to the burner pipe


707


via the air shutter


701


.




With the valve assembly


320


and the burner assembly


321


configured in this manner, combustible gas from a remote source is supplied via the flex ball valve assembly


808


to the variable valve


821


. The variable valve


821


supplies the combustible gas via the flex piping


822


to the compression elbow fitting


803


, which is, in turn, coupled to the burner tube


707


. The burner tube


707


directs the combustible gas to the burner pan


703


, where combustion occurs.




A variety of combustible gases may be used, such as LP or natural gas. In addition, other forms of combustible material may be used, such as wood or artificial logs. Alternatively, the burner assembly


321


and the valve assembly


320


may be supplemented or replaced with artificial means such as a glowing ember bed and/or artificial flame elements.




A second exemplary embodiment of a fireplace


900


made in accordance with the present invention is shown in

FIGS. 16 and 17

. The fireplace


900


is similar to the fireplace


100


, except that an additional source of fresh air is provided via an opening


905


defined in the outside door


325


of the fireplace


900


. A decorative mesh


906


generally overlays the opening


905


. The mesh


906


functions to reduce or eliminate any pest infiltration and keeps the opening


905


free from obstruction.




The opening


905


is coupled to a pathway


910


that is defined between a bottom air plenum


915


and the panel


216


of the combustion chamber enclosure


201


. A first end


917


of the bottom air plenum


915


is coupled to the right side air plenum


406


, and a second end


916


of the bottom air plenum


915


is coupled to the left side air plenum


407


. The pathway


910


is coupled to fresh air from the outside of the structure


102


via the opening


905


defined in the outside door


325


. In this configuration, fresh air from the outside of the structure may enter the pathway


910


via the opening


905


in the outside door


325


, and the fresh air may travel to either the first or second ends


917


and


916


and enter pathways


450


or


452


. From pathways


450


and


452


, the fresh air may enter the combustion chamber


130


via the openings


420


and


422


.




It should be understood that additional plenum systems may also be used without departing from the invention. For example, in the embodiment of the fireplace


900


shown in

FIGS. 16 and 17

, one or more additional openings may be formed in the panel


216


of the combustion chamber enclosure


201


in fluid communication with the pathway


910


to allow fresh air to flow upward from the pathway


910


into the burner


200


. Other configurations are also possible.




Various components described above are formed of materials that resist corrosion when exposed to condensation and other corrosive elements. In the example embodiment, the following components are preferably formed using stainless steel: the outside door


325


, the outdoor surround


312


, the outdoor glass clips


314


, the frame


602


, the base outerwrap panel


319


, the hood


307


, and the deflection plate


322


. Other corrosive-resistant material may also be used. In this manner, the fireplace


100


may be exposed to condensation from the outside of the structure


102


without corroding.




The present invention should not be considered limited to the particular examples or materials described above, but rather should be understood to cover all aspect of the invention as fairly set out in the attached claims. Various modifications, equivalent processes, as well as numerous structures to which the present invention may be applicable will be readily apparent to those of skill in the art to which the present invention is directed upon review of the instant specification.



Claims
  • 1. A fireplace for installation in a wall facing an outside of a structure, the fireplace comprising:a combustion chamber enclosure defining a combustion chamber and an outside opening, wherein the combustion chamber is viewable from the outside of the structure through the outside opening; a housing at least partially surrounding the combustion chamber enclosure, wherein the housing is sealed to reduce an amount of condensation entering the combustion chamber from the outside of the structure; a combustion air plenum system coupled to the combustion chamber enclosure to supply fresh air from the outside to the combustion chamber; and an exhaust opening defined by the combustion chamber enclosure for exhausting exhaust air from the combustion chamber to the outside of the structure.
  • 2. The fireplace of claim 1, further comprising an outside translucent panel covering at least a portion of the outside opening.
  • 3. The fireplace of claim 1, wherein the combustion chamber enclosure further defines an inside opening directed toward an inside of the structure and an inside translucent panel covering at least a portion of the inside opening.
  • 4. The fireplace of claim 1, further comprising an outdoor surround coupled to the fireplace on the outside of the structure, wherein the outdoor surround defines at least one opening through which fresh air passes from the outside of the structure into the combustion air plenum system.
  • 5. The fireplace of claim 4, wherein the outdoor surround includes first and second generally vertical portions each coupled at respective ends to opposite ends of a horizontal portion to form a generally U-shaped configuration, and wherein each of the first and second vertical portions defines a plurality of openings through which fresh air passes.
  • 6. The fireplace of claim 5, further comprising an outside door configured to hold the outside translucent panel, wherein the outside door defines a plurality of openings corresponding to the plurality of openings of the outside surround through which fresh air passes.
  • 7. The fireplace of claim 1, wherein all of the exhaust air is exhausted through the exhaust opening to the outside.
  • 8. A fireplace for installation in a wall facing an outside of the structure, the fireplace comprising:a combustion chamber enclosure defining a combustion chamber and an outside opening directed toward the outside of the structure; an outside translucent panel covering at least a portion of the outside opening; insulation surrounding at least a portion of the combustion chamber enclosure to reduce an amount of outside air from the outside of the structure from entering an inside of the structure through the fireplace; a housing at least partially surrounding the combustion chamber enclosure, wherein the housing is sealed to reduce condensation entering the fireplace from the outside of the structure; a gas burner disposed within the combustion chamber enclosure; a combustion air plenum system including right and left air plenum panels and the combustion chamber enclosure defining right and left air plenum pathways in fluid communication with the outside of the structure, wherein the right and left air plenum pathways provide fresh air from the outside of the structure to the combustion chamber for combustion; and an exhaust opening defined by the combustion chamber enclosure at a position adjacent an upper portion of the combustion chamber, the exhaust opening exhausting exhaust air from the combustion chamber to the outside.
  • 9. The fireplace of claim 8, wherein the combustion chamber enclosure further defines an inside opening directed toward the inside of the structure, and an inside translucent panel covering at least a portion of the inside opening.
  • 10. A combustion chamber enclosure for installation in a wall facing an outside of the structure, the combustion chamber enclosure comprising:a combustion chamber defined by the combustion chamber enclosure, wherein the combustion chamber includes an outside opening directed toward the outside of the structure, and wherein the combustion chamber enclosure is sealed to prevent any exhaust air from entering an inside of the structure; a burner disposed within the combustion chamber enclosure; and an exhaust opening defined by the combustion chamber enclosure, wherein the exhaust opening exhausts all of the exhaust air through the outside opening.
  • 11. The combustion chamber enclosure of claim 9, wherein the combustion chamber enclosure further defines an inside opening directed toward the inside of the structure.
  • 12. A fireplace viewable from an outside of a structure, the fireplace comprising:a combustion chamber enclosure defining a combustion chamber and an outside opening, wherein the combustion chamber is viewable via the outside opening from the outside of the structure; a combustion air plenum coupled to the combustion chamber enclosure with an air plenum panel and the combustion chamber enclosure defining an air plenum pathway of the combustion air plenum; an outdoor surround coupled to the fireplace to surround the outside opening, wherein the outdoor surround defines at least one opening to provide fresh air to the combustion air plenum; and an exhaust opening defined by the combustion chamber enclosure for exhausting exhaust air from the combustion chamber to the outside of the structure, wherein all of the exhaust air is exhausted through the exhaust opening to the outside.
Parent Case Info

“This application is a continuation of application Ser. No. 10/008,369, filed Nov. 13, 2001, now U.S. Pat. No. 6,601,579 which application is incorporated herein by reference.”

US Referenced Citations (9)
Number Name Date Kind
2915960 McClellan, Jr. Dec 1959 A
4256083 Wilson Mar 1981 A
4793322 Shimek et al. Dec 1988 A
5016609 Shimek et al. May 1991 A
5076254 Shimek et al. Dec 1991 A
5738084 Hussong Apr 1998 A
6145502 Lyons et al. Nov 2000 A
6237588 Hawkinson May 2001 B1
6601579 Fier et al. Aug 2003 B2
Continuations (1)
Number Date Country
Parent 10/008369 Nov 2001 US
Child 10/442804 US