The present invention relates to an indoor unit for an air-conditioning apparatus including a heat exchanger in which a heat-transfer pipe extends in the vertical direction.
An indoor unit equipped with a parallel flow type heat exchanger as a heat exchanger of an indoor unit has been known (see, for example, Patent Literature 1). Patent Literature 1 discloses an indoor unit including a heat exchanger in which a plurality of heat-transfer pipes and fins extending in the vertical direction are stacked alternately, and a liquid-side header and a gas-side header extending in the horizontal direction are connected to both ends of the heat-transfer pipes. During cooling operation, refrigerant is distributed to the plurality of heat-transfer pipes at the liquid-side header and flows from the plurality of heat-transfer pipes into the gas-side header. On the other hand, during heating operation, the refrigerant is distributed to the plurality of heat-transfer pipes at the gas-side header and flows from the plurality of heat-transfer pipes into the liquid-side header.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2008-256305 (
As described above, in the heat exchanger of Patent Literature 1, the headers extend in the horizontal direction, so that the heat exchanger is structured to inhibit the refrigerant from being unevenly distributed to the plurality of heat-transfer pipes due to influence of the gravity. However, as a refrigerant passage is formed to allow the refrigerant to flow from one of the headers, pass through the plurality of heat-transfer pipes, and flow out from the other header, the heat transfer area of the heat exchanger cannot be increased, and thus air-conditioning performance is difficult to be improved.
The present invention has been made to solve the above-described problem, and an object of the present invention is to provide an indoor unit for an air-conditioning apparatus having an increased heat transfer area to improve air-conditioning performance.
An indoor unit for an air-conditioning apparatus according to an embodiment of the present invention includes a case, an air-sending fan accommodated in the case, and a heat exchanger unit provided to cover the air-sending fan and configured to exchange heat between refrigerant and air. The heat exchanger unit includes a plurality of heat-transfer pipes extending in a vertical direction and forming a plurality of refrigerant passages in an air flow direction and a width direction of the case, and a plurality of headers connected to both ends of the plurality of heat-transfer pipes to allow the refrigerant to flow between the plurality of heat-transfer pipes. The plurality of headers include a plurality of division headers dividing and connecting the plurality of refrigerant passages arranged in the air flow direction and connecting in parallel the plurality of refrigerant passages arranged in the width direction of the case, and a return header connecting and turning back the plurality of refrigerant passages arranged in the air flow direction divided in the plurality of division headers and connecting in parallel the plurality of heat-transfer pipes arranged in the width direction of the case.
In the indoor unit for an air-conditioning apparatus according to the embodiment of the present invention, as the plurality of heat-transfer pipes are arranged in the air flow direction of the case and different refrigerant passages are formed in the heat exchanger unit in the air flow direction using the division headers and the return header, the heat transfer area of the heat exchanger unit can be increased to improve an air-conditioning capacity even in the case where the heat-transfer pipes extending in the vertical direction are used.
Hereinafter, preferred embodiments of the indoor unit for an air-conditioning apparatus of the present invention are described with reference to the drawings.
Embodiment 1 of the present invention. The indoor unit 1 in
The case 2 includes a back case 2a and a front case 2b that are formed from a material such as resin, the back case 2a is fixed to a wall or other structure, and the front case 2b is attached to the back case 2a. In addition, the air-sending fan 3 and the heat exchanger unit 10 are mounted on the back case 2a. The back case 2a includes, at a position opposed to the air-sending fan 3, an air passage wall 2w that forms an air passage through which sucked air flows, and the air passage wall 2w has, for example, a tilted shape such as a circular arc shape.
The front case 2b has an air inlet 2x formed in a top surface of the front case 2b, and has an air outlet 2z through which conditioned air having exchanged heat in the heat exchanger unit 10 is blown out. A vertical air direction adjusting plate (flap) is pivotally disposed in the air outlet 2z and adjusts the direction of the conditioned air blown out through the air outlet 2z.
The air-sending fan 3 is composed of, for example, a line flow fan such as a cross flow fan and a through flow fan, and is provided in an air passage from the air inlet 2x to the air outlet 2z and at the downstream side of the heat exchanger unit 10 and the upstream side of the air outlet. The air-sending fan 3 sucks indoor air through the air inlet 2x and blows out conditioned air through the air outlet 2z. One end side of the air-sending fan 3 is rotatably supported by the back case 2a via a bearing or other component and is connected to a motor.
During cooling operation, the heat exchanger unit 10 serves as an evaporator to cool air. During heating operation, the heat exchanger unit 10 serves as a condenser to heat air. The heat exchanger unit 10 is disposed at the upstream side of the air-sending fan 3 and is shaped to cover the front surface and the upper surface of the air-sending fan 3. The heat exchanger unit 10 includes a first heat exchanger 20 located at a side of the front case 2b and at the front side of the air-sending fan 3, and a second heat exchanger 30 located at a side of the back case 2a and tilted to the rear side of the air-sending fan 3.
The plurality of first heat-transfer pipes 21 are arranged to extend in the vertical direction (an arrow Z direction). In particular, the plurality of first heat-transfer pipes 21 are each formed in a curved shape projecting toward the front case 2b and have a shape having an increased mount area as compared to the case of a linear shape.
In addition, the first heat exchanger 20 includes first heat transfer fins 24 arranged between the plurality of first heat-transfer pipes 21 arranged in the width direction of the case 2 (the arrow X direction), and the first heat transfer fins 24 exchange heat between air and refrigerant flowing through the first heat-transfer pipes 21.
The second heat exchanger 30 has a structure similar to that of the first heat exchanger 20 shown in
As described above, a plurality of headers, that is, the first upper header 23, the first lower header 22, the second upper header 33, and the second lower header 32 are provided in the heat exchanger unit 10. Here, each of the first upper header 23 and the first lower header 22 of the first heat exchanger 20 is composed of a plurality of division headers that divide and connect the plurality of first heat-transfer pipes 21 arranged in the air flow direction. Meanwhile, in the second heat exchanger 30, the second upper header 33 is a division header, and the second lower header 32 is a return header that turns back the refrigerant passages in the air flow direction. As described above, in the heat exchanger unit 10, the division header and the return header are provided in at least either one of the first heat exchanger 20 or the second heat exchanger 30.
Specifically, the first lower header 22 of the first heat exchanger 20 includes first lower division headers 22a and 22b that divide the plurality of first heat-transfer pipes 21 in the thickness direction into different refrigerant passages, and the first upper header 23 of the first heat exchanger 20 includes first upper division headers 23a and 23b that divide the plurality of refrigerant passages in the air flow direction. The first lower division header 22a and the first upper division header 23a are connected to one or more refrigerant passages at the front side among the plurality of refrigerant passages arranged in the air flow direction. The first lower division header 22b and the first upper division header 23b are connected to one or more refrigerant passages at the back side. Consequently, in the first heat exchanger 20, two large refrigerant passages are formed in the air flow direction.
For example, the refrigerant flowing in through the first lower division header 22a of the first heat exchanger 20 flows through the refrigerant passages at the front side in the first heat-transfer pipes 21 into the first upper division header 23a. Subsequently, the refrigerant in the first upper division header 23a flows to the second upper header 33 of the second heat exchanger 30, and flows from the second upper header 33 at the back side through the refrigerant passages at the back side in the plurality of second heat-transfer pipes 31 into the second lower header 32. The refrigerant is turned back in the second lower header 32, flows through the refrigerant passages at the front side in the second heat-transfer pipes 31 in the second heat exchanger 30, and flows into the second upper division header 33b. The refrigerant in the second upper division header 33b flows into the first upper division header 23b at the back side (the air-sending fan side), flows through the refrigerant passages at the back side in the first heat-transfer pipes 21 into the first lower division header 22b, and flows out from the heat exchanger unit 10.
According to Embodiment 1 described above, the first heat exchanger 20 and the second heat exchanger 30 of the heat exchanger unit 10 are parallel flow type heat exchangers, and thus the refrigerant can be evenly distributed to the plurality of first heat-transfer pipes 21 and second heat-transfer pipes without influence of the gravity. Consequently, a decrease in the heat exchange efficiency caused by the refrigerant unevenly flowing through a partial region of the heat exchanger can be reduced. In this case, as the heat exchanger unit 10 includes the division headers and the return header, a plurality of refrigerant passages that cause counterflows in the refrigerant flow direction are formed. Thus, the heat transfer area can be increased to improve air-conditioning performance. In addition, as the plurality of first heat-transfer pipes 21 are each formed in a curved shape, the mount area in the case 2 increases to improve the air-conditioning performance.
In particular, in the case where, in each of the first heat exchanger 20 and the second heat exchanger 30, a plurality of refrigerant passages that cause counterflows are formed, occurrence of a temperature difference can be inhibited between air passing through an upper portion of the heat exchanger unit 10 and air passing through a lower portion of the heat exchanger unit 10.
In Embodiment 1 described above, the case is shown where the return header is provided to the second heat exchanger 30 and the refrigerant continuously flows through the first heat exchanger 20 and the second heat exchanger 30. However, the flow of the refrigerant is not limited to this case, and for example, the refrigerant may flow through each of the first heat exchanger 20 and the second heat exchanger 30.
Then, the refrigerant may flow in from each of the first upper header 23 of the first heat exchanger 20 and the second upper header 33 of the second heat exchanger 30, may pass through the first heat-transfer pipes 21 and the second heat-transfer pipes 31, and may flow into the first lower header 22 and the second lower header 32. Subsequently, the refrigerant may be turned back at the first lower header 22 and the second lower header 32, may pass through the first heat-transfer pipes 21 and the second heat-transfer pipes 31, and may flow out from the first upper header 23 and the second upper header 33 to the outdoor unit. In this case as well, as the return header is provided in the heat exchanger unit 10, the heat transfer area can be increased to improve the air-conditioning capacity.
The first heat exchanger 120 in
According to Embodiment 2, as the lower heat-transfer pipes 121a and the upper heat-transfer pipes 121b each formed in a linear shape are included and are connected to each other at the intermediate header 121c to bend, the mount area of the first heat exchanger 120 can be increased to improve air-conditioning performance, similarly as in the case of a curved surface shape as in Embodiment 1. In addition, as a return header is provided to the second heat exchanger 30 also in Embodiment 2, the air-conditioning performance can be improved.
Even in the case of the first heat exchanger 120 in
The connection header 240 has, for example, a substantially triangular cross-sectional shape, and, in the connection header 240, for example, a first heat-transfer pipe 21 at the front side of the first heat exchanger 220 and a second heat-transfer pipe 31 at the back side of the second heat exchanger 230 are connected to each other to form a refrigerant passage that is the same as in
According to Embodiment 3, as the first upper header of the first heat exchanger 220 and the second upper header of the second heat exchanger 230 are integrally formed as the connection header 240, the number of components can be reduced to simplify the structure of a heat exchanger unit 210. In addition, also in Embodiment 2, a return header is provided to the second heat exchanger 30, and thus the air-conditioning performance can be improved. Even in the case as in Embodiment 3, a refrigerant passage may be formed as shown in
Embodiments of the present invention are not limited to the embodiments described above. For example, the case is shown where the heat exchanger unit 10, 110, or 210 includes two heat exchangers, that is, the first heat exchanger 20, 120, or 220 and the second heat exchanger 30 or 230 in each of Embodiments 1 to 3 described above; however, the heat exchanger unit 10, 110, or 210 may include three or more heat exchangers. In this case as well, refrigerant distributing characteristics can be improved by disposing heat-transfer pipes to extend in the vertical direction and by disposing a distributing header to extend in the horizontal direction.
The case is shown where two refrigerant passages are formed in the air flow direction in each of the first heat exchanger 20, 120, or 220 and the second heat exchanger 30 or 230 in each of Embodiments 1 to 3 described above; however, three or more refrigerant passages may be formed. Furthermore, the case is shown where the refrigerant flows in the first heat exchanger 20, 120, or 220 and the second heat exchanger 30 or 230 in the same direction in the width direction (arrow X direction); however, the header may be divided so that the refrigerant flows in different directions at the upper and lower sides also in the width direction (arrow Y direction). In addition, the wall-mounted type indoor unit is shown in each of Embodiments 1 to 3 described above; however, the present invention can also apply to a ceiling-embedded type indoor unit.
Furthermore, the case is shown where the second lower header 32 is a return header and the second upper header 33 is composed of division headers in the second heat exchanger 30 of each of Embodiments 1 and 2 described above; however, the second upper header 33 may be a return header, and the second lower header 32 may be composed of division headers.
During cooling operation of the indoor unit 1 shown in
1, 100, 200 indoor unit for an air-conditioning apparatus 2 case 2a back case 2b front case 2w air passage wall 2x air inlet 2z air outlet 3 air-sending fan 10, 110, 210 heat exchanger unit 20, 120, 220 first heat exchanger 21 first heat-transfer pipe 22 first lower header 22a, 22b first lower division header 23 first upper header 23a, 23b first upper division header 24 first heat transfer fin 30, 230 second heat exchanger 31 second heat-transfer pipe 31a, 31b refrigerant passage 32 second lower header (return header) 33 second upper header 33a, 33b second upper division header 34 second heat transfer fin 121a lower heat-transfer pipe 121b upper heat-transfer pipe 121c intermediate header 240 connection header 240a cutout portion
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/079182 | 11/4/2014 | WO | 00 |