The present disclosure relates to an indoor unit and an air conditioner.
Examples of a known indoor unit include an indoor unit in which a connection portion between a first refrigerant pipe formed of aluminum or an aluminum alloy and a second refrigerant pipe formed of copper or a copper alloy is disposed at a falling portion of the first refrigerant pipe, and the first refrigerant pipe is entirely covered with a heat insulating material for corrosion prevention (see, for example, JP 2013-155892 A).
In one aspect, an indoor unit of the present disclosure includes:
An indoor unit and an air conditioner of the present disclosure will be described in detail below with reference to embodiments illustrated in the drawings. Note that the same parts in the drawings are denoted by the same reference numerals to avoid the description from being redundant. Upper, lower, left, and right in the description correspond to upper, lower, left, and right in a state where an indoor unit is installed in a room.
The refrigerant circuit RC includes a compressor 11, a four-way switching valve 12, an outdoor heat exchanger 13, an electric expansion valve 14, an indoor heat exchanger 15, and an accumulator 16. As the compressor 11 is driven, a refrigerant (for example, an HFC refrigerant such as R410A or R32) circulates in the refrigerant circuit RC. The indoor heat exchanger 15 is an example of a heat exchanger.
More specifically, the four-way switching valve 12 has one end connected to a discharge side of the compressor 11. The four-way switching valve 12 has the other end connected to one end of the outdoor heat exchanger 13. The outdoor heat exchanger 13 has the other end connected to one end of the electric expansion valve 14. The electric expansion valve 14 has the other end connected to one end of the indoor heat exchanger 15 via a shutoff valve V1 and a connection pipe L1. The indoor heat exchanger 15 has the other end connected to one end of the accumulator 16 via a connection pipe L2, a shutoff valve V2, and the four-way switching valve 12. The accumulator 16 has the other end connected to an intake-side portion of the compressor 11.
The indoor unit 1 is equipped with the indoor heat exchanger 15 and an indoor fan 18. The indoor fan 18 is, for example, a cross-flow fan, and takes in indoor air through the indoor heat exchanger 15.
The outdoor unit 2 is equipped with the compressor 11, the four-way switching valve 12, the outdoor heat exchanger 13, the electric expansion valve 14, the accumulator 16, and an outdoor fan 17.
The air conditioner switches the four-way switching valve 12 to a switching position indicated by a solid line to activate the compressor 11 for cooling operation and dehumidifying operation, and switches the four-way switching valve 12 to a switching position indicated by a dotted line to activate the compressor 11 for heating operation.
A direction of a solid arrow in
As illustrated in
An upper portion of the casing 21 is provided with an intake port 22 through which indoor air is taken in. When the indoor fan 18 is driven, indoor air enters the casing 21 through the intake port 22 and flows toward the indoor fan 18 (cross-flow fan). At this time, in order to prevent dust and the like from entering the casing 21 together with indoor air, a filter (not illustrated) is attached to the intake port 22.
A lower portion of the casing 21 is provided with a blow-out port 23 through which air from the indoor fan 18 (indoor air subjected to heat exchange with the indoor heat exchanger 15) blows out. A horizontal flap 24 is rotatably attached to a peripheral edge portion of the blow-out port 23.
When the cooling operation or the like is started, the horizontal flap 24 changes its position from a stop position to close the blow-out port 23 to an operation position to open the blow-out port 23 to adjust a vertical airflow direction of air blown out from the blow-out port 23.
As illustrated in
In the casing 21, a first space 21a surrounded by the bottom frame 25, the front grille 26, and the front panel 27 is formed. The first space 21a is a main area in the casing 21. An inner section of a liquid-refrigerant connection pipe 31 and an inner section of a gas-refrigerant connection pipe 32 are accommodated in the first space 21a.
A second space 30a (pipe rising portion) is formed on a right side of the bottom frame 25 along an up-down direction. A third space 30b is formed, extending in a left-right direction, on the rear surface of and below the bottom frame 25 so as to be continuous with a lower end of the second space 30a.
The liquid-refrigerant connection pipe 31 and the gas-refrigerant connection pipe 32 are disposed extending from the indoor heat exchanger 15 in the first space 21a along the second space 30a and the third space 30b. A vertical section of the liquid-refrigerant connection pipe 31 and a vertical section of the gas-refrigerant connection pipe 32 are accommodated in the second space 30a. A horizontal section of the liquid-refrigerant connection pipe 31 and a horizontal section of the gas-refrigerant connection pipe 32 are accommodated in the third space 30b. The liquid-refrigerant connection pipe 31 and the gas-refrigerant connection pipe 32 are led out of the casing 21 from a space above a drain pan 29 (illustrated in
The second space 30a and the third space 30b are not located in the casing 21 and are located outside of the rear of the bottom frame 25, i.e., are a space behind the bottom frame 25. In other words, the second space 30a and the third space 30b are located outside the casing 21.
As illustrated in
The indoor unit 1 further includes the liquid-refrigerant connection pipe 31 and the gas-refrigerant connection pipe 32, the liquid-refrigerant connection pipe 31 and the gas-refrigerant connection pipe 32 being fluidly connected to the heat transfer tubes 152 of the indoor heat exchanger 15. The liquid-refrigerant connection pipe 31 is an example of a first connection pipe, and constitutes a part of the connection pipe L1 (illustrated in
The liquid-refrigerant connection pipe 31 includes a first liquid-refrigerant pipe 311 formed of aluminum or an aluminum alloy, a second liquid-refrigerant pipe 312 formed of copper or a copper alloy, and a connection portion 313 formed of copper or a copper alloy that connects between the first liquid-refrigerant pipe 311 and the second liquid-refrigerant pipe 312. The first liquid-refrigerant pipe 311 is an example of a first refrigerant pipe or a first-first refrigerant pipe, and the second liquid-refrigerant pipe 312 is an example of a second refrigerant pipe or a second-first refrigerant pipe. The aluminum and the aluminum alloy are each an example of a first metal. The copper and the copper alloy are each an example of a second metal.
The second liquid-refrigerant pipe 312 has one end connected to one end of the connection portion 313 by copper-copper bonding. The connection portion 313 has the other end connected to the heat transfer tube 152 of the indoor heat exchanger 15 through the first liquid-refrigerant pipe 311 formed of aluminum or an aluminum alloy.
The second liquid-refrigerant pipe 312 has the other end fixed to a liquid-refrigerant flare union 41 by brazing.
The gas-refrigerant connection pipe 32 is similar in configuration to the liquid-refrigerant connection pipe 31, and includes a first gas-refrigerant pipe 321 formed of aluminum or an aluminum alloy, a second gas-refrigerant pipe 322 formed of copper or a copper alloy, and a connection portion 323 formed of copper or a copper alloy that connects between the first gas-refrigerant pipe 321 and the second gas-refrigerant pipe 322. The first gas-refrigerant pipe 321 is an example of the first refrigerant pipe or a first-second refrigerant pipe (a third refrigerant pipe). The second gas-refrigerant pipe 322 is an example of the second refrigerant pipe or a second-second refrigerant pipe (a fourth refrigerant pipe).
The second gas-refrigerant pipe 322 has one end connected to one end of the connection portion 323 by copper-copper bonding. The connection portion 323 has the other end connected to the heat transfer tube 152 of the indoor heat exchanger 15 through the first gas-refrigerant pipe 321 formed of aluminum or an aluminum alloy.
The second gas-refrigerant pipe 322 has the other end fixed to a gas-refrigerant flare union 42 by brazing.
As illustrated in
The second liquid-refrigerant pipe 312 further includes a third section 312ccloser to the liquid-refrigerant flare union 41 than the second section 312b. The third section 312c extends along an approximate horizontal direction. The approximate horizontal direction means a horizontal direction or a direction inclined at an angle of, for example, 20 degrees or less relative to the horizontal direction.
The second liquid-refrigerant pipe 312 includes a fourth section 312d closer to the indoor heat exchanger 15 than the first section 312a. The fourth section 312dextends upward from an upper end of the first section 312a and then extends downward like a U-turn.
The second liquid-refrigerant pipe 312 further includes a fifth section 312e closer to the indoor heat exchanger 15 than the fourth section 312d. The fifth section 312e is an example of a bent section. The fifth section 312e extends downward from an end of the fourth section 312d and then extends upward like a U-turn. The fifth section 312ehas an end adjacent to the indoor heat exchanger 15, the end being connected to the one end of the connection portion 313 formed of copper or a copper alloy. In other words, the indoor-heat-exchanger 15-side end of the fifth section 312e is connected to the one end of the connection portion 313 formed of copper or a copper alloy.
The connection portion 313 has the other end (end adjacent to the indoor heat exchanger 15) fixed to the first liquid-refrigerant pipe 311 formed of aluminum or an aluminum alloy by brazing. The connection portion 313 has the other end connected to the heat exchange portion 151 through the first liquid-refrigerant pipe 311.
In the first example, the gas-refrigerant connection pipe 32 is similar in configuration to the liquid-refrigerant connection pipe 31.
The second liquid-refrigerant pipe 312 is covered with the tubular member 61 from the fourth section 312d to the vicinity of the liquid-refrigerant flare union 41. The tubular member 61 is formed of a heat insulating material (for example, foamed polyester).
Although not illustrated, most of the gas-refrigerant connection pipe 32 is inserted into the tubular member 61 in a manner similar to the liquid-refrigerant connection pipe 31. Therefore, the tubular member 61 has an inner diameter set larger than a sum of an outer diameter of the liquid-refrigerant connection pipe 31 and an outer diameter of the gas-refrigerant connection pipe 32.
A joint portion between the connection portion 313 and the first liquid-refrigerant pipe 311 is covered with a waterproof tube 51. The waterproof tube 51 is formed of a tube made of a waterproof material (for example, vinyl chloride, silicone rubber, fluorine-based polymer, or the like) and shrunk by heating.
In the casing 21, the liquid-refrigerant connection pipe 31 is disposed above the gas-refrigerant connection pipe 32.
In the indoor unit 1 configured as described above, as illustrated in
The first liquid-refrigerant pipe 311 and the second liquid-refrigerant pipe 312 are connected to each other through the connection portion 313 in this example, or alternatively, the first liquid-refrigerant pipe 311 and the second liquid-refrigerant pipe 312 may be directly connected to each other without the connection portion. The first gas-refrigerant pipe 321 and the second gas-refrigerant pipe 322 are connected to each other through the connection portion 323, or alternatively, the first gas-refrigerant pipe 321 and the second gas-refrigerant pipe 322 may be directly connected to each other without the connection portion.
In the indoor unit 1, the other end of the first liquid-refrigerant pipe 311 is located above the one end of the second liquid-refrigerant pipe 312, so that even when dew condensation occurs in the second liquid-refrigerant pipe 312, dew condensation water does not flow to the first liquid-refrigerant pipe 311 and drops from the fifth section 312e (bent section), and it is therefore possible to reliably prevent the occurrence of electrolytic corrosion (the same applies to the gas-refrigerant connection pipe 32).
The connection portion 313 (other part) where the one end of the second liquid-refrigerant pipe 312 is connected to the other end of the first liquid-refrigerant pipe 311 is not covered with the tubular member 61, so that it is possible to reduce the risk of the occurrence of electrolytic corrosion due to dew condensation water accumulated in the tubular member 61 (the same applies to the gas-refrigerant connection pipe 32).
The fifth section 312e (bent section) that is bent to protrude downward from the second liquid-refrigerant pipe 312 is disposed in the casing 21, so that dew condensation water generated in the second liquid-refrigerant pipe 312 drops from the bent section without flowing from the second liquid-refrigerant pipe 312 to the first liquid-refrigerant pipe 311, and it is therefore possible to reliably prevent the occurrence of electrolytic corrosion (the same applies to the gas-refrigerant connection pipe 32).
Further, the indoor unit 1 can prevent the refrigerant pipes of both the liquid-refrigerant connection pipe 31 (first connection pipe) and the gas-refrigerant connection pipe 32 (second connection pipe) from suffering dew condensation and thus prevent the occurrence of electrolytic corrosion.
The other end of the first liquid-refrigerant pipe 311 (first-first refrigerant pipe) that is a liquid pipe is disposed above the one end of the second gas-refrigerant pipe (second-second refrigerant pipe) 322 that is a gas pipe, so that the second gas-refrigerant pipe 322 larger in dew condensation amount is disposed below, and it is therefore possible to prevent the first liquid-refrigerant pipe 311 located above from suffering electrolytic corrosion.
As the casing 21 is viewed from above, the first liquid-refrigerant pipe 311 (first-first refrigerant pipe) and the first gas-refrigerant pipe 321 (second-second refrigerant pipe) do not overlap each other, so that it is possible to prevent dew condensation water dropped from the first gas-refrigerant pipe 321 from hitting the first liquid-refrigerant pipe 311 and thus prevent the first liquid-refrigerant pipe 311 from suffering electrolytic corrosion.
As the casing 21 is viewed from above, the fifth section 312e (bent section) of the second liquid-refrigerant pipe 312 and the electric component (for example, the electric component portion 28) in the casing 21 do not overlap each other, so that it is possible to prevent dew condensation water dropped from the second liquid-refrigerant pipe 312 from hitting the electric component.
The one end of the second liquid-refrigerant pipe 312 is connected to the other end of the first liquid-refrigerant pipe 311 through the connection portion 313 above the drain pan 29 provided in the casing 21, so that it is possible to cause the drain pan 29 to receive dew condensation water dropped from the connection portion 313 and drain the dew condensation water together with drain water.
As illustrated in
The indoor unit 1 of the second example has effects similar to the effects of the indoor unit 1 of the first example.
As illustrated in
In the air conditioners of the first to third examples, one indoor unit 1 is connected to one outdoor unit 2, or alternatively, a plurality of indoor units 1 maybe connected. In other words, the above-described air conditioner is of a pair-type, or alternatively, the air conditioner may be of a multi-type.
The first liquid-refrigerant pipe 311 and the first gas-refrigerant pipe 321 as the first refrigerant pipe are formed of aluminum or an aluminum alloy in the first to third examples, or alternatively, may be formed of metal other than aluminum and an aluminum alloy.
The second liquid-refrigerant pipe 312 and the second gas-refrigerant pipe 322 as the second refrigerant pipe are formed of copper or a copper alloy in the first to third examples, or alternatively, may be formed of metal that is other than copper or a copper alloy and is higher in potential than the metal of the first refrigerant pipe.
The indoor heat exchanger 15 and the first liquid-refrigerant pipe 311 are connected to each other in the liquid-refrigerant connection pipe 31 in the first to third examples, or alternatively, a flow divider may be interposed between the indoor heat exchanger 15 and the first liquid-refrigerant pipe 311 to connect a plurality of the first liquid-refrigerant pipes 311 to the indoor heat exchanger 15 (the same applies to the gas-refrigerant connection pipe 32).
Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present disclosure. Accordingly, the scope of the disclosure should be limited only by the attached claims.
Number | Date | Country | Kind |
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2021-161755 | Sep 2021 | JP | national |
This application is a Continuation of PCT International Patent Application No. PCT/JP2022/018473, filed on Apr. 21, 2022, which claims priority under 35 U.S.C. § 119(a) to Japanese Patent Application No. 2021-161755, filed in Japan on Sep. 30, 2021. The contents of these applications are incorporated herein by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/JP2022/018473 | Apr 2022 | WO |
Child | 18621329 | US |