The present invention relates to an indoor unit of an air-conditioning apparatus including an air cleaning filter.
An example of an indoor unit of an air-conditioning apparatus according to the related art includes an air cleaning filter disposed between an air inlet and an indoor heat exchanger so that air that enters through the air inlet passes through the air cleaning filter and is cleaned (see, for example, Patent Literature 1).
The indoor unit of the air-conditioning apparatus described in Patent Literature 1 is configured such that accommodating portions (333b) that accommodate air cleaning filters (331) are disposed behind a front panel (25).
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2009-216250
The indoor unit of the air-conditioning apparatus described in Patent Literature 1 is configured such that the air cleaning filters, which have a high airflow passage resistance, are inclined. Since the air cleaning filters are disposed behind the front panel, the air cleaning filters impede the flow of air toward a lower section of the indoor heat exchanger. When the flow of air toward the lower section of the indoor heat exchanger is impeded, the amount of air that contributes to heat exchange in the indoor heat exchanger is reduced and the performance of the indoor heat exchanger is degraded.
Thus, an indoor unit of an air-conditioning apparatus including an air cleaning filter that is separate from a pre-filter is required to reduce degradation in the performance of an indoor heat exchanger and ensure sufficient air cleaning performance of the air cleaning filter at the same time.
The present invention has been made to overcome the above-described problem, and an object of the present invention is to provide an indoor unit of an air-conditioning apparatus that enables an air cleaning filter to provide an air cleaning effect with less degradation in the performance of a heat exchanger.
An indoor unit of an air-conditioning apparatus according to an embodiment of the present invention includes a casing having an air inlet provided at a top face of the casing, an air outlet provided at a lower portion of the casing, and an airflow passage through which the air inlet and the air outlet communicate with each other; a fan disposed in the casing; a heat exchanger disposed upstream in airflow of the fan in the casing; a first filter disposed upstream in airflow of the heat exchanger in the casing; a front panel attached at a front portion of the casing; a protrusion provided at a back face of the front panel; and a second filter disposed behind the front panel and between the protrusion and the heat exchanger, the second filter being separate from the first filter.
The indoor unit of the air-conditioning apparatus according to the embodiment of the present invention is configured such that the protrusion is provided on the back face of the front panel and that the second filter is disposed between the protrusion and the heat exchanger. Accordingly, a flow of air directed from the front panel to the air cleaning filter can be generated by the protrusion, so that the air cleaning effect can be obtained with less degradation in the performance of the heat exchanger.
Embodiment of the present invention will now be described with reference to the drawings.
As illustrated in
The indoor unit 2 includes an indoor heat exchanger 4 and an indoor fan 5.
The outdoor unit 3 includes an outdoor heat exchanger 6, an outdoor fan 7, a compressor 8, a four-way valve 9, and an expansion valve 10.
A refrigerant circuit 13 is formed by connecting the indoor unit 2 and the outdoor unit 3 to each other with a gas-side connection pipe 11 and a liquid-side connection pipe 12.
The operation of the air-conditioning apparatus 1 can be switched between a cooling operation and a heating operation by switching the paths formed by the four-way valve 9. The air-conditioning apparatus 1 performs the cooling operation when the paths formed by the four-way valve 9 are as indicated by the solid lines in
The indoor unit 2 is disposed in a space by which it can supply cooling energy or heating energy to the space or an air-conditioning target space (for example, an air-conditioning target space such as an indoor space, or another space connected to the air-conditioning target space by a duct or the like). The indoor unit 2 has a function of cooling or heating the air-conditioning target space by using cooling energy or heating energy supplied by the outdoor unit 3.
The indoor heat exchanger 4 functions as a condenser in the heating operation and as an evaporator in the cooling operation. The indoor heat exchanger 4 may be composed of, for example, a fin-and-tube heat exchanger.
The indoor heat exchanger 4 corresponds to a “heat exchanger” according to the present invention.
The indoor fan 5 is arranged to be surrounded by the indoor heat exchanger 4 (see
The indoor fan 5 corresponds to a “fan” according to the present invention.
The outdoor unit 3 is disposed in a space other than the air-conditioning target space (for example, an outdoor space), and has a function of supplying cooling energy or heating energy to the indoor unit 2.
The outdoor heat exchanger 6 functions as an evaporator in the heating operation and as a condenser in the cooling operation.
The outdoor fan 7 supplies air, which serves as heat exchange fluid, to the outdoor heat exchanger 6. The outdoor fan 7 may be composed of, for example, a propeller fan having a plurality of blades.
The compressor 8 compresses refrigerant and discharges the compressed refrigerant. The compressor 8 may be composed of, for example, a rotary compressor or a scroll compressor. When the outdoor heat exchanger 6 functions as a condenser, the refrigerant discharged from the compressor 8 flows into the outdoor heat exchanger 6 through a refrigerant pipe. When the outdoor heat exchanger 6 functions as an evaporator, the refrigerant discharged from the compressor 8 passes through the indoor unit 2 and then flows into the outdoor heat exchanger 6 through a refrigerant pipe.
The four-way valve 9 is connected to a discharge side of the compressor 8 and switches the flow of the refrigerant between that for the heating operation and that for the cooling operation. A combination of two-way valves or a combination of three-way valves may be provided instead of the four-way valve 9.
The expansion valve 10 expands the refrigerant that has passed through the indoor heat exchanger 4 or the outdoor heat exchanger 6, thereby reducing the pressure of the refrigerant. The expansion valve 10 may be composed of, for example, an electric expansion valve capable of adjusting the flow rate of the refrigerant. The expansion valve 10 may be included in the indoor unit 2 instead of the outdoor unit 3.
The refrigerant circuit 13 is formed by connecting the compressor 8, the indoor heat exchanger 4, the expansion valve 10, and the outdoor heat exchanger 6 with refrigerant pipes including the gas-side connection pipe 11 and the liquid-side connection pipe 12.
The four-way valve 9 may be omitted so that the direction in which the refrigerant flows through the refrigerant circuit 13 is constant.
The operation of the air-conditioning apparatus 1 will be described together with the flow of the refrigerant. The operation of the air-conditioning apparatus 1 described below is an example in which the heat exchange fluid is air and fluid that exchanges heat with the heat exchange fluid is refrigerant.
The cooling operation performed by the air-conditioning apparatus 1 will now be described.
When the compressor 8 is activated, high-temperature high-pressure refrigerant in a gas state is discharged from the compressor 8. After that, the refrigerant flows as indicated by the solid line arrows. The high-temperature high-pressure gas refrigerant (single phase) discharged from the compressor 8 passes through the four-way valve 9 and flows into the outdoor heat exchanger 6, which functions as a condenser. The high-temperature high-pressure gas refrigerant that has flowed into the outdoor heat exchanger 6 exchanges heat with air supplied by the outdoor fan 7, so that the high-temperature high-pressure gas refrigerant is condensed into high-pressure liquid refrigerant (single phase).
The high-pressure liquid refrigerant flowing out of the outdoor heat exchanger 6 flows into the expansion valve 10, and is expanded by the expansion valve 10 to thereby change into two-phase refrigerant including low-pressure gas refrigerant and liquid refrigerant. The two-phase refrigerant flows into the indoor heat exchanger 4, which functions as an evaporator. The two-phase refrigerant that has flowed into the indoor heat exchanger 4 exchanges heat with air supplied by the indoor fan 5, so that the liquid refrigerant included in the two-phase refrigerant is evaporated and thus the two-phase refrigerant turns into low-pressure gas refrigerant (single phase). As a result of this heat exchange, the air-conditioning target space is cooled. The low-pressure gas refrigerant flowing out of the indoor heat exchanger 4 passes through the four-way valve 9 and flows into the compressor 8, where the refrigerant is compressed into high-temperature high-pressure gas refrigerant, and discharged from the compressor 8 again. The above-described cycle is repeated.
The heating operation performed by the air-conditioning apparatus 1 will now be described.
When the compressor 8 is activated, high-temperature high-pressure refrigerant in a gas state is discharged from the compressor 8. After that, the refrigerant flows as indicated by the broken line arrows. The high-temperature high-pressure gas refrigerant (single phase) discharged from the compressor 8 passes through the four-way valve 9 and flows into the indoor heat exchanger 4, which functions as a condenser. The high-temperature high-pressure gas refrigerant that has flowed into the indoor heat exchanger 4 exchanges heat with air supplied by the indoor fan 5, so that the high-temperature high-pressure gas refrigerant is condensed into high-pressure liquid refrigerant (single phase). As a result of this heat exchange, the air-conditioning target space is heated.
The high-pressure liquid refrigerant flowing out of the indoor heat exchanger 4 flows into the expansion valve 10, and is expanded by the expansion valve 10 to thereby change into two-phase refrigerant including low-pressure gas refrigerant and liquid refrigerant. The two-phase refrigerant flows into the outdoor heat exchanger 6, which functions as an evaporator. The two-phase refrigerant that has flowed into the outdoor heat exchanger 6 exchanges heat with air supplied by the outdoor fan 7, so that the liquid refrigerant included in the two-phase refrigerant is evaporated and thus the two-phase refrigerant turns into low-pressure gas refrigerant (single phase). The low-pressure gas refrigerant flowing out of the outdoor heat exchanger 6 passes through the four-way valve 9 and flows into the compressor 8, where the refrigerant is compressed into high-temperature high-pressure gas refrigerant, and is discharged from the compressor 8 again. The above-described cycle is repeated.
The indoor unit 2 will now be described in detail.
In
As illustrated in
As illustrated in
The casing 20 has an open front side, which is covered by a front panel 23. The left and right sides of the casing 20 are covered by side panels 24. The back face of the casing 20 is covered by a back panel 25. The bottom face of the casing 20 is covered by the back panel 25, a bottom panel 26, and vertical flow directing plates 28. The top face of the casing 20 is covered by a top panel 27.
The top panel 27 has a grid-shaped opening, which functions as an air inlet 21. Thus, the air inlet 21 is formed solely at the top side of the indoor unit 2, and is not visible when viewed from the front.
The front panel 23 constitutes a design face at the front side of the indoor unit 2. The front panel 23 has a recess 23a that extends in a width direction of the casing 20 at the center in a height direction of the front panel 23. The front panel 23 is capable of covering and exposing the front side of the casing 20.
As illustrated in
A pre-filter 37 and an air cleaning filter 38 are disposed in the casing 20. The pre-filter 37 collects large particles of dust contained in air that enters through the air inlet 21. The air cleaning filter 38 collects small particles of dust contained in air that enters through the air inlet 21.
The pre-filter 37 corresponds to a “first filter” according to the present invention. The air cleaning filter 38 corresponds to a “second filter” according to the present invention.
The pre-filter 37 is removably attachable to the casing 20 at a location upstream of the indoor heat exchanger 4. The pre-filter 37 includes a partially bent grid-shaped frame portion 37b and a filter portion 37c attached to the frame portion 37b. When the pre-filter 37 is installed in the indoor unit 2, as illustrated in
A part of the frame portion 37b of the pre-filter 37 serves as an attachment portion 37a to which the air cleaning filter 38 is attached.
The air cleaning filter 38 has a greater airflow passage resistance against the flow of air than that of the pre-filter 37. The air cleaning filter 38 has, for example, a cuboid shape. The air cleaning filter 38 is formed separately from the pre-filter 37, and is removably retained by the attachment portion 37a of the pre-filter 37. Therefore, the air cleaning filter 38 can be installed in the casing 20 without using a special component. In addition, the air cleaning filter 38 can be installed in the casing 20 simply by attaching the air cleaning filter 38 to the attachment portion 37a, which is provided on a portion of the pre-filter 37. Thus, the air cleaning filter 38 can be easily installed and retained in the casing 20.
The air cleaning filter 38 may have, for example, a honeycomb structure of an electrostatically charged material. Alternatively, the air cleaning filter 38 may have, for example, a pleated multilayer structure having multiple layers of an electrostatically charged material. When the air cleaning filter 38 has such a structure, small particles of dust contained in air that passes through the air cleaning filter 38 can be electrostatically attracted by the air cleaning filter 38.
The material that forms the air cleaning filter 38, for example, a ceramic material, may have a catalyst deposited thereon so that the air cleaning filter 38 additionally provides a deodorizing effect. Also, the material that forms the air cleaning filter 38, for example, a ceramic material, may additionally contain an antibacterial component so that the air cleaning filter 38 additionally provides an antibacterial effect. These effects may be selectively provided depending on needs. The material, size, shape, etc., of the air cleaning filter 38 are not particularly limited, and may be determined as necessary in accordance with the structure of the indoor unit 2.
As illustrated in
The vertical flow directing plates 28 are disposed in the air outlet 22. Also, horizontal flow directing plates 29 are disposed in the airflow passage 50 in the region between the indoor fan 5 and the air outlet 22.
The vertical flow directing plates 28 adjust the direction in which air is blown from the air outlet 22 in the vertical direction. When the operation is stopped, the vertical flow directing plates 28 cover the air outlet 22 and form a design face at the bottom of the indoor unit 2.
The horizontal flow directing plates 29 are disposed upstream of the vertical flow directing plates 28, and adjust the blowing direction of the air from the air outlet 22 in a horizontal direction.
As illustrated in
The indoor heat exchanger 4 includes a bend portion 4a that is provided at a certain position in the height direction of the indoor heat exchanger 4 and at which the indoor heat exchanger 4 is bent and divided into two portions, which are upper and lower portions. The indoor heat exchanger 4 may have a plurality of the bend portions 4a at a plurality of positions. More specifically, one or more bend portions 4a may be provided in accordance with the arrangement, size, etc., of the indoor heat exchanger 4 in the casing 20.
The pre-filter 37 is disposed upstream of the indoor heat exchanger 4 in the casing 20, and the air cleaning filter 38 is attached to the pre-filter 37.
A protrusion 23b that projects toward the airflow passage 50 is formed on an inner face of the casing 20 that corresponds to the recess 23a in the front panel 23, that is, on the back face of the front panel 23.
The recess 23a and the protrusion 23b may be formed by, for example, pressing the front panel 23 from the outside toward the inside. In this case, the recess 23a and the protrusion 23b can be integrally formed together on the front panel 23, and formation of the protrusion 23b can be facilitated. However, the protrusion 23b may instead be formed on the back face of the front panel 23 without forming the recess 23a in the front panel 23. In such a case, the protrusion 23b may be formed by causing a portion of the back face of the front panel 23 to project toward the inside of the casing 20. Alternatively, the protrusion 23b may be formed as a separate component and attached to the back face of the front panel 23.
The protrusion 23b may be formed to extend over the entire width of the front panel 23, but is not limited to this. As described below, the protrusion 23b generates a flow of air toward the air cleaning filter 38. Accordingly, the length of the protrusion 23b is not limited as long as it corresponds to the dimension of the air cleaning filter 38 in the width direction. The cross sectional shape of the protrusion 23b is not limited to the rectangular shape illustrated in
When the casing 20 is covered by the front panel 23, the protrusion 23b, the air cleaning filter 38, and the bend portion 4a are roughly arranged along a straight line in the direction from the front panel 23 to the indoor fan 5. More specifically, the protrusion 23b, the air cleaning filter 38, and the bend portion 4a align along line X in
In
When the indoor fan 5 is activated, air is sucked into the casing 20 through the air inlet 21.
A part of the air that has been sucked into the casing 20 through the air inlet 21 is supplied to an upper portion of the indoor heat exchanger 4 (arrows A1). The upper portion of the indoor heat exchanger 4 is a portion of the indoor heat exchanger 4 disposed above the bend portion 4a in
Another part of the air that has been sucked into the casing 20 through the air inlet 21 flows along the inner side of the front panel 23, comes into contact with the protrusion 23b, and is directed toward the indoor heat exchanger 4 (arrow A2).
Another part of the air that has been sucked into the casing 20 through the air inlet 21 passes through the region between the inner side of the front panel 23 and the air cleaning filter 38, and is supplied to a lower portion of the indoor heat exchanger 4 (arrow A3). The lower portion of the indoor heat exchanger 4 is a portion of the indoor heat exchanger 4 below the bend portion 4a in
Another part of the air that has been sucked into the casing 20 through the air inlet 21 passes through the region between the inner side of the front panel 23 and the air cleaning filter 38 and then through the air cleaning filter 38, and flows toward the indoor heat exchanger 4 (arrow A4).
Referring to the arrow A4, the air that passes through the region between the inner side of the front panel 23 and the air cleaning filter 38 is caused to flow through the air cleaning filter 38 by the flow of air indicated by the arrow A2. The air that has passed through the air cleaning filter 38 flows toward the indoor heat exchanger 4.
Also, referring to the arrow A3, the air that passes through the region between the inner side of the front panel 23 and the air cleaning filter 38 is directed toward the indoor heat exchanger 4 by the flow of air indicated by the arrow A2 when passing through the region between the inner side of the front panel 23 and the air cleaning filter 38, but flows toward the lower portion of the indoor heat exchanger 4 without passing through the air cleaning filter 38.
The air supplied to the indoor heat exchanger 4 passes through the indoor heat exchanger 4 while exchanging heat with the refrigerant that flows through the indoor heat exchanger 4. Thus, the air is cooled in the cooling operation and heated in the heating operation, and then reaches the indoor fan 5 (arrows A5). The air that has passed through the indoor fan 5 or the gap between the indoor fan 5 and the back panel 25 (arrow A6) is blown forward or downward from the air outlet 22 (arrow A7).
As illustrated in
Since the protrusion 23b is provided on the back face of the front panel 23 of the indoor unit 2, the flow of air toward the inside of the indoor unit 2 (arrow A2) is generated by the protrusion 23b. In other words, the protrusion 23b enables a part of the air to pass through the air cleaning filter 38 without greatly impeding the flow in the casing 20. Thus, the indoor unit 2 enables the air cleaning filter 38 to provide the air cleaning effect with less degradation in the performance of the indoor heat exchanger 4.
The bend portion 4a of the indoor heat exchanger 4 is disposed downstream of the air cleaning filter 38. As is clear from
As described above, the indoor unit 2 includes the casing 20 having the air inlet 21 in the top face, the air outlet 22 in the lower portion, and the airflow passage 50 through which the air inlet 21 and the air outlet 22 communicate; the indoor heat exchanger 4 disposed in the casing 20; the indoor fan 5 disposed downstream of the indoor heat exchanger 4 in the casing 20; the front panel 23 that covers the front side of the casing 20; the protrusion 23b provided on the back face of the front panel 23; and the air cleaning filter 38 disposed between the protrusion 23b and the indoor heat exchanger 4 in the casing 20.
Thus, according to the indoor unit 2, a flow of air directed from the front panel 23 to the air cleaning filter 38 can be generated by the protrusion 23b, so that the air cleaning effect can be obtained with less degradation in the performance of the indoor heat exchanger 4.
The indoor unit 2 is configured such that the indoor heat exchanger 4 includes the bend portion 4a that is provided at a certain position in the height direction and at which the indoor heat exchanger 4 is bent, and such that the protrusion 23b, the air cleaning filter 38, and the bend portion 4a of the indoor heat exchanger 4 align in side view, for example, along a horizontal straight line in side view.
Thus, according to the indoor unit 2, the bend portion 4a, which has a lower air resistance than does the main portion of the indoor heat exchanger 4, is disposed downstream of the air cleaning filter 38, so that the amount of air that flows toward the air cleaning filter 38 can be increased.
In addition, the indoor unit 2 is configured such that the pre-filter 37 is disposed upstream of the indoor heat exchanger 4, and the air cleaning filter 38 is retained by a portion of the pre-filter 37 such that the air-receiving face thereof extends in the vertical direction.
Therefore, according to the indoor unit 2, the air cleaning filter 38 can be easily installed and retained in the casing 20 without using a special component.
In addition, according to the indoor unit 2, the protrusion 23b is formed integrally with the recess 23a formed in a portion of the front panel 23. Therefore, the protrusion 23b can be easily formed.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/008533 | 3/3/2017 | WO | 00 |