This invention relates to induced flow self priming positive displacement double disc pumps designed to process waste water materials such as municipal waste water, industrial sludge's and food-processing waste for example.
An induced flow reciprocating double disc pump may be used to pump sludge from one tank to another. The induced flow reciprocating double disc pump may also be used to feed sludge to a belt filter press or centrifuge. An induced flow reciprocating double disc pump includes a reciprocating crankshaft which is affixed to connecting rods and discs which engage into, and out of, valve seats to transmit fluid through the pump in a positive displacement reciprocating manor.
Examples of an induced flow reciprocating double disc pump may be found in G.B. Application No. GB 30333/72 (C. Hughes, filed Sep. 27, 1972), U.S. Pat. No. 4,473,339 (C. Hughes, issued Sep. 25, 1984).
The induced flow reciprocating double disc pumps as known are difficult to service where assembly or disassembly of components is problematic. During use, the discs and pump body of the induced flow reciprocating double disc pumps frequently encounter clearance issues which reduce performance and efficiency. Replacing the discs is an arduous and potentially dangerous process necessitating that the main body and intermediate body of the induced flow reciprocating double disc pumps to be dropped via a hinge, for example, and must be worked upon from the underside or beneath the pump as disclosed in U.S. Pat. No. 7,559,753 (L. J Burrage, issued Jul. 12, 2009) and U.S. Pat. No. 6,315,532 (D. Appleby, issued Nov. 13, 2001).
A failure to regularly service an induced flow reciprocating double disc pump may result in expensive replacement as a result of corrosion related seizures.
During use, an induced flow reciprocating double disc pump may ingest solid material which may cause damage or wear to the sealing surface of the swan neck elbow, or compromise operation, causing pump inversion or pump priming issues.
In addition, during the pumping of caustic or abrasive fluids, valve components, notably the valve seats, may become worn or damaged causing the valve seat to malfunction. Also, the cast face will wear quickly when pumping abrasive slurries causing clearance issues reducing performance and efficiency.
During use of the induced flow reciprocating double disc pump, abrasion wear will normally occur to the sealing surface of the intermediate housing and suction inlet housing seating surface.
In the past spray coatings have been applied to reduce wear of the induced flow reciprocating double disc pump. Examples of spray coatings include XYLAN® or High-Velocity Oxygen Fuel (HVOF) coatings and Tungsten Carbide coatings applied to adhere to the castings surface. However, coatings eventually wear-out or deteriorate over time resulting in the casting being deemed unusable necessitating replacement at substantial cost.
The art referred to and/or described above is not intended to constitute an admission that any patent, publication or other information referred to herein is “prior art” with respect to this invention. In addition, this section should not be construed to mean that a search has been made or that no other pertinent information as defined in 37 C.F.R. § 1.56 (a) exists.
All U.S. patents and applications and all other published documents mentioned anywhere in this application are incorporated herein by reference in their entirety.
Without limiting the scope of the invention, a brief description of some of the claimed embodiments of the invention is set forth below. Additional details of the summarized embodiments of the invention and/or additional embodiments of the invention may be found in the Detailed Description of the Invention below.
A brief abstract of the technical disclosure in the specification is provided for the purposes of complying with 37 C.F.R. § 1.72.
The induced flow reciprocating double disc pump assembly includes a rotatably connected stationary frame element and a rotating frame element which during use may reposition the double disc pump super structure at a 90 degree rotation relative to each other. The repositioning of the double disc pump super structure simplifies the assembly, disassembly and service process. The rotating frame element improves safety to user, is relatively inexpensive to produce, has a smaller overall footprint, improves serviceability and is not prone to corrosion related seizures.
The stationary and rotating frame elements in some embodiments include uprights, diagonal bracing, cross bracing, a base frame, and rail conduits. The rail conduits may pivot relative to the upper end of each upright. The rail conduits are positioned on opposite sides of a common horizontal pivotal axis, centrally and longitudinally bisecting the double disc pump super structure as secured between each rail conduit. Flange bearings are used to rotate the stationary and rotating frame elements relative to each other.
In some embodiments, the flange bearings have a cylindrical inner body supporting the flange bearings and an outer flange exterior which may be square or another shape at the discretion of an individual.
In at least one embodiment, the outer flange exterior includes holes used to securely affix the flange bearings to the top of the uprights. The flange bearings are engaged to a shaft (or to one of a split pair of aligned shaft portions) of the rotating frame element. The rotating frame element in turn is securely attached to the double disc pump super structure, enabling the controlled rotation of the double disc pump super structure relative to stationary frame elements.
The rotating frame element includes structure which extends horizontally along the length of the double disc pump super structure. The horizontally extending structure of the rotating frame element at opposite ends is joined by perpendicular frame bars. Lugs and/or bolts and nuts may be used to secure the mantel block of the double disc pump super structure to the top flat face of the horizontally extending structure of the rail conduits. The lugs and/or bolts and nuts rigidly support and affix the double disc pump super structure to the rail conduits.
In some embodiments, a locking pin may be used in conjunction with the flange bearings and the rotating frame element in order to lock and hold the double disc pump super structure in one of multiple rotational positions relative to the stationary frame element. A hand crank or mechanical rotary winch may be used to rotate the double disc pump super structure and rotating frame element relative to the stationary frame element eliminating the need for hydraulic or electrical rotation devices.
In at least one embodiment the rotating frame element and the stationary frame element are formed of sufficiently strong and durable materials to not fracture or fail during use in the support and rotation of a double disc pump super structure.
In some embodiments, the induced flow reciprocating double disc pump assembly includes a replaceable and/or renewable enhanced sealing and reduced wear double disc pump flapper clack valve and seat.
In at least one alternative embodiment, the induced flow reciprocating double disc pump assembly includes a renewable valve seat for the sealing surface between the intermediate housing and suction inlet housing seating surface, reducing wear and eliminating the need for spray coating of the double disc pump super structure. The renewable valve seat may be formed of materials such as stainless steel or other durable or coated materials dependent on the type of product being pumped by the double disc pump.
In at least one alternative embodiment, the induced flow reciprocating double disc pump assembly includes guide rods which function to support, and to aid in the installation and removal of the inlet suction housing and intermediate housing from the double disc pump super structure. The guide rods act as slider rails to maintain alignment of the inlet suction housing and intermediate housing relative to the double disc pump super structure during assembly or disassembly. The guide rods prevent the inlet suction housing and intermediate housing from dropping relative to the double disc pump super structure upon release of the fasteners between the inlet suction housing and intermediate housing and the double disc pump super structure.
While the foregoing is a description of some of the embodiments for carrying out the invention for the purposes of complying with 37 C.F.R. 1.72, it is also intended in an illustrative rather than a restrictive sense. Variations to the exact embodiment described may be apparent to those skilled in such equipment without departing from the spirit and scope of the invention as defined by the claims set out below.
These and other embodiments which characterize the invention are pointed out with particularity in the claims annexed hereto and forming a part hereof. However, for further understanding of the invention, its advantages and objectives obtained by its use, reference should be made to the drawings which form a further part hereof and the accompanying descriptive matter, in which there is illustrated and described embodiments of the invention.
In general the induced flow reciprocating double disc pump assembly is referred to by reference numeral 8. The primary components of the induced flow reciprocating double disc pump assembly 8 are the double disc pump super structure 10, the stationary frame element 58 and the rotating frame element 60.
In one embodiment as my be seen in
In at least one embodiment as may be seen in
A first upright 12 is preferably centrally located on the top surface of the third base frame bar 72 extending perpendicularly and vertically upward therefrom. A second upright 14 is preferably centrally located on the top surface of the fourth base frame bar 74 extending perpendicularly and vertically upward therefrom. In some embodiments the first upright 12 and second upright 14 have increased dimensions as compared to the first base frame bar 68, second base frame bar 70, third base frame bar 72, and fourth base frame bar 74.
A first diagonal brace 76 is preferably integral with extends angularly and upwardly from the third base frame bar 72, proximate to the first base frame bar 68, for integral engagement to a side surface of the first upright 12.
A second diagonal brace 78 is preferably integral with extends angularly and upwardly from the third base frame bar 72, proximate to the second base frame bar 70, for integral engagement to an opposite side surface of the first upright 12.
A third diagonal brace 80 is preferably integral with extends angularly and upwardly from the fourth base frame bar 74, proximate to the first base frame bar 68, for engagement to a side surface of the second upright 14.
A fourth diagonal brace 82 is preferably integral with extends angularly and upwardly from the fourth base frame bar 74, proximate to the second base frame bar 70, for engagement to an opposite side surface of the second upright 14.
An elongate cross brace bar 28 extends between the interior of the first upright 12 and the interior of the second upright 14 proximate to the bottom or the third base frame bar 72 and fourth base frame bar 74.
The first base frame bar 68, second base frame bar 70, third base frame bar 72, fourth base frame bar 74, first diagonal brace 76, second diagonal brace 78, third diagonal brace 80, fourth diagonal brace 82, cross brace bar 28, first upright 12 and second upright 14 are sufficiently structurally strong to support the rotating frame element 60 and the double disc pump super structure 10 above a surface without fracture or failure during use in pumping of fluids and/or materials as identified herein.
The first base frame bar 68, second base frame bar 70, third base frame bar 72, fourth base frame bar 74, first diagonal brace 76, second diagonal brace 78, third diagonal brace 80, fourth diagonal brace 82, cross brace bar 28, first upright 12 and second upright 14 are also preferably formed of metallic material having sufficient strength and durability to support the rotating frame element 60 and the double disc pump super structure 10 without failure following prolonged periods of use and exposure to potentially corrosive liquids and/or the elements.
The first base frame bar 68, second base frame bar 70, third base frame bar 72, fourth base frame bar 74, first diagonal brace 76, second diagonal brace 78, third diagonal brace 80, fourth diagonal brace 82, cross brace bar 28, first upright 12 and second upright 14 are preferably connected to each respective structural component by mechanical fastening, such as by welding, however in alternative embodiments other types of mechanical fastening elements such as sufficiently strong bots and nuts may be used. The contact between adjacent structural elements may be a matching 45 degree angle or may be perpendicular dependent on the composition of the materials selected for the structural materials and the type of mechanical fastening to be used.
Continuing to refer to
The cylindrical inner body 24 may be formed of sufficiently sturdy metallic material to provide support to an axis element or shaft 88 as disposed within the interior of the first flange bearing assembly 20 and the second flange bearing assembly 21. The shaft 88 may be split into aligned shaft portions to avoid contact with the underside of the double disc pump super structure 10. The first flange bearing assembly 20 and the second flange bearing assembly 21 facilitate and enable the ease of rotation of the axis element or shaft 88 relative to stationary frame element 58.
In a preferred embodiment, as may be seen in detail in
The desired rotational positioning of the double disc pump super structure 10 and the rotating frame element 60 relative to the stationary frame element 58 may be at an angle of 30 degrees, 45 degrees, 60 degrees, or 90 degrees, to name a few of the many examples of potential rotational positions. It should be understood that rotational positions may also include 150 degrees, 135 degrees, 120 degrees and 90 degrees if the double disc pump super structure 10 and the rotating frame element 60 are rotated in an opposite direction relative to the stationary frame element 58. In addition, it should be noted that the rotational positions identified herein have been provided by way of example and alternative or additional rotational positions may be available dependent upon the requirements of a particular application or environment.
In at least one alternative embodiment as may be seen in
The first perpendicular frame bar 92 and the second perpendicular frame bar 94 are preferably parallel to each other and are respectively disposed above, and offset to the interior of, the third base frame bar 72 and the fourth base frame bar 74. The first perpendicular frame bar 92 and the second perpendicular frame bar 94 are also perpendicular to the horizontal axis of rotation 104 for the rotating frame element 60.
The first perpendicular frame bar 92 and the second perpendicular frame bar 94 in at least one embodiment have an increased size dimension, and may be similar in dimension to the first upright 12 and the second upright 14.
Each of the first perpendicular frame bar 92 and second perpendicular frame bar 94 preferably has a flat top surface which is substantially aligned or flush with respect to the top of the respective first upright 12 and second upright 14. Each of the first perpendicular frame bar 92 and second perpendicular frame bar 94 is also positioned adjacent and interior with respect to the first upright 12 and second upright 14. Further, each of the first perpendicular frame bar 92 and second perpendicular frame bar 94 is centered relative to the center of the first upright 12 and second upright 14.
The positioning of the first perpendicular frame bar 92 and second perpendicular frame bar 94 to the interior of the respective first upright 12 and second upright 14 establishes that the longitudinal length dimension of the rotating frame element 60 is smaller than the longitudinal length dimension of the stationary frame element 58. In addition, in a preferred embodiment, the length dimension of the first perpendicular frame bar 92 and second perpendicular frame bar 94 is smaller than the length dimension of the respective third base frame bar 72 and fourth base frame bar 74, establishing that the normal or width dimension for the rotating frame element 60 is smaller than the normal or width dimension of the stationary frame element 58.
Each of the first perpendicular frame bar 92 and second perpendicular frame bar 94 include an integral and centrally positioned shaft 88 (or aligned shaft portions) extending outwardly therefrom. Each of the shafts 88 are inserted into the interior of a respective first flange bearing assembly 20 and second flange bearing assembly 21. Each of the shafts 88 include the shaft positioning openings 90 as earlier described.
The first vertical support bar 96, second vertical support bar 98, third vertical support bar 100 and the fourth vertical support bar 102 preferably have identical dimensions and extend vertically from a respective corner or end of the first perpendicular frame bar 92 and second perpendicular frame bar 94.
In at least one embodiment, a first rail conduit 16 extends longitudinally between the first vertical support bar 96 and the second vertical support bar 98. A second rail conduit 18 extends longitudinally between the fourth vertical support bar 102 and the third vertical support bar 100. Each of the first rail conduit 16 and the second rail conduit 18 have a flat top surface having a plurality of mantel affixation openings 34 which receive lugs 30 which securely affix the mantel block 32 and/or the block conduits 108 as integral with, or as engaged to, the double disc pump super structure 10, to the top of the first rail conduit 16 and the second rail conduit 18.
The length of the first rail conduit 16 and the second rail conduit 18 is sufficient to engage and to support the mantel block 32 and/or the block conduits 108 on the opposite sides of the double disc pump super structure 10 along the horizontal axis of rotation 104. The separation dimension between the first rail conduit 16 and the second rail conduit 18, in a normal direction relative to the horizontal axis of rotation 104, is sufficient to engage the mantel block 32 and/or the block conduits 108 of the double disc pump super structure 10.
In at least one embodiment the vertical dimensions selected for the first vertical support bar 96, second vertical support bar 98, third vertical support bar 100 and the fourth vertical support bar 102 is sufficient to avoid contact between the top of the double disc pump super structure 10 and the cross brace bar 28 if the double disc pump super structure 10 is rotated 180 degrees from a normal operational position. In at least one embodiment the first vertical support bar 96, second vertical support bar 98, third vertical support bar 100 and the fourth vertical support bar 102 may be eliminated and the first rail conduit 16 and the second rail conduit 18 may directly engage the flat upper surface of the exterior ends of the respective first perpendicular frame bar 92 and the second perpendicular frame bar 94.
Referring to
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In
In
In at least one alternative embodiment as shown in
The induced flow reciprocating double disc pump assembly 8 enhances the ease of access and service to the pumping components of the double disc pump super structure 10 through the rotation of the rotating frame element 60 securing the double disc pump super structure 10 relative to the stationary frame element 58.
In an alternative embodiment as may be seen in
In an alternative embodiment as may be seen in
The replaceable valve seat 40 generally has a modified shield shape having a horizontal upper surface 110, a pair of angularly and outwardly extending upper transition edges 112, a horizontal channel 114 located below the horizontal upper surface 110 and centrally between the upper transition edges 112. The replaceable valve seat 40 also generally has elongate angularly downwardly and inwardly extending side edges 116 and a slightly outwardly bowed arcuate bottom edge 118 extending between the bottom of the angularly downwardly and inwardly extending side edges 116. The replaceable valve seat 40 includes a central oval shaped opening 120 and a plurality of attachment apertures 122.
The replaceable valve seat 40 may be form fitted and fabricated from materials including but not limited to steel, stainless steel or other durable or coated materials suitable for the type of product being pumped. The material selected for the replaceable valve seat 40 may be specifically selected when pumping corrosive materials. The replaceable valve seat 40 may be easily and conveniently replaced by rotatable positioning of the double disc pump super structure 10 and rotating frame element 60 relative to the stationary frame element 58 as earlier described.
In an alternative embodiment as may be seen in
The renewable valve seat 44 includes a circular opening 126 and a plurality of receiver apertures 124 regularly spaced about and extending to the interior of the circular opening 126. The plurality of receiver apertures 124 are constructed and arranged for alignment to a plurality of regularly spaced threaded receivers 52 as integral to the interior of the inlet suction housing 48.
The renewable valve seat 44 may be form fitted and fabricated from materials including but not limited to steel, stainless steel or other durable or coated materials suitable for the type of product being pumped. The material selected for the renewable valve seat 44 may be specifically selected when pumping corrosive materials. The renewable valve seat 44 may be easily and conveniently replaced by rotatable positioning of the double disc pump super structure 10 and rotating frame element 60 relative to the stationary frame element 58 as earlier described.
In an alternative embodiment as may be seen in
The guide rods 54 function as slider rails to maintain alignment between the inlet suction housing 48, the intermediate housing 50 and the double disc pump super structure 10 in order to prevent the inlet suction housing 48 or the intermediate housing 50 from dropping due to gravity once the fasteners have been removed from the double disc pump super structure 10, permitting the inlet suction housing 48 and/or the intermediate housing 50 to be separated from the double disc pump super structure 10 in a controlled and safe manor.
Referring in more detail to
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Referring in more detail to
The induced flow reciprocating double disc pump assembly 8 may include any desired number of guide rods 54 as deemed optimal for a particular application. While in the alternative embodiments depicted herein, three guide rods 54 are shown, alternatively two guide rods 54 or four or more guide rods 54 my be utilized. Alternatively, the guide rods 54 may be disposed on both of the opposite sides of the double disc pump super structure 10 and be proximate to each of the first rail conduit 16 and the second rail conduit 18 as desired for a particular application. In an alternative embodiment pairings or groupings of guide rods 54 may be disposed on either side of the double disc pump super structure 10 in any combination.
In an alternative embodiment as may be seen in
In at least one alternative embodiment as depicted in
In the preferred embodiment, the lifting mechanism 140 may extend upwardly and/or downwardly to lift or lower an inlet suction housing 48 as releasably disconnected from a intermediate housing 50 and swan neck elbow 66 during maintenance of the double disc pump. The lifting mechanism 140 may be used in particular applications where rotation of the rotating frame element 60 relative to the stationary frame element 58 is inconvenient.
In the alternative embodiment, depicted in
In one alternative embodiment, a workman will disconnect and separate the swan neck elbow 66 from the inlet suction housing 48. The workman will then position the lifting mechanism traverse supports 144 and the lifting mechanism 140 between the first base frame bar 68 and the second base frame bar 70 in order to locate the lifting mechanism support surface 146 directly below the inlet suction housing 48. In an alternative embodiment, the lifting mechanism traverse supports 144 and the lifting mechanism 140 are positioned between the first base frame bar 68 and the second base frame bar 70 prior to the disconnection of the swan neck elbow 66 from the inlet suction housing 48. In another alternative embodiment, the lifting mechanism traverse supports 144 are permanently attached to the first base frame bar 68 and the second base frame bar 70 and the lifting mechanism 140 is not removable or repositionable relative to the stationary frame element 58.
In at least one embodiment, the lifting mechanism traverse supports 144 are formed of square or rectangular sturdy metallic tubing. In alternative embodiments, the lifting mechanism traverse supports 144 may be formed into the shape of metallic I-beams, rectangular bars, cylindrical tubing, or cylindrical bars to name a few of the vast number of shapes for the supports for the lifting mechanism 140. The materials selected for the lifting mechanism traverse supports 144 are preferably the same as the materials selected for the stationary frame element 58.
It should be noted that the lifting mechanism traverse supports 144 provide at least two functions which are to establish a sturdy surface for the lifting mechanism 140 so that the lifting mechanism 140 may be used to lift or lower a inlet suction housing 48, and function as a rotation or positioning limiter to prevent movement or slippage of the lifting mechanism support surface 146 relative to the inlet suction housing 48 during the lifting or lowering of the inlet suction housing 48 relative to the first base frame bar 68 and second base frame bar 70.
In at least one embodiment, the opposite exterior ends 148 of the lifting mechanism traverse supports 144 are welded to the interior surface of the first base frame bar 68 and second base frame bar 70 in order to position the lifting mechanism support surface 146 directly below the inlet suction housing 48.
In at least one embodiment, the opposite exterior ends 148 are disposed between, but are not fixedly attached to, the interior surface of the first base frame bar 68 and second base frame bar 70 in order to position the lifting mechanism support surface 146 directly below the inlet suction housing 48. In this embodiment the lifting mechanism 140 and the lifting mechanism traverse supports 144 may be lifted and physically separated from the stationary frame element 58 to permit convenient replacement or maintenance to the lifting mechanism 140.
In another alternative embodiment, the opposite exterior ends 148 may be releasably attached to the first base frame bar 68 and second base frame bar 70 through mechanical fasteners which may include a tab at each of the opposite exterior ends 148. The tabs preferably include an aperture. The aperture may be positioned above a hole in the top surface of each of the first base frame bar 68 and second base frame bar 70. An attachment pin may be disposed through the aperture of the tab and the holes in the first base frame bar 68, second base frame bar 70 in order to releasably connect the lifting mechanism 140 to the first base frame bar 68 and second base frame bar 70.
In at least one alternative embodiment, the lifting mechanism 140 is substantially rectangular in shape and includes a plurality of protective barrier walls 150 to assist in the prevention of damage to the lifting mechanism 140 during use. The protective barrier walls 150 also reduce the exposure of contaminants to the lifting drive 162 during the useful life of the lifting mechanism 140.
In at least one embodiment, the number of lifting mechanism traverse supports 144 is two. In alternative embodiments, the number of lifting mechanism traverse supports 144 may exceed two. In another alternative embodiment, the lifting mechanism traverse supports 144 may be a single unit which functions as the base/platform for the lifting mechanism 140 during use.
Referring to
In the extended/elevated configuration, the fastening elements between the inlet suction housing 48 and the intermediate housing 50 may be released permitting the inlet suction housing 48 may drop onto the lifting mechanism support surface 146. The direction of the rotation of the actuation nut 152 may then be reversed, lowering the lifting mechanism support surface 146 as supporting the inlet suction housing 48 into a lowered/compact position permitting access to the removable valve seat 44 and the disc 46 for maintenance thereof.
In at least one alternative embodiment as depicted in
In at least one alternative embodiment, a rotation element 160 such as a wheel may be rotatably engaged to each of the opposite ends of the lower axels 156. The rotation elements or the wheels 160 facilitate the movement of the lower axels 156 towards each other during elevation of the lifting mechanism support surface 146, or the separation of the lower axels 156 away from each other during lowering of the lifting mechanism support surface 146.
In at least one alternative embodiment the lifting mechanism 140 includes the lifting mechanism base 154 and the lifting mechanism support surface 146. The lifting mechanism base 154 and lifting mechanism support surface 146 are interconnected by a plurality of lifting links or arms 158. Two of the plurality of lifting links or arms 158 may be pivotally interconnected to each other by a pivot pin 164. A pair of pivotally interconnected lifting links or arms 158 are located on each of opposite sides of the lifting mechanism 140. Two of the lifting links or arms 158 are pivotally interconnected to each other at a central location in a crossing configuration forming and “X”. The pivoting between a pair of pivotally interconnected lifting links or arms 158 is provided by the pivot pin 164.
The lower ends of one pair of pivotally interconnected lifting links or arms 158 are each engaged to a first end of one of the lower axels 156. The first end of the lower axels 156 are on the same side of the lifting mechanism 140. The lower ends of the second pair of the pivotally interconnected lifting links or arms 158 are each engaged to the opposite or second end of one of the lower axels 156, which are on the opposite side of the lifting mechanism 140.
The upper ends of the first pair of pivotally interconnected lifting links or arms 158 are each engaged to one of the upper axles on a first end. The first ends of the lower axels 156 and the first ends of the upper axles are each on the same side of the lifting mechanism 140. The upper ends of the second pair of pivotally interconnected lifting links or arms 158 are each engaged to the second end of one of the upper axles on the opposite side of the lifting mechanism 140. The second ends of the lower axels 156 and the second ends of the upper axles are each on the same side of the lifting mechanism 140, which is opposite to the first ends.
In at least one embodiment the actuation nut 152 is connected to a lifting drive 162 transferring motion thereto. In one embodiment, the lifting drive 162 is preferably oriented in a perpendicular direction relative to the direction of the upper axles, and the lifting drive 162 is engaged to and extends between the upper axels.
In at least one embodiment, the actuation nut 152 moves the lower axels 156 and the upper axels, as well as the lifting links or arms 158 toward and away from each other, causing the lifting links or arms 158 to pivot about each other at the pivotal connection point, which in turn moves the lifting mechanism support surface 146 upwardly and downwardly.
In at least one embodiment, the lifting mechanism base 154 supports the lower ends of the two pairs of pivotally interconnected lifting links or arms 158. The interior and lower side of the lifting mechanism support surface 146 is engaged to the upper ends of the two pairs of pivotally interconnected lifting links or arms 158.
In at least one embodiment one of the upper ends of each pair of pivotally interconnected lifting links or arms 158 may be identified as a forward upper end and a rear upper end. Each of the forward upper ends of each pair of pivotally interconnected lifting links or arms 158 are preferably engaged to opposite ends of a forward upper axle. Each of the rear upper ends of each pair of pivotally interconnected lifting links or arms 158 are preferably engaged to opposite ends of a rear upper axle.
In at least one embodiment, the lifting drive 162 is a worm gear which is rotatably connected to a forward upper axle providing movement thereof. The lifting drive 162 in turn may be engaged to an intermediate gear, the intermediate gear being rotatably engaged to the actuation nut 152. Counterclockwise rotation of the actuation nut 152 may transfer the rotation of the actuation nut 152 through the intermediate gear to the lifting drive 162, which in turn causes the forward upper axle to move away from the rear upper axle, lowering the lifting mechanism support surface 146.
Alternatively, clockwise rotation of the actuation nut 152 transfers rotation of the actuation nut 152 through the intermediate gear to the lifting drive 162 for rotation of the lifting drive 162 in an opposite direction, which in turn causes the forward upper axle to move towards the rear upper axle elevating the lifting mechanism support surface 146 towards the double disc pump.
In another alternative embodiment, the actuation nut 152 is rotatably engaged to the lifting drive 162 without the use of an intermediate gear or other mechanism.
In at least one embodiment, the forward upper axle and the rear upper axle include a rotation element or wheel 160 on each of the opposite ends. The rotation elements or wheels 160 are preferably engaged to the inside lower surface of the lifting mechanism support surface 146 and interior to the protective barrier walls 150.
In some embodiments, the protective barrier walls 150 preferably have a sufficient height dimension to completely cover the forward upper axle, having the opposite rotation elements or wheels 160, the rear upper axle having the opposite rotation elements or wheels 160, the lifting drive 162, an intermediate gear if provided, the upper ends of each of the two pairs of pivotally interconnected lifting links or arms 158, and the interior of the actuation nut 152.
In at least one embodiment as shown in
In at least one embodiment referring to
In at least one embodiment as shown in
In at least one embodiment as shown in
Upon the completion of any desired maintenance to the 44 and 46, the inlet suction housing 48 may be placed onto the lifting mechanism support surface 146 and clockwise rotation of the 52 will cause the forward upper axle to move towards the rear upper axle, and the lower axels 156 to move towards each other, to elevate the lifting mechanism support surface 146, and inlet suction housing 48, for reattachment of the inlet suction housing 48 to the intermediate housing 50.
In a first embodiment, an induced flow reciprocating double disc pump assembly includes a substantially rectangular rotating frame element supporting a double disc pump super structure, the rotating frame element having a plurality of frame bars engaged to a plurality of support bars and a plurality of rail conduits engaged to the support bars, at least two of the plurality of frame bars having a shaft defining a horizontal axis of rotation, the shaft having a plurality of pairs of shaft positioning openings; a stationary frame element having a plurality of base frame bars, a plurality of uprights engaged to and extending vertically from the base frame bars, a plurality of diagonal braces engaged to the plurality of base frame bars and the plurality of uprights, and a flange bearing assembly engaged to an upper portion of each of the plurality of uprights, each of the flange bearing assemblies rotatably receiving the shaft, each of the flange bearing assemblies having a plurality of pairs of positioning holes; a locking pin being constructed and arranged for engagement to one of the pairs of shaft positioning openings aligned with one of the pairs of positioning holes; and a rotation crank engaged to the shaft; wherein the rotating frame element has a first position relative to the stationary frame element which is constructed and arranged to support the double disc pump super structure in a vertical direction, and the rotating frame element has a second position relative to the stationary frame element which is constructed and arranged to support the double disc pump super structure in a horizontal direction which is ninety degrees offset relative to the vertical direction, and wherein the rotation crank is constructed and arranged to rotate the rotating frame element between the first position and the second position.
In a second alternative embodiment according to the first embodiment, the double disc pump super structure has an underside and a plurality of guide rods engaged to the underside.
In a third alternative embodiment according to the second embodiment, the double disc pump super structure has an inlet suction housing and an intermediate housing, the plurality of guide rods being engaged to the double disc pump super structure, the inlet suction housing and the intermediate housing.
In a fourth alternative embodiment according to the third embodiment, the inlet suction housing and the intermediate housing are slidably engaged to the plurality of guide rods during assembly or disassembly relative to the double disc pump super structure when the rotating frame element is in the second position.
In a fifth alternative embodiment according to the fourth embodiment, a replaceable valve seat is positioned between a swan neck elbow and a suction flapper clack valve, the replaceable valve seat being formed of stainless steel.
In a sixth alternative embodiment according to the fifth embodiment, a circular and dished shaped renewable valve seat is positioned between the inlet suction housing and a disc, the renewable valve seat being formed of stainless steel.
In a seventh alternative embodiment according to the sixth embodiment, a mantel block is disposed between and secured to the underside and the plurality of rail conduits.
In an eighth alternative embodiment according to the seventh embodiment, the guide rods are engaged to the mantel block.
In a ninth alternative embodiment according to the eighth embodiment, the plurality of frame bars include a first perpendicular frame bar and a second perpendicular frame bar, the shaft being two opposite aligned shaft portions, wherein each of the two opposite aligned shaft portions is centrally positioned and extends outwardly from one of the first perpendicular frame bar and the second perpendicular frame bar.
In a tenth alternative embodiment according to the ninth embodiment, the plurality of support bars include a first vertical support bar, a second vertical support bar, a third vertical support bar, and a fourth vertical support bar.
In an eleventh alternative embodiment according to the tenth embodiment, the plurality of rail conduits include a first rail conduit and a second rail conduit.
In a twelfth alternative embodiment according to the eleventh embodiment, the plurality of base frame bars include a first base frame bar, a second base frame bar, a third base frame bar and a fourth base frame bar.
In a thirteenth alternative embodiment according to the twelfth embodiment, the plurality of uprights include a first upright and a second upright.
In a fourteenth alternative embodiment according to the thirteenth embodiment, the plurality of diagonal braces include a first diagonal brace, a second diagonal brace, a third diagonal brace and a fourth diagonal brace.
In a fifteenth alternative embodiment according to the fourteenth embodiment, a cross brace bar extends between the first upright and the second upright opposite to the flange bearing assemblies.
In a sixteenth alternative embodiment according to the fifteenth embodiment, the flange bearing assemblies including a first flange bearing assembly and a second flange bearing assembly.
In a seventeenth alternative embodiment, an induced flow reciprocating double disc pump assembly includes a substantially rectangular rotating frame element supporting a double disc pump super structure, the rotating frame element having a plurality of frame bars engaged to a plurality of support bars and a plurality of rail conduits engaged to the support bars, at least two of the plurality of frame bars having a shaft defining a horizontal axis of rotation, each of the shafts having a plurality of pairs of shaft positioning openings, and each of the shafts being disposed centrally relative to at least two of the plurality of frame bars; a stationary frame element having a plurality of base frame bars, a plurality of uprights engaged to and extending vertically from the base frame bars, a plurality of diagonal braces engaged to the plurality of base frame bars and the plurality of uprights, and a flange bearing assembly engaged to an upper portion of each of the plurality of uprights, each of the flange bearing assemblies rotatably receiving one of the shafts, each of the flange bearing assemblies having a plurality of pairs of positioning holes; a locking pin being constructed and arranged for engagement to one of the pairs of shaft positioning openings aligned with one of the pairs of positioning holes; a rotation crank engaged to at least one of the shafts; wherein the rotating frame element has a first position relative to the stationary frame element which is constructed and arranged to support the double disc pump super structure in a vertical direction, and the rotating frame element has a second position relative to the stationary frame element which is constructed and arranged to support the double disc pump super structure in a horizontal direction which is ninety degrees offset relative to the vertical direction, and wherein the rotation crank is constructed and arranged to rotate the rotating frame element between the first position and the second position; the double disc pump super structure having an underside, an inlet suction housing, and an intermediate housing and a plurality of guide rods releasably engaged to the underside, wherein the inlet suction housing and the intermediate housing are slidably supported by the plurality of guide rods during assembly or disassembly relative to the double disc pump super structure when the rotating frame element is in the second position; and a lifting mechanism engaged to at least one of the base frame bars, the lifting mechanism being constructed and arranged to engage the inlet section housing when the lifting mechanism is in an elevated position when the rotation frame element is in the first position, and the lifting mechanism lowering the inlet suction housing away from the intermediate housing when the lifting mechanism is actuated toward a descended position when the rotating frame element is in the first position.
In an eighteenth alternative embodiment according to the seventeenth embodiment, the lifting mechanism includes a lifting mechanism base, a plurality of protective barrier walls engaged to the lifting mechanism base, and a lifting mechanism support surface engaged to the plurality of protective barrier walls opposite to the lifting mechanism base.
In a nineteenth alternative embodiment according to the eighteenth embodiment, the lifting mechanism further includes at least one lifting mechanism traverse support engaged to the lifting mechanism base, the at least one lifting mechanism traverse support being disposed between at least two of the base frame bars.
In a twentieth alternative embodiment according to the nineteenth embodiment, at least two of the brace frame bars are parallel to each other and the at least one lifting mechanism traverse supports is fixedly engaged to at least two of the base frame bars.
In a twenty-first alternative embodiment according to the twentieth embodiment, the lifting mechanism further includes an actuation nut traversing at least one of the plurality of protective barrier walls.
In a twenty-second alternative embodiment according to the twenty-first embodiment, the lifting mechanism further includes a pair of lower axels moveably engaged to the lifting mechanism base.
In a twenty-third alternative embodiment according to the twenty-second embodiment, the lifting mechanism further includes a pair of upper axels movably engaged to an underside of the lifting mechanism support surface.
In a twenty-fourth alternative embodiment according to the twenty-third embodiment, the lifting mechanism further includes a pair of pivotally interconnected lifting arms moveably engaged to the pair of lower axels and the pair of upper axels.
In a twenty-fifth alternative embodiment according to the twenty-fourth embodiment, each of the pair of lower axels and the pair of upper axels have opposite ends, and each of the pair of pivotally interconnected lifting arms are rotatably engaged to one of the opposite ends.
In a twenty-sixth alternative embodiment according to the twenty-fifth embodiment, the lifting mechanism further includes a lifting drive movably engaged to at least one of the pairs of lower axels and one of the pairs of upper axels.
In a twenty-seventh alternative embodiment according to the twenty-sixth embodiment, the lifting drive is movably engaged to the actuation nut, the actuation nut being releasably and rotatably engaged to a rotation device.
In a twenty-eighth alternative embodiment according to the twenty-seventh embodiment, the rotation device imparts motion to the lifting drive and the lifting drive moves at least one of the pairs of lower axels towards the other of the pairs of lower axels.
In a twenty-ninth alternative embodiment according to the twenty-eighth embodiment, the rotation device imparts motion to the lifting drive and the lifting drive moves at least one of the pairs of lower axels away from the other of the pairs of lower axels.
In a thirtieth alternative embodiment according to the twenty-ninth embodiment, the rotation device imparts motion to the lifting drive and the lifting drive moves at least one of the pairs of upper axels towards the other of the pairs of upper axels.
In a thirty-first alternative embodiment according to the thirtieth embodiment, the rotation device imparts motion to the lifting drive and the lifting drive moves at least one of the pairs of upper axels away from the other of the pairs of upper axels.
While the foregoing is a description of the preferred embodiments for carrying out the invention for the purposes of complying with 37 C.F.R. 1.72, it is also intended in an illustrative rather than a restrictive sense. Variations to the exact embodiment described may be apparent to those skilled in such equipment without departing from the spirit and scope of the invention as defined by the claims set out below.
This completes the description of the preferred and alternate embodiments of the invention. Those skilled in the art may recognize other equivalents to the specific embodiment described herein which equivalents are intended to be encompassed by the claims attached hereto.
The above disclosure is intended to be illustrative and not exhaustive. This description will suggest many variations and alternatives to one of ordinary skill in this art. The various elements shown in the individual figures and described above may be combined or modified for combination as desired. All these alternatives and variations are intended to be included within the scope of the claims where the term “comprising” means “including, but not limited to”.
These and other embodiments which characterize the invention are pointed out with particularity in the claims annexed hereto and forming a part hereof. However, for further understanding of the invention, its advantages and objectives obtained by its use, reference should be made to the drawings which form a further part hereof and the accompanying descriptive matter, in which there is illustrated and described embodiments of the invention.
This application is a Continuation-in-Part application and claims priority to U.S. patent application Ser. No. 17/903,225 filed Sep. 6, 2022 the entire contents of which being incorporated herein by reference.
Number | Date | Country | |
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Parent | 17903225 | Sep 2022 | US |
Child | 18805788 | US |