Patent Grant
12092359
This application is a U.S. national stage application of PCT/JP2020/006518 filed on Feb. 19, 2020, the contents of which are incorporated herein by reference.
The present disclosure relates to an outside-air-introduction type indoor unit for an air-conditioning apparatus and an air-conditioning apparatus that includes the indoor unit.
Patent Literature 1 discloses an indoor unit for an air-conditioning apparatus in which an outside-air introduction box is installed in an air outlet passage so that outside air is allowed to be introduced into an air-conditioned space.
In the indoor unit for an air-conditioning apparatus disclosed in Patent Literature 1, however, the installed outdoor-air introduction box narrows the air outlet passage. The narrowed air outlet passage may lead to lower air-conditioning capacity of the indoor unit.
In response to the above problem, it is an object of the present disclosure to provide an indoor unit for an air-conditioning apparatus and an air-conditioning apparatus that each allow outside air to be introduced into an air-conditioned space with little or no reduction in air-conditioning capacity of the indoor unit.
An indoor unit for an air-conditioning apparatus according to an embodiment of the present disclosure includes an outer panel that is disposed on a ceiling of an air-conditioned space and that has an air inlet and an air outlet, a fan configured to send air from the air inlet to the air outlet, a heat exchanger configured to subject air sent from the air inlet to heat exchange, an insulation box that has a space that receives the heat exchanger and the fan, an insulation panel that is disposed between the outer panel and the insulation box and that has an air inlet passage and an air outlet passage, the air inlet passage communicating between the air inlet and the space to guide air taken in through the air inlet to the heat exchanger, the air outlet passage communicating between the air outlet and the space to guide air that leaves the heat exchanger to the air outlet, and a casing to which the outer panel is attached, the casing containing the insulation box and the insulation panel. The insulation box has a first outside-air introduction passage that is located apart from the space and that is communicable with an outside of the casing. The insulation panel has a second outside-air introduction passage that is located apart from the air outlet passage and that is communicable between the first outside-air introduction passage and the air inlet passage.
An air-conditioning apparatus according to an embodiment of the present disclosure includes the above-described indoor unit.
In the indoor unit for an air-conditioning apparatus according to an embodiment of the present disclosure, the insulation panel has the second outside-air introduction passage located apart from the air outlet passage. This configuration facilitates formation of the second outside-air introduction passage with no reduction in size of the air outlet passage. Therefore, the indoor unit for an air-conditioning apparatus according to an embodiment of the present disclosure allows outside air to be introduced into the air-conditioned space with little or no reduction in air-conditioning capacity of the indoor unit. An embodiment of the present disclosure provides such an indoor unit for an air-conditioning apparatus and an air-conditioning apparatus that includes the indoor unit.
An air-conditioning apparatus 500 according to Embodiment 1 is described below.
The air-conditioning apparatus 500 includes the indoor unit 100 and an outdoor unit 200, which are connected by a first extension pipe 300 and a second extension pipe 400 to form a refrigerant circuit through which the refrigerant is circulated between the indoor unit 100 and the outdoor unit 200. Examples of the first extension pipe 300 and the second extension pipe 400 include existing refrigerant pipes in a building in which the air-conditioning apparatus 500 is installed. For the air-conditioning apparatus 500, the first extension pipe 300 is also called a gas refrigerant pipe, and the second extension pipe 400 is also called a liquid refrigerant pipe.
The indoor unit 100 contains a heat exchanger 3, which serves as a heat transfer device. In Embodiment 1, the heat exchanger 3 exchanges heat between air in an air-conditioned space and the refrigerant flowing inside the heat exchanger 3. The heat exchanger 3 operates as an evaporator in the cooling operation to evaporate and gasify the refrigerant. The heat exchanger 3 operates as a condenser in the heating operation to condense and liquefy the refrigerant. The structure of the indoor unit 100 and the structure of the heat exchanger 3 are described in detail later.
The outdoor unit 200 includes a compressor 210, a four-way valve 220, a heat source side heat exchanger 230, and an expansion valve 240.
The compressor 210 sucks low-temperature refrigerant, compresses the refrigerant into high-temperature refrigerant, and discharges the refrigerant. Examples of the compressor 210 include variable displacement compressors, such as a scroll compressor and a rotary compressor, in which the amount of refrigerant discharged per unit time is changed by changing an operating frequency through, for example, an inverter circuit.
The four-way valve 220 switches between internal passages for the cooling operation and internal passages for the heating operation. In
The heat source side heat exchanger 230, which is a heat transfer device, transfers and exchanges heat energy between two fluids that have different heat energy levels. A non-limiting example of the heat source side heat exchanger 230 is an air-cooled heat exchanger, such as a fin-and-tube heat exchanger, with which the refrigerant flowing inside a plurality of heat transfer tubes of the heat source side heat exchanger 230 exchanges heat with air that passes through spaces between a plurality of fins of the heat source side heat exchanger 230. The heat source side heat exchanger 230 operates as a condenser in the cooling operation to condense and liquefy the refrigerant. The heat source side heat exchanger 230 operates as an evaporator in the heating operation to evaporate and gasify the refrigerant.
The expansion valve 240 is an expansion device that expands high-pressure liquid refrigerant to reduce the pressure of the refrigerant. A non-limiting example of the expansion valve 240 is an electronic expansion valve whose opening degree is adjustable in response to an instruction from a controller, for example.
The structure of the indoor unit 100 of the air-conditioning apparatus 500 according to Embodiment 1 is described below with reference to
The indoor unit 100 is of a ceiling-embedded cassette type, for example. The indoor unit 100 includes a casing 1, an outer panel 2, the heat exchanger 3, a fan 4, an insulation box 5, and an insulation panel 6.
The casing 1 is made of, for example, a sheet of metal, such as stainless steel, and is disposed in a space above a ceiling. The casing 1 is a box formed in a rectangular shape by, for example, bending a metal sheet. The casing 1 opens downward. The casing 1 has flattened or chamfered corners. The flattened or chamfered corners of the casing 1 include a corner portion 1a. The casing 1 contains the insulation panel 6 and the insulation box 5, which accommodates the heat exchanger 3 and the fan 4.
The casing 1 has a plurality of closing panels 1b, which are removable from sides of the casing 1. For example, each of the closing panels 1b may be formed integrally with the casing 1, and may be readily removed from the casing 1 by cutting or any other processing depending on, for example, an installation environment of the indoor unit 100. Removing the closing panel 1b from the casing 1 forms a through-hole in the casing 1.
For example, the closing panels 1b include an outdoor-air introduction block panel 1b1 to be removed to introduce outside air into the air-conditioned space. The outside-air introduction block panel 1b1 may be located in the corner portion 1a of the casing 1. For the indoor unit 100 without introduction of outside air, the outside-air introduction block panel 1b1 prevents air in the space above the ceiling from being drawn into the indoor unit 100 and thus reduces or eliminates a reduction in air-conditioning capacity of the indoor unit 100. For the indoor unit 100 with introduction of outside air, the outside-air introduction block panel 1b1 is readily removed without the need for a worker to, for example, make a hole in the indoor unit 100 on an installation site and thus reduces on-site work.
The outside-air introduction block panel 1b1 may be formed integrally with the casing 1. The outside-air introduction block panel 1b1 integral with the casing 1 contributes to a reduction in the number of parts of the indoor unit 100 and thus reduces the number of steps of production of the indoor unit 100. The outside-air introduction block panel 1b1 is readily removed from the casing 1 by, for example, cutting with a cutter, such as a knife.
The outer panel 2 is made of, for example, thermoplastic resin, such as plastic, and is disposed on the ceiling of the air-conditioned space, such as a room. The outer panel 2 is closely secured to the casing 1 and the insulation panel 6 with screws or in a fitted manner, for example, in the space above the ceiling.
The outer panel 2 has an air inlet 2a at its central part. The air inlet 2a of the outer panel 2 is covered underneath with a guard panel 7, which is removable. In
The air inlet 2a of the outer panel 2 has a filter 7b. The filter 7b is a porous part that removes dust, bacteria, and other pollutants from the air taken in through the air inlet 2a. For example, the filter 7b is attached to the guard panel 7 to cover a downstream surface of the grille 7a such that the filter 7b is removable. The filter 7b may be disposed at a distance from the guard panel 7. The filter 7b disposed to cover the guard panel 7 is readily replaced or cleaned by detaching the guard panel 7 from the outer panel 2.
The outer panel 2 has one or more air outlets 2b, which are arranged around the air inlet 2a and communicate with the inside of the casing 1.
The outer panel 2 has vanes 2c to change the direction of air to be blown from the air outlets 2b. Driving and rotating the vanes 2c adjusts the direction of air to be blown from the air outlets 2b in a plurality of directions that range from a direction along the ceiling to a downward direction. The vanes 2c are driven and rotated by, for example, a stepper motor (not illustrated).
For the heat exchanger 3, an air-cooled heat exchanger is used to exchange heat between the air taken in from the air-conditioned space and passing through the heat exchanger 3 and the refrigerant flowing inside the heat exchanger 3. A non-limiting example of the heat exchanger 3 is a fin-and-tube heat exchanger that includes a plurality of flat fins arranged parallel to each other and a plurality of heat transfer tubes that extend through the plurality of flat fins and that exchanges heat between air that passes through spaces between the adjacent flat fins and refrigerant that flows through the plurality of heat transfer tubes. In a case in which the heat exchanger 3 is a fin-and-tube heat exchanger, the plurality of heat transfer tubes of the heat exchanger 3 are arranged in a direction away from the insulation panel 6, and first ends of the plurality of flat fins are placed on the insulation panel 6. As illustrated in
The fan 4 sends air from the air inlet 2a to the air outlets 2b. The fan 4 is disposed such that a suction side 4a of the fan 4 faces toward the grille 7a of the guard panel 7. The tip of a rotary shaft 4b of the fan 4 is pointed toward the grille 7a of the guard panel 7. The fan 4 includes a plurality of blades 4c, which are arranged around the rotary shaft 4b, to send air taken in through the air inlet 2a to the heat exchanger 3. Examples of the fan 4 include centrifugal fans, such as a multiblade sirocco fan and a turbo fan.
The structure of the insulation box 5 is described below with reference to
The insulation box 5 is made of heat-insulating synthetic resin, such as expandable plastic. Examples of a material for the insulation box 5 include polystyrene foam, such as expanded polystyrene. In a case in which the insulation box 5 is made of polystyrene foam, such as expanded polystyrene, the insulation box 5 is produced by extruding melted expanded polystyrene through a prepared mold for the insulation box 5. The insulation box 5 may be produced by a known method, such as a bead foaming method that includes heating particles of, for example, polystyrene, with steam to expand the particles.
The insulation box 5 is a box that conforms in shape to inner wall surfaces 1c of the casing 1, as illustrated in
The insulation box 5 has a space 5b to receive the heat exchanger 3 and the fan 4, In the space 5b of the insulation box 5, the heat exchanger 3 is attached to the casing 1 such that the heat exchanger 3 is suspended from the casing 1 and an upper portion of the insulation box 5. In the space 5b of the insulation box 5, the fan 4 is attached to the casing 1 via an opening of the upper portion of the insulation box 5 with screws or other fasteners.
The space 5b of the insulation box 5 also serves as an air passage that allows air taken in through the air inlet 2a to pass through the heat exchanger 3 in response to driven rotation of the fan 4 and that guides the air subjected to heat exchange by the heat exchanger 3 to the air outlets 2b. The space 5b, which is surrounded by the heat-insulation walls, of the insulation box 5 inhibits heat energy of the air subjected to heat exchange by the heat exchanger 3 from changing because of heat transfer to the outside.
The insulation box 5 has a first outside-air introduction passage 50 located apart from the space 5b. The first outside-air introduction passage 50 extends along the wall of the insulation box 5 in a direction from the upper portion of the insulation box 5 to the opening of the insulation box 5. The first outside-air introduction passage 50 is separated from the space 5b by a partition 5c, which is a part of the wall of the insulation box 5, The first outside-air introduction passage 50 is a separate passage located apart from the space 5b. The partition 5c has a heat-insulating effect and thus inhibits transfer of heat energy between air that flows through the space 5b and outside air that flows through the first outside-air introduction passage 50.
The first outside-air introduction passage 50 may be formed as a groove-shaped passage in the outer wall surface 5a of the insulation box 5. For example, the first outside-air introduction passage 50 may be an outside-air inlet groove 50a located in the outer wall surface 5a of the insulation box 5, The first outside-air introduction passage 50 is located in the outer wall surface 5a of the insulation box 5. This configuration allows the width of the partition 5c to remain unchanged with no increase in width of the outer wall surface 5a. This configuration thus facilitates inhibition of the transfer of heat energy between the air flowing through the space 5b and the outside air flowing through the first outside-air introduction passage 50. This configuration therefore reduces the cost of material for the insulation box 5 and thus reduces the cost of production.
The partition 5c may have any cross-sectional shape in a direction perpendicular to a direction in which the outside air flows through the first outside-air introduction passage 50. For example, the cross-sectional shape of the partition 5c may be rectangular, semicircular, triangular, or any other shape that causes no stagnation of the outside air in the first outside-air introduction passage 50.
The partition 5c is recessed from the outer wall surface 5a toward the space 5b of the insulation box 5. The partition 5c, which separates the first outside-air introduction passage 50 from the space 5b, may have the same width as that of other parts of the wall surface of the insulation box 5. Formation of the first outside-air introduction passage 50 may cause heat energy to be transferred between the air flowing through the space 5b and the outside air flowing through the first outside-air introduction passage 50. However, the above-described width of the partition 5c inhibits such a heat energy transfer.
A part of the outer wall surface 5a of the insulation box 5 at which the first outside-air introduction passage 50 is located may be a corner surface Sal of the insulation box 5, which is to be in tight contact with the corner portion 1a of the casing 1. The first outside-air introduction passage 50 located in the corner surface Sal of the insulation box 5 allows the partition 5c to be located at a corner of the space 5b of the insulation box 5. This configuration reduces the likelihood that the partition 5c having a recessed form may interfere with, for example, the heat exchanger 3 or the fan 4 received in the space 5b of the insulation box 5 and thus leads to increased flexibility in design of the indoor unit 100.
The first outside-air introduction passage 50 is communicable with the outside of the casing 1. For example, the first outside-air introduction passage 50 may be located to open toward a wall of the casing 1 that has the outside-air introduction block panel 1b1 for example, the corner portion 1a. This configuration defines a part of a passage to introduce outside air into an indoor air-conditioned space via the indoor unit 100.
The outer wall surface 5a of the insulation box 5 having the outside-air inlet groove 50a may be tightly secured to the casing 1. For example, the outer wall surface 5a of the insulation box 5 may be tightly secured to the casing 1 with a seal, such as silicone rubber. This configuration reduces or eliminates leakage of the outside air flowing through the outside-air inlet groove 50a through a space left between the casing 1 and the insulation box 5 and thus reduces or eliminates, for example, noise caused by the air flowing through the space and a reduction in air-conditioning capacity caused by the air flowing through the space into the space 5b of the insulation box 5.
The structure of the insulation panel 6 is described below with reference to
The insulation panel 6 is an inner panel to be disposed between the outer panel 2 and the insulation box 5. Similarly to the insulation box 5, the insulation panel 6 is made of heat-insulating synthetic resin, such as expandable plastic. For example, the insulation panel 6 is produced by extruding melted expanded polystyrene through a prepared mold for the insulation panel 6. The insulation panel 6 has side faces 6a, which conform in shape to the inner wall surfaces 1c of the casing 1. The side faces 6a are tightly secured to the inner wall surfaces 1c of the casing 1 with, for example, a seal, such as silicone rubber, and screws. The upper surface 6b of the insulation panel 6 is tightly secured to the ends 5d of the walls of the insulation box 5 with a seal, for example.
The insulation panel 6 has an air inlet passage 6c. The air inlet passage 6c is a through-hole to communicate between the air inlet 2a of the outer panel 2 and the space 5b of the insulation box 5. For example, the air inlet passage 6c is a circular through-hole in a central part of the insulation panel 6. The air inlet passage 6c guides air taken in through the air inlet 2a to the heat exchanger 3 via the fan 4. The insulation panel 6 may have a bell-mouthed flared duct 8, as illustrated in
The insulation panel 6 has air outlet passages 6d. The air outlet passages 6d are through-holes that communicate between the air outlets 2b of the outer panel 2 and the space 5b of the insulation box 5. The air outlet passages 6d include separate rectangular distribution passages 6d1 to 6d8, each of which is a through-hole that communicates between the corresponding one of the air outlets 2b of the outer panel 2 and the space 5b of the insulation box 5. The distribution passages 6d1 to 6d8 are located around the air inlet passage 6c such that two distribution passages are arranged for each of the four air outlets. For example, the distribution passages 6d1 and 6d2, the distribution passages 6d3 and 6d4, the distribution passages 6d5 and 6d6, and the distribution passages 6d7 are 6d8 are pairs of two through-holes that each communicate with the corresponding one of the four air outlets 2b. The number of distribution passages 6d1 to 6d8 communicating with one air outlet 2b is not limited to two. One or three or more distribution passages may communicate with one air outlet 2b.
The insulation panel 6 has a water receiving groove 6e. The water receiving groove 6e serves as a drain pan to accumulate water that is generated and drips from the heat exchanger 3. The water accumulated in the water receiving groove 6e is discharged to the outside of the indoor unit 100 by a drain pump (not illustrated), for example.
For example, the water receiving groove 6e may be formed in air passage walls 6f, which surround the air inlet passage 6c and separate the air inlet passage 6c from the air outlet passages 6d. The water receiving groove 6e has, on its bottom, a rib 6e1 to support lower parts of the heat exchanger 3, The water receiving groove 6e may have a plurality of ribs 6e1 depending on the shape of the heat exchanger 3. For example,
The indoor unit 100 may include the insulation panel 6 having neither water receiving groove 6e nor ribs 6e1. For example, the indoor unit 100 may include a drain pan separate from the insulation panel 6, and the drain pan may have the water receiving groove 6e and the ribs 6e1.
The insulation panel 6 has a second outside-air introduction passage 60 to introduce outside air to the air inlet passage 6c. The second outside-air introduction passage 60 is located in the insulation panel 6 and is communicable between the first outside-air introduction passage 50 and the air inlet passage 6c.
The second outside-air introduction passage 60 is located apart from the air outlet passages 6d in the insulation panel 6. Since the second outside-air introduction passage 60 is located apart from the air outlet passages 6d in the insulation panel 6, the second outside-air introduction passage is formed without narrowing the air outlet passages 6d. Thus, the second outside-air introduction passage 60 located apart from the air outlet passages 6d in the insulation panel 6 allows the indoor unit 100 to introduce outside air into the air-conditioned space with little or no reduction in air-conditioning capacity.
The second outside-air introduction passage 60 in the insulation panel 6 does not communicate with the air outlet passages 6d and the water receiving groove 6e. For example, the second outside-air introduction passage 60 and the plurality of distribution passages 6d1 to 6d8 are spaced apart from each other around the air outlet passages 6d and the water receiving groove 6e. In
The second outside-air introduction passage 60 may include, for example, an outside-air outlet groove 60a, which is a groove-shaped air passage that communicates with the air inlet passage 6c, located in the lower surface 6h of the insulation panel 6. The lower surface 6h of the insulation panel 6 is a surface of the insulation panel 6 that faces the outer panel 2. The outside-air outlet groove 60a opens toward the outer panel 2.
The outside-air outlet groove 60a is located in the lower surface 6h of the insulation panel 6. This configuration facilitates inhibition of the transfer of heat energy between the air flowing through the space 5b and the outside air flowing through the second outside-air introduction passage 60 with no increase in thickness of the insulation panel 6 in the up-down direction. Furthermore, the outside-air outlet groove 60a located in the lower surface 6h of the insulation panel 6 allows the water receiving groove 6e to be located in the upper surface 6b of the insulation panel 6 with no increase in thickness of the insulation panel 6 in the up-down direction. Therefore, the outside-air outlet groove 60a located in the lower surface 6h of the insulation panel 6 leads to a reduction in the cost of material for the insulation panel 6 and thus reduces the cost of production.
The outside-air outlet groove 60a may have any cross-sectional shape in the direction perpendicular to a direction in which the outside air flows through the outside-air outlet groove 60a. For example, the cross-sectional shape of the outside-air outlet groove 60a may be rectangular, semicircular, triangular, or any other shape that causes no stagnation of outside air in the outside-air outlet groove 60a,
The lower surface 6h, which has the outside-air outlet groove 60a, of the insulation panel 6 may be tightly secured to the outer panel 2. The lower surface 6h of the insulation panel 6 may be tightly secured to the outer panel 2 with, for example, a seal, such as silicone rubber. For example, a seal located around the outside-air outlet groove 60a, a seal located around the air inlet passage 6c, and a seal located around each of the air outlet passages 6d on the lower surface 6h of the insulation panel 6 reduce or eliminate leakage of air from the outside-air outlet groove 60a, the air inlet passage 6c, and the air outlet passages 6d. Therefore, the lower surface 6h of the insulation panel 6 tightly secured to the outer panel 2 reduces or eliminates mixture of air between the outside-air outlet groove 60a and the air outlet passages 6d and mixture of air between the air inlet passage 6c and the air outlet passages 6d and thus reduces or eliminates, for example, a reduction in air-conditioning capacity of the indoor unit 100.
The second outside-air introduction passage 60 may include a communication path 60b, which is communicable between the outside-air outlet groove 60a and the first outside-air introduction passage 50. For example, the communication path 60b may be formed as a hole that is communicable between the outside-air outlet groove 60a and the first outside-air introduction passage 50. The communication path 60b formed as a hole-shaped air passage allows a smaller amount of seal to be used for reducing or eliminating leakage of air from the communication path 60b than the communication path 60b formed as a groove-shaped air passage.
For example, the communication path 60b may be located at the corner portion 6g, which separates the distribution passage 6d1 from the distribution passage 6d8, of the insulation panel 6. Since the communication path 60b is located at the corner portion 6g of the insulation panel 6, the communication path 60b, through which the outside air from the first outside-air introduction passage 50 passes, is formed in the insulation panel 6 with no reduction in opening area of the air outlet passages 6d that includes the distribution passages 6d1 and 6d8. Therefore, the communication path 60b located at the corner portion 6g of the insulation panel 6 reduces or eliminates a reduction in air that passes through the air outlet passages 6d in the indoor unit 100.
Since the communication path 60b is located at the corner portion 6g of the insulation panel 6, the communication path 60b is spaced apart from the air outlet passages 6d. Spacing the communication path 60b apart from the air outlet passages 6d reduces or eliminates the likelihood that the heat energy of the air passing through the air outlet passages 6d may increase or decrease because of heat transfer between the outside air passing through the communication path 60b and the air passing through the air outlet passages 6d. Therefore, the communication path 60b located at the corner portion 6g of the insulation panel 6 reduces or eliminates, for example, a reduction in air-conditioning capacity of the indoor unit 100.
The hole of the communication path 60b may have any shape as long as the communication path 60b is communicable between the outside-air outlet groove 60a and the first outside-air introduction passage 50. For example, the hole of the communication path 60b may be rectangular, circular, polygonal, or any other shape that causes no stagnation of the outside air in the communication path 60b.
The insulation panel 6 includes an air-passage block lid 65 located in the second outside-air introduction passage 60. The air-passage block lid 65 is located in the second outside-air introduction passage 60 and is removable from the insulation panel 6. For example, the air-passage block lid 65 is integral with the insulation panel 6. The air-passage block lid 65 integral with the insulation panel 6 contributes to a reduction in the number of parts that form the insulation panel 6 and thus reduces the cost of production of the indoor unit 100. The air-passage block lid 65 integral with the insulation panel 6 is molded from expandable plastic, such as expanded polystyrene. This configuration facilitates removal processing, such as cutting and thus increases the efficiency of removing the air-passage block lid 65.
The air-passage block lid 65 is a block wall that blocks communication between the air inlet passage 6c and the first outside-air introduction passage 50. For example, the air-passage block lid 65 may be located in the communication path 60b. The air-passage block lid 65 located in the communication path 60b is easily removed by moving the edge of a cutter, such as a knife, along a wall surface of the communication path 60b. This configuration further increases the efficiency of removing the air-passage block lid 65.
The insulation panel 6 has a marker that designates an outer edge 65a of the air-passage block lid 65 that is adjacent to the outside-air outlet groove 60a. For example, the marker may be made to designate the outer edge 65a of the air-passage block lid 65 by using, for example, a pen, or may be a cut groove 65a1, which defines the outer edge 65a of the air-passage block lid 65. Since the insulation panel 6 has the marker designating the outer edge 65a of the air-passage block lid 65 adjacent to the outside-air outlet groove 60a, a target cut position for removing the air-passage block lid 65 is easily identified visually. Therefore, the marker designating the outer edge 65a of the air-passage block lid 65 allows the air-passage block lid 65 to be removed appropriately.
In particular, the cut groove 65a1, which defines the outer edge 65a of the air-passage block lid 65 adjacent to the outside-air outlet groove 60a, in the insulation panel 6 allows the edge of a cutter, such as a knife, to be moved along the cut groove 65a1 without being deviated from the cut groove 65a1. Furthermore, since the insulation panel 6 has the cut groove 65a1, which defines the outer edge 65a of the air-passage block lid 65 adjacent to the outside-air outlet groove 60a, the target cut position for removing the air-passage block lid 65 is easily identified visually. Therefore, the cut groove 65a1, which defines the outer edge 65a of the air-passage block lid 65 adjacent to the outside-air outlet groove 60a, in the insulation panel 6 allows the air-passage block lid 65 to be removed more appropriately and efficiently.
The insulation panel 6 includes a knob 68 located on a surface of the air-passage block lid 65 that is adjacent to the outside-air outlet groove 60a. Since the knob 68 is located on the surface of the air-passage block lid 65 adjacent to the outside-air outlet groove 60a, the air-passage block lid 65 is readily removed from the insulation panel 6 when the knob 68 is pulled toward the outside-air outlet groove 60a after the outer edge 65a of the air-passage block lid 65 is cut with a cutter, such as a knife. Therefore, the knob 68 located on the surface of the air-passage block lid 65 adjacent to the outside-air outlet groove 60a allows the air-passage block lid 65 to be removed more efficiently.
For example, the knob 68 is integral with the air-passage block lid 65. The knob 68 integral with the air-passage block lid 65 contributes to a reduction in the number of parts that form the insulation panel 6 and thus reduces the cost of production of the indoor unit 100.
The knob 68 may have any shape. For example, the shape of the knob 68 may be a polygonal prism, a cylinder, a polygonal pyramid, a cone, a dome, or any other shape that allows the knob 68 to be pinched by, for example, fingers of an on-site worker or a work tool, such as pliers.
The structure and operations of the indoor unit 100 without introduction of outside air into the air-conditioned space is described below with reference to
The insulation box 5 and the insulation panel 6 are tightly secured to each other with, for example, a seal, such as silicone rubber. Securing the insulation box 5 and the insulation panel 6 tightly to each other couples the first outside-air introduction passage 50 located in the insulation box 5 to the second outside-air introduction passage 60 located in the insulation panel 6 with each other. As described above, for example, the upper surface 6b of the insulation panel 6 is tightly secured to the ends 5d of the walls of the insulation box 5. Securing the insulation box 5 and the insulation panel 6 tightly to each other inhibits the air flowing through the space 5b of the insulation box 5 from leaking from a space between the upper surface 6b of the insulation panel 6 and the ends 5d of the walls of the insulation box 5 and thus reduces or eliminates a reduction in air-conditioning capacity of the indoor unit 100.
For the insulation box 5 and the insulation panel 6 tightly secured to each other, the outer wall surfaces 5a of the insulation box 5 and the side faces 6a of the insulation panel 6 are tightly secured to the inner wall surfaces 1c of the casing 1 with, for example, screws or a seal, such as silicone rubber. Securing the casing 1 tightly to the insulation box 5 and the insulation panel 6 causes the first outside-air introduction passage 50, which is the outside-air inlet groove 50a located in the corner surface 5a1 of the insulation box 5, to face and be closed by the outside-air introduction block panel 1b1 located in the corner portion 1a of the casing 1. In the casing 1 tightly secured to the insulation box 5 and the insulation panel 6, therefore, the first outside-air introduction passage 50 is a closed space defined by the corner portion 1a of the casing 1 having the outside-air introduction block panel 1b1 and the air-passage block lid 65 located in the second outside-air introduction passage 60. This configuration inhibits the air outside the casing 1 with the outside-air introduction block panel 1b1 from entering the first outside-air introduction passage 50.
In the example described below, the indoor unit 100 with the outside-air introduction block panel 1b1 and the air-passage block lid 65 is driven.
In response to driving the indoor unit 100, the fan 4 is rotated and thus causes air in the air-conditioned space to be drawn into the space 5b of the insulation box 5 via the air inlet 2a of the outer panel 2, the air inlet passage 6c of the insulation panel 6, and the flared duct 8. The drawn air in the space 5b of the insulation box 5 is sent to the heat exchanger 3 by rotation of the fan 4. In the heat exchanger 3, the air sent by the fan 4 and passing through the heat exchanger 3 exchanges heat with the refrigerant flowing inside the heat exchanger 3. The rotation of the fan 4 causes the air subjected to heat exchange in the heat exchanger 3 to be sent to the air outlets 2b of the outer panel 2 via the air outlet passages 6d of the insulation panel 6. The air is then blown into the air-conditioned space from the air outlets 2b of the outer panel 2.
In response to driving the indoor unit 100, the air passing through the air inlet passage 6c of the insulation panel 6 may scatter and partly enter the outside-air outlet groove 60a of the second outside-air introduction passage 60. The second outside-air introduction passage 60, however, has the air-passage block lid 65 in the communication path 60b. This configuration inhibits the air from entering the first outside-air introduction passage 50 via the second outside-air introduction passage 60. Therefore, the air-passage block lid 65 located in the second outside-air introduction passage 60 reduces or eliminates a reduction in flow rate of the air to be drawn into the space 5b of the insulation box 5 caused by the first outside-air introduction passage 50 and the second outside-air introduction passage 60 and thus reduces or eliminates a reduction in air-conditioning capacity of the indoor unit 100.
The casing 1, which is made of a metal sheet, may vibrate under the pressure of air that enters the first outside-air introduction passage 50 and thus may cause noise. The air-passage block lid 65 in the second outside-air introduction passage 60 inhibits the air from entering the first outside-air introduction passage 50 and thus reduces the likelihood that the indoor unit 100 may generate noise.
The structure and operations of the indoor unit 100 with introduction of outside air into the air-conditioned space is described below with reference to
To introduce outside air into the air-conditioned space, the air-passage block lid 65 and the knob 68 are removed from the insulation panel 6. As described above, an on-site worker removes the air-passage block lid 65 and the knob 68 from the insulation panel 6 with a cutter, such as a knife. Removing the air-passage block lid 65 and the knob 68 from the insulation panel 6 allows the second outside-air introduction passage 60 to communicate between the upper surface 6b of the insulation panel 6 and the air inlet passage 6c of the insulation panel 6. Therefore, removing the air-passage block lid 65 and the knob 68 from the insulation panel 6 allows the air inlet passage 6c of the insulation panel 6 to communicate with the first outside-air introduction passage 50 of the insulation box 5.
To introduce the outside air into the air-conditioned space, the outside-air introduction block panel 1b1 is removed from the casing 1. As described above, the on-site worker removes the outside-air introduction block panel 1b1 from the casing 1 with a cutter, such as a knife. Removing the outside-air introduction block panel 1b1 from the casing 1 allows the first outside-air introduction passage 50 to communicate with the outside of the casing 1.
The duct flange 10 is attached to a portion, from which the outside-air introduction block panel 1b1 is removed, of the casing 1. The duct flange 10 serves as a joint that connects the casing 1 to a duct (not illustrated) to take the outside air into the air-conditioned space. The duct flange 10 attached to the portion, from which the outside-air introduction block panel 1b1 is removed, of the casing 1 defines an air passage to introduce the outside air into the casing 1. The duct may be a duct newly installed in the building having the air-conditioned space or an existing duct in the building.
The duct flange 10 includes a flat annular ring 10a to be secured to the casing 1 with screws or other fasteners, and a hollow cylindrical joint 10b joined to an inner edge of the ring 10a and connectable to a duct. The joint 10b has a fastener hole 10b1 to receive a fastener, such as a screw, for fastening a duct. The shape of the ring 10a is not limited to a flat annular shape. For example, the ring 10a may be a part that has a rectangular outline shape and a circular hole. The shape of the joint 10b is not limited to a hollow cylindrical shape. The joint 10b may have any other shape that conforms to the shape of the duct. For the duct having a rectangular shape, the joint 10b may have a rectangular tubular shape.
In the example described below, the indoor unit 100 with the outside-air introduction block panel 1b1 and the air-passage block lid 65 removed is driven.
In response to driving the indoor unit 100, the fan 4 is rotated and thus causes the aft in the air-conditioned space to be drawn into the air inlet passage 6c of the insulation panel 6, and simultaneously causes the outside air to be drawn into the air inlet passage 6c of the insulation panel 6. The air in the air-conditioned space is drawn into the air inlet passage 6c of the insulation panel 6 through the air inlet 2a of the outer panel 2, The outside air is drawn into the air inlet passage 6c of the insulation panel 6 via the duct flange 10, the first outside-air introduction passage 50, and the second outside-air introduction passage 60. The outside air and the air from the air-conditioned space having been drawn into the air inlet passage 6c join together in the air inlet passage Sc. The air is then sent to the heat exchanger 3 via the flared duct 8 by rotation of the fan 4. In the heat exchanger 3, the air sent by the fan 4 and passing through the heat exchanger 3 exchanges heat with the refrigerant flowing inside the heat exchanger 3. The air subjected to heat exchange in the heat exchanger 3 is sent, by rotation of the fan 4, to the air outlets 2b of the outer panel 2 through the air outlet passages 6d of the insulation panel 6. The air is blown from the air outlets 2b of the outer panel 2 into the air-conditioned space.
After removal of the outside-air introduction block panel 1b1 and the air-passage block lid 65, the outside air is drawn to the air inlet passage 6c of the insulation panel 6 via the duct flange 10, the first outside-air introduction passage 50, and the second outside-air introduction passage 60 without being blown into the air-conditioned space. During driving of the indoor unit 100 with the outside-air introduction block panel 1b1 and the air-passage block lid 65 removed, the outside air and the air from the air-conditioned space join together in the air inlet passage 6c. The air is then subjected to heat exchange in the heat exchanger 3. Therefore, the second outside-air introduction passage 60 communicable with the air inlet passage 6c in the insulation panel 6 reduces or eliminates an increase or decrease in temperature of the air-conditioned space caused by introduction of outside air.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/006518 | 2/19/2020 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2021/166121 | 8/26/2021 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4951737 | Tenhundfeld | Aug 1990 | A |
| 5029810 | Finnerty | Jul 1991 | A |
| Number | Date | Country |
|---|---|---|
| 1693626 | Aug 2006 | EP |
| H04-113827 | Oct 1992 | JP |
| 2004198014 | Jul 2004 | JP |
| 2005164213 | Jun 2005 | JP |
| 2010-159909 | Jul 2010 | JP |
| 2016-080207 | May 2016 | JP |
| 2019-148353 | Sep 2019 | JP |
| Entry |
|---|
| International Search Report of the International Searching Authority mailed Mar. 24, 2020 in corresponding application No. PCT/JP2020/006518 (and English translation). |
| Number | Date | Country | |
|---|---|---|---|
| 20230010667 A1 | Jan 2023 | US |
