This application is a U.S. national stage application of PCT/JP2014/080227 filed on Nov. 14, 2014, the contents of which are incorporated herein by reference.
The present invention relates to an indoor unit of an air-conditioning apparatus, and more particularly, to an attachment/detachment structure of an air-sending device mounted on the indoor unit of the air-conditioning apparatus.
Among indoor units of an air-conditioning apparatus, an indoor unit containing an air-sending device unit equipped with a sirocco fan and a heat exchanger unit equipped with an indoor heat exchanger has been proposed (see, for example, Patent Literature 1).
With the indoor unit of an air-conditioning apparatus described in Patent Literature 1, which is equipped with a sirocco fan, a direction of air blowing out of an air outlet of the indoor unit is not perpendicular to a formation surface of the air outlet, but inclined with respect to the formation surface of the air outlet. In this manner, by changing an attitude of the indoor unit in up, down, left, and right directions, the indoor unit equipped with a sirocco fan, can change an airflow direction to upward, rightward, leftward, and downward directions.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2009-41836
In the indoor unit of an air-conditioning apparatus described in Patent Literature 1, an air-sending device provided on the air-sending device unit is fixed to a housing of the air-sending device unit, for example, with screws. Consequently, to change the direction of the air blowing out of the indoor unit, it is necessary to change the attitude of the air-sending device unit including the entire housing. Here, the indoor unit of an air-conditioning apparatus described in Patent Literature 1 is fixed, for example, by being concealed in a ceiling. Therefore, a serviceman needs to perform a task of unfixing the air-sending device unit and heat exchanger unit fixed in the ceiling and changing the attitudes of the air-sending device unit and heat exchanger unit.
Means of changing the direction of the air blowing out of the indoor unit includes means of changing the attitude of the air-sending device alone by releasing screw fastening of the air-sending device in the air-sending device unit. However, the air-sending device itself has considerable weight, and there is a problem in that changing the attitude of the air-sending device increases a work load on the serviceman.
The present invention has been made to solve the above problems and has an object to provide an indoor unit of an air-conditioning apparatus, the indoor unit curbs increase in a workload of changing a direction of the air-sending device in changing an airflow direction.
An indoor unit of an air-conditioning apparatus according to one embodiment of the present invention comprises: an air-sending device unit having an air-sending device unit housing configured to house an air-sending device and provided with an air inlet; and a heat exchanger unit having a heat exchanger unit housing configured to house an indoor heat exchanger, provided with an air outlet, and configured to be coupled to the air-sending device unit housing, wherein the air-sending device includes: a rotating fan, an electric motor configured to drive the fan, and a casing provided with an air inflow port and an air outflow port and equipped with the fan and the electric motor, the air inflow port being configured to take in air and the air outflow port being configured to blow out air, and the air-sending device unit housing includes: an opening port formed at a position of coupling to the heat exchanger unit housing and communicated with the heat exchanger unit housing, a first rail unit provided on each of a second side face orthogonal to a first side face in which the opening port is formed and a third side face opposed to the second side face, and a slide member fixed to the air outflow port of the casing of the air-sending device and configured to be movable on the first rail units.
Being configured as described above, the indoor unit of an air-conditioning apparatus according to one embodiment of the present invention curbs increase in a workload of changing a direction of the air-sending device in changing an airflow direction.
An embodiment of an indoor unit of an air-conditioning apparatus according to the present invention will be described below with reference to the drawings. Note that the present invention is not limited by the embodiment described below. Also, in the following drawings including
[Description of Configuration]
The indoor unit 1 includes an air-sending device unit 100 and a heat exchanger unit 200, where the air-sending device unit 100 is provided with an air-sending device 41 configured to take air into the indoor unit 1 and then release air from the indoor unit 1 and the heat exchanger unit 200 is provided with an indoor heat exchanger 21 configured to serve as an evaporator and condenser. Note that although
The indoor unit 1 includes a panel 11, panel 12, panel 13, and panel 14 making up an outer shell. The panel 11 and panel 12 are provided on a heat exchanger unit housing 200A. The panel 13 and panel 14 are provided on an air-sending device unit housing 100A. Note that when the panel 13 is removed, the air-sending device unit housing 100A is opened, allowing the air-sending device 41 to be carried in and out. Also, when the panel 14 is removed, a filter 120 (see
The indoor unit 1 includes a panel 16 and panel 17 making up an outer shell. The panel 16 and panel 17 are provided across both the air-sending device unit housing 100A and heat exchanger unit housing 200A. An inside surface of the panel 16 and inside surface of the panel 17 correspond to a second side face SU2 and third side face SU3 described later.
(Air-Sending Device Unit 100)
The air-sending device unit 100 includes the air-sending device unit housing 100A serving as an outer shell of the air-sending device unit 100, and the air-sending device 41 provided in the air-sending device unit housing 100A, and is designed to take air into the air-sending device unit housing 100A and then supply the air to the heat exchanger unit 200. The air-sending device unit 100 is configured to be detachable from the air-sending device unit 100.
The air-sending device unit housing 100A is a box-shaped member in which the air-sending device 41 is housed and an air inlet 61 is formed. An opening port 60 communicated with the heat exchanger unit housing 200A of the heat exchanger unit 200 described later is formed in the air-sending device unit housing 100A. The air-sending device unit housing 100A is coupled to the heat exchanger unit housing 200A on a formation surface of the opening port 60. A configuration and the like of the air-sending device unit 100 are described in more detail in
(Heat Exchanger Unit 200)
The heat exchanger unit 200 is coupled with the air-sending device unit 100 such that air is supplied from the air-sending device unit 100. The heat exchanger unit 200 has the heat exchanger unit housing 200A, which, being shaped substantially as a rectangular parallelepiped, serves as an outer shell and whose two opposing faces are open.
Also, the heat exchanger unit 200 is equipped with the indoor heat exchanger 21 configured to exchange heat between air supplied from the air-sending device unit 100 and refrigerant supplied from a non-illustrated outdoor unit. The heat exchanger unit 200 is also equipped with a drain pan 31 configured to accumulate condensed water (drain water) produced by the indoor heat exchanger 21.
The heat exchanger unit housing 200A includes a first opening port (not illustrated) located on the side of the opening port 60 of the air-sending device unit housing 100A and an air outlet 62, which is a second opening port formed on a side opposite the first opening port.
The indoor heat exchanger 21 is designed to exchange heat between air taken into the heat exchanger unit housing 200A and the refrigerant supplied from the non-illustrated outdoor unit. It is advisable that the indoor heat exchanger 21 is, for example, a finned-tube heat exchanger made up of plural fins erected upright in parallel and a tube connected to the fins and supplied with refrigerant. The drain pan 31 is placed below the indoor heat exchanger 21.
The indoor heat exchanger 21 is made up, for example, of a first heat exchanger 21a and a second heat exchanger 21b. The first heat exchanger 21a and second heat exchanger 21b are placed close to each other at one end, and parted from each other at an other end. That is, one end of the first heat exchanger 21a and one end of second heat exchanger 21b are placed by being brought close to a center of the heat exchanger unit housing 200A in a width direction. Also, the other end of the first heat exchanger 21a is placed close to an inside surface of the heat exchanger unit housing 200A and the other end of the second heat exchanger 21b is placed close to an inside surface on an opposite side. Therefore, the indoor heat exchanger 21 is shaped in cross section like a letter A.
The drain pan 31 is designed to accumulate drain water dropping from the indoor heat exchanger 21 and constructed, for example, by forming resin into a predetermined shape. The present embodiment is a manner in which the indoor unit 1 is installed in such a manner as to blow out upward. Consequently, the drain pan 31 is placed on that side face of the heat exchanger unit housing 200A that is coupled to the air-sending device unit housing 100A. Note that the drain pan 31 is placed in such a manner as not to block the first opening port (not illustrated) of the heat exchanger unit housing 200A communicated with the opening port 60 to allow air to flow from the air-sending device unit housing 100A into the heat exchanger unit housing 200A.
The heat exchanger unit 200 is provided with an electrical component box 80. The electrical component box 80 is exposed when the panel 11 is opened. The electrical component box 80 is provided with a controller 81 configured to control rotation speed of the air-sending device 41 and the like. The controller 81 is electrically connected to an electric motor 41B of the air-sending device 41.
[Attachment/Detachment Structure of Air-Sending Device 41]
Note that arrow D1 shown in
(Air-Sending Device 41)
The air-sending device 41 is made up of a sirocco fan. The sir-sending device 41 includes a rotating fan 41A and an electric motor 41B configured to drive the fan 41A. Also, the air-sending device 41 includes a casing 41C provided with an air inflow port 41C1 and an air outflow port 41C2 and equipped with the fan 41A and the electric motor 41B, where the air inflow port 41C1 takes in air and the air outflow port 41C2 blows out air. Note that the electric motor 41B is connected to the controller 81 and the like provided in the electrical component box 80. In the air-sending device 41, when the fan 41A is rotated by the electric motor 41B, air is taken into the casing 41C through the air inflow port 41C1 and air in the casing 41C is released through the air outflow port 41C2.
As indicated by arrow D2 in
(Air-Sending Device Unit Housing 100A)
In the air-sending device unit housing 100A, an opening port 60 communicated with the heat exchanger unit housing 200A is formed at a position of coupling to the heat exchanger unit housing 200A. Besides, in the air-sending device unit housing 100A, a first rail unit 50 is provided on a second side face SU2 orthogonal to a first side face SU1 in which the opening port 60 is formed and a first rail unit 50 is also provided on a third side face SU3 opposed to the second side face SU2. Also, the air-sending device unit housing 100A includes a slide member 70 fixed to the air outflow port 41C2 of the casing 41C of the air-sending device 41 and configured to be movable on the first rail units 50.
Each of the first rail unit 50 includes a rail nit main body 51 installed at an angle such that an opposing distance from the first side face SU1 decreases toward the back side and a claw portion 52 formed at an end of the rail unit main body 51. Here, one of the side faces of the air-sending device unit housing 100A that locates at a position opposite the panel 13 is referred to as the fourth side face SU4. That is, the fourth side face SU4 is orthogonal to the first side face SU1, second side face SU2, and third side face SU3 and is located on the back side in the attachment/detachment direction of the air-sending device 41.
The rail unit main body 51 is installed, extending from the side of the inside surface of the panel 13 to the side of the fourth side face SU4. Since the rail unit main body 51 is provided, when attaching and detaching the air-sending device 41 to and from the air-sending device unit housing 100A, a serviceman can load the slide member 70 fixed to the air-sending device 41 on the rail unit main body 51, slidably move the slide member 70, and thereby slidably move the air-sending device 41. Consequently, the indoor unit 1 can reduce a workload on the serviceman in attaching and detaching the air-sending device 41 to and from the air-sending device unit housing 100A.
The air-sending device unit housing 100A includes a second rail unit 55 provided on the fourth side face SU4. The second rail unit 55 is configured to be separate from the first rail units 50 described above. Also, the second rail unit 55 is installed, extending from the side of the first rail unit 50 provided on the second side face SU2 to the side of the second rail unit 55 provided on the third side face SU3.
The second rail unit 55 is placed in such a manner as to intersect the first rail units 50 when the first rail units 50 and second rail unit 55 are viewed from a direction perpendicular to the second side face SU2 and third side face SU3. Therefore, the second rail unit 55 is placed spanning between the first rail units 50 while extending above and below the first rail units 50. That is, as shown in
Assuming that a manner in which the second rail unit 55 has only a portion located above the rail unit main bodies 51 with reference to the rail unit main bodies 51. In this manner, a height difference may occur between the first rail units 50 and second rail unit 55. Therefore, the slide member 70 may not move smoothly from the first rail units 50 to the second rail unit 55 or from the second rail unit 55 to the first rail units 50.
Also, the second rail unit 55 is inclined more steeply than the rail unit main bodies 51 of the first rail units 50. That is, in a mounting direction of the air-sending device 41 the second rail unit 55 is installed at an angle such that the opposing distance from the first side face SU1 decreases toward the back side. Accordingly, the air-sending device unit housing 100A, which has the first rail units 50 and second rail unit 55, is structured such that the slide member 70 and air-sending device 41 will move in two stages. Detailed description of how the slide member 70 moves will be given in
The air-sending device unit housing 100A is configured such that with the slide member 70 being mounted in the air-sending device unit housing 100A, the slide member 70 will be fitted between a back side portion of the second rail unit 55 and the first side face SU1 by being sandwiched therebetween. That is, in terms of thickness of the slide member 70, the slide member 70 is nearly equal to the opposing distance between the back side portion of the second rail unit 55 and the first side face SU1.
(1) Specifically, as shown in
(2) Also, as shown in
(3) Furthermore, as shown in
(Slide Member 70)
The slide member 70 is designed to be fixed to the air-sending device 41 and is a flat-plate member in which an opening port 70A is formed to pass air supplied from the air-sending device 41. One end 70B1 of the slide member 70 slides over one of the first rail units 50 and an other end 70B2 slides over the other of the first rail units 50. One face of the slide member 70 is placed opposing the first side face SU1 and an other face is fixed to the air-sending device 41. Fall prevention holes Q1 for the air-sending device 41 are opened in near-side corners of the slide member 70 and fall prevention holes Q2 for the air-sending device 41 are opened in back side corners (see
[About Claw Portion 52]
The claw portion 52 is formed at a near-side end of the rail unit main body 51. The claw portions 52 prevent the slide member 70 as well as the air-sending device 41 to which the slide member 70 is fixed from falling when the serviceman is attaching or detaching the air-sending device 41 to/from the air-sending device unit 100.
When the fixing member 71 is removed, the claw portions 52 not illustrated in
[About Operation of the Slide Member 70]
When mounting the air-sending device 41 in the air-sending device unit housing 100A, the serviceman will move the slide member 70 in the order:
A form in which the second rail unit 55 is not provided is also possible, but the effect of reducing the workload on the serviceman is greater when the second rail unit 55 is provided. If a form in which the second rail unit 55 is not provided is used, means of increasing an inclination of the whole first rail units 50 can be adopted.
Here, the workload on the serviceman is greater when the slide member 70 is located on the near side of the first rail units 50. This is because when the slide member 70 has been inserted until reaching the back side of the first rail unit, most part of the air-sending device 41 has been carried into the air-sending device unit housing 100A and an attitude of the air-sending device 41 is stable.
Therefore, when the inclination of the whole first rail units 50 is increased, the inclination of the first rail units 50 on the near side is increased as well, consequently increasing a burden on the serviceman as well.
As the second rail unit 55 with a large inclination is installed on the back side of the first rail units 50, the air-sending device unit housing 100A of the indoor unit 1 according to the present embodiment curbs increases in the burden on the serviceman.
[About Positional Relationship Between Indoor Heat Exchanger 21 and Air-Sending Device 41]
In
The heat exchange efficiency varies with the positional relationship between the indoor heat exchanger 21 and air-sending device 41. As shown in
In the manners shown in
Note that although not illustrated, if the contact portion T is set to be located on the side of the air-sending device 41 in
[Advantageous Effects of Indoor Unit 1 According to Present Embodiment]
The indoor unit 1 of the air-conditioning apparatus according to the embodiment includes the first rail units 50 and slide member 70. Consequently, the serviceman can attach and detach the air-sending device 41 by sliding the slide member 70 over the first rail units 50. This makes it possible to curb increases in the workload of changing the direction of the indoor unit when changing the airflow direction.
Note that although a manner in which the first rail units 50 and second rail unit 55 are configured to be separate bodies has been described, the present embodiment is not limited thereto. For example, a wedge-shaped member having an inclination corresponding to that of the second rail unit 55 may be formed at a back side end of the rail unit main body 51. This manner also offers effects similar to those of the present embodiment.
Although a manner in which the rail unit main body 51 is linear has been described as an example, the present embodiment is not limited thereto and the rail unit main body 51 may be formed into a wavelike shape or bent shape. This manner also offers effects similar to those of the present embodiment.
Although a manner in which the second rail unit 55 is shaped like a flat plate has been described as an example, the present embodiment is not limited thereto and the second rail unit 55 may be formed into a wavelike shape or bent shape. Also, although a manner in which the second rail unit 55 is installed, extending continuously from the side of the inside surface of the panel 13 to the side of the fourth side face SU4 has been described, the present embodiment is not limited thereto and the second rail unit 55 may be intermittent with notches formed therein. This form also offers effects similar to those of the present embodiment.
[Modification 1]
[Modification 2]
[Modification 3]
In the present modification, the drain pan 31 is placed below the indoor heat exchanger 21. The drain pan 31 is placed, for example, on the side of the air outlet 62 in the heat exchanger unit housing 200A.
Furthermore, in the present modification, a filter 120 is attached to the air-sending device unit 100. When the indoor unit 1 blows out downward, dust in the air is prone to enter the indoor unit 1, and thus it is advisable to attach the filter 120. The indoor unit 1 of the air-conditioning apparatus according to the present modification achieves effects similar to those of the indoor unit 1 of the air-conditioning apparatus according to Embodiment 2.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/080227 | 11/14/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/075817 | 5/19/2016 | WO | A |
Number | Name | Date | Kind |
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3524328 | Schuster | Aug 1970 | A |
20110237177 | Stewart | Sep 2011 | A1 |
Number | Date | Country |
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S59-113142 | Jul 1984 | JP |
H01-120009 | Aug 1989 | JP |
06-032919 | Apr 1994 | JP |
10-160189 | Jun 1998 | JP |
2001-349574 | Dec 2001 | JP |
2004-245481 | Sep 2004 | JP |
2009-041836 | Feb 2009 | JP |
2013-007543 | Jan 2013 | JP |
Entry |
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International Search Report of the International Searching Authority dated Feb. 17, 2015 for the corresponding International application No. PCT/JP2014/080227 (and English translation). |
Number | Date | Country | |
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20170219222 A1 | Aug 2017 | US |