The present invention relates to an inducer and a pump with an inducer, and more particularly to an axial-flow or mixed-flow inducer which is disposed upstream of a main impeller with its axis aligned with an axis of the main impeller for improving the suction capability of a pump such as a turbopump, and a pump with such an inducer.
Heretofore, it has been customary to mount an inducer on the distal end of the shaft of a pump for improving the suction capability of the pump. For example, an inducer disposed upstream of a centrifugal main impeller comprises an axial-flow or mixed-flow impeller which has configurational characteristics in that it has less blades and a longer blade length than ordinary impellers. The inducer is disposed upstream of the main impeller with its rotational axis aligned with the main impeller, and is rotated by the shaft at the same rotational speed as the main impeller.
Conventional inducers have blades designed to be of a helical shape. In the cross-sectional shape of blades, the tip, hub, and shaft center are positioned in line. According to a conventional process of designing inducers, a blade angle is designed only along the tip, and a blade angle is determined along the hub by helical conditions. The tip blade angle on the blade leading edge of a conventional inducer is designed to be greater than an inlet flow angle which is calculated from an axial inflow velocity of the flow in the inlet at a designed flow rate and a circumferential blade speed. The differential angle between the blade angle along the tip on the blade leading edge and the inlet flow angle is referred to as an incidence angle. The incidence angle is normally designed to be in a range from 35% to 50% of the blade angle on the blade leading edge. A blade angle from the inlet (leading edge) to the outlet (trailing edge) of the tip of the inducer is designed to be constant or to increase stepwise, linearly, or quadratically in order to meet a head required for the inducer.
When an inducer thus shaped is mounted in place, even if the pressure upstream of the inlet of the blades, i.e., the pressure of a fluid in an upstream region of the pump impeller, drops locally to a level that is equal to or lower than a saturated vapor pressure, thereby causing cavitation, a flow passage following a throat of the inducer is prevented from being closed by the cavitation, and the pressure of the liquid can be increased though the cavitation is developed. With the inducer disposed upstream of the main impeller, the suction capability of the pump can be improved as compared to a case where a centrifugal main impeller were used alone, and the pump can operate at a higher speed and can be smaller in size.
However, as described above, since the tip blade angle on the blade leading edge of a conventional inducer is designed to have an incidence angle to the flow in the inlet at a designed flow rate, and to be shaped such that a distribution of tip blade angles from the inlet to the outlet is constant or increases. Therefore, loads concentrate in the vicinity of the inlet of the inducer, tending to develop a reverse flow at the inlet. If the pump is operated in a partial flow rate range which is lower than the designed flow rate, then since the incidence angle at the inlet of the inducer becomes larger, the reverse flow developed at the inlet also becomes larger in scale. If a reverse flow is developed at the inlet while cavitation is being produced, the cavitation interferes with an upstream component, which tends to be damaged by the impact pressure of the cavitation.
Furthermore, the cavitation is generated and eliminated repeatedly at a low frequency within the reverse flow at the inlet, causing the pump to vibrate greatly in its entirety. In pumps for liquid hydrogen, the thermodynamic effect of hydrogen which acts to improve the suction capability is reduced by the reverse flow at the inlet, resulting in a reduction in the suction capability of the pump.
In view of the above drawbacks, it is of practical importance to design an inducer capable of suppressing the occurrence of a reverse flow at the inlet. Heretofore, attempts have been made to improve the blade angle, blade length, number of blades, and blade tip shape of inducers in order to satisfy the suction capability and a required head. However, efforts have not been made so far to improve the blade shape of inducers for suppressing a reverse flow at the inlet. At present, consequently, there have not yet been developed inducers for suppressing a reverse flow at the inlet while satisfying a required head and the suction capability.
The present invention has been made in view of the above conventional drawbacks. It is an object of the present invention to provide an inducer and a pump with an inducer which are highly reliable and capable of suppressing a reverse flow at the inlet while satisfying a required head and the suction capability.
In order to solve the conventional drawbacks, according to a first aspect of the present invention, there is provided an inducer disposed upstream of a main impeller, characterized in that a blade angle from a tip to a hub at a blade leading edge is substantially the same as an inlet flow angle at a designed flow rate.
Since the blade angle at the blade leading edge is substantially the same as the inlet flow angle, an incidence angle of the flow at a flow rate ranging from the designed flow rate to a partial flow rate is reduced, making it possible to effectively suppress a reverse flow at the inlet.
According to a preferred aspect of the present invention, a blade angle distribution on the tip from the blade leading edge to a blade trailing edge is such that a rate of reduction of the blade angle toward the blade leading edge is greater upstream of a region in the vicinity of a throat than downstream of the region in the vicinity of the throat, and a rate of change of the blade angle is smaller in a range from the region in the vicinity of the throat toward a region in the vicinity of a distance 0.9 in a non-dimensional flow direction than upstream of the region in the vicinity of the throat. The throat refers to an inlet portion of a passage that is defined by a suction surface of a blade and an adjacent blade.
By thus making the rate of reduction of the blade angle toward the blade leading edge upstream of the region in the vicinity of the throat larger than downstream of the region in the vicinity of the throat, and also making the rate of change of the blade angle in the range from the region in the vicinity of the throat toward the region in the vicinity of the distance 0.9 in the non-dimensional flow direction smaller than upstream of the region in the vicinity of the throat, the load can be distributed entirely along the tip, and a large pressure drop region on the suction surface can be brought upstream of the throat. Therefore, most of the cavitation is generated in a front half of the suction surface of the inducer blade, and the flow passage following the throat is unlikely to be closed, allowing the pump to have a sufficient suction capability. Since the load is distributed on the entire blade along the tip, a sufficient head can be maintained.
According to a preferred aspect of the present invention, a blade angle distribution on the hub from the blade leading edge to the blade trailing edge has an inflection point in the vicinity of the throat, and is such that a rate of change of the blade angle is smaller upstream of the throat, and a rate of increase of the blade angle is larger along the direction of a flow downstream of the throat.
By thus making the rate of change of the blade angle smaller along the hub in the direction of the flow upstream of the throat, and also making the rate of increase of the blade angle larger along the hub in the direction of the flow downstream of the throat, the load can be distributed entirely on the blade along the hub, and a required head can be maintained.
According to a second aspect of the present invention, there is provided a pump with an inducer, characterized in that the pump has a main impeller mounted on a rotatable shaft, and the inducer is disposed upstream of the main impeller so as to align its axis with an axis of the main impeller.
An embodiment of an inducer and a pump with an inducer according to the present invention will be described in detail below with reference to the drawings.
A working fluid of the pump flows into the inducer 3 in the direction indicated by the arrow F in
The inducer 3 according to the present invention has the following configurational features:
(1) The blade angle from a tip T1 to a hub H1 on a blade leading edge 31 is substantially the same as the inlet flow angle at the designed flow rate.
(2) A blade angle distribution on the tip T1 from the blade leading edge (inlet) 31 to a blade trailing edge (outlet) 32 is such that a rate of reduction of the blade angle toward the blade leading edge 31 is greater upstream of a region in the vicinity of the throat than downstream of the region in the vicinity of the throat, and a rate of change of the blade angle is smaller in a range from the region in the vicinity of the throat toward a region in the vicinity of a distance 0.9 in a non-dimensional flow direction than upstream of the region in the vicinity of the throat. The blade angle on the tip T1 (tip blade angle) means an angle indicated by βbt in
(3) A blade angle distribution on the hub H1 from the blade leading edge (inlet) 31 to the blade trailing edge (outlet) 32 has an inflection point in the vicinity of the throat, and is such that a rate of change of the blade angle is small along the direction of the flow upstream of the throat, and a rate of increase of the blade angle is large downstream of the throat. The blade angle on the hub HI (hub blade angle) means an angle indicated by βbh in
The inducer according to the present invention which has the above configurational features and a conventional inducer were actually designed under the conditions described below, and the inducer according to the present invention and the conventional inducer were compared with respect to their operation.
In designing the inducers 3 and 103, design requirements included a rotational speed N=3000 min−1, a flow rate Q=0.8 m3/min, and a head H=2 m, and these design requirements were the same for the conventional inducer 103 and the inducer 3 according to the present invention. The meridional shapes of the inducers 3 and 103 are of the fully axial-flow type. In the meridional cross-sectional views of
In the inducers 3 and 103, tips T1 and T0 had a diameter Dt=89 mm, and hubs H1 and H0 had a diameter Dh=30 mm. The conventional inducer 103 had a blade length L0=50 mm in the axial direction on a meridional plane, and the inducer according to the present invention 3 had a blade length L1=35 mm in the axial direction on a meridional plane. The conventional inducer 103 and the inducer 3 according to the present invention had the same actual blade length along the tip.
The conventional inducer 103 was a planar helical inducer having the same blade angle from the blade leading edge 131 to the blade trailing edge 132, and the blade angle on the tip T0 was designed such that the incidence angle was 35% of the blade angle at the blade leading edge 131. The inducer according to the present invention 3 was designed such that the blade angle at the blade leading edge 31 from the tip T1 to the hub H1 is substantially the same as the inlet flow angle at the designed flow rate.
An axial velocity Vx of the inlet flow at the designed flow rate is determined from the meridional shape of the inducer and the design requirements according to the following equation (1):
A circumferential rotational velocity Vθ-t of the inducer blade at the tip is determined according to the following equation (2):
The inlet flow angle β1-t at the tip is determined according to the following equation (3):
β1−t=Tan−1(Vx/Vθ-t)=Tan−1(2.42/13.98)=9.82[deg] (3)
The inducer 3 according to the present invention is formed such that the blade angle of the blade leading edge 31 on the tip T1 is substantially the same as the inlet flow angle β1−t at the designed flow rate. With respect to the conventional inducer, the tip blade angle βb0−t is designed such that the incidence angle is 35% of the tip blade angle βb0−t. The incidence angle, the inlet flow angle β1−t, and the tip blade angle βb0−t are related to each other as shown in
βb0−t−β1−t=0.35βb0−t
(1−0.35) βb0−t=β1−t
βb0−t=β1−t(1−0.35)=9.82/0.65≈15 [deg] (4)
The hub blade angle βb0−h in the conventional inducer is determined from the helical conditions according to the following equation (5):
As shown in
The inducer according to the present invention was designed according to the three-dimensional inverse method. In the three-dimensional inverse method, entire blade loading was inputted such that the design requirements would be the same as those of the conventional inducer, a blade loading distribution was inputted such that the loading on the tip and hub blade leading edges are zero, and a fore loading distribution was inputted such that the loading would concentrate on a front portion as a whole. As a result of the designing process according to the three-dimensional inverse method, the inducer according to the present invention was designed such that the blade angle from the tip to the hub on the blade leading edge was substantially the same as the inlet flow angle at the designed flow rate, so that the incidence angle of the flow was 0°. Because of the configurational feature that makes the blade angle on the blade leading edge substantially equal to the inlet flow angle, the incidence angle of the flow at a flow rate range from the designed flow rate to a partial flow rate is reduced, making it possible to effectively suppress a reverse flow at the inlet.
As shown in
As shown in
The inducer according to the present invention and the conventional inducer were analyzed for a flow field therearound by computational fluid dynamics (CFD). The results of the analysis will be described below.
As shown in
With the inducer according to the present invention, however, since the blade angle from the tip to the hub at the blade leading edge is substantially the same as the inlet flow angle at the designed flow rate, a reverse flow is unlikely to be developed at the inlet. Even at a flow rate which is 75% of the designed flow rate, there is no fluid velocity distribution representing a reverse flow at the inlet as with the conventional inducer (see
As described above, because of the incidence angle between the tip blade angle and the inlet flow angle of the conventional inducer, as shown in
With the inducer according to the present invention, as shown in
With the conventional inducer, the loading on the blade surfaces (the static pressure difference between the pressure surface and the suction surface) concentrates in the vicinity of the blade leading edge (inlet), with almost no load being imposed downstream (see
The conventional inducer and the inducer according to the present invention as described above were actually fabricated, and measured on a testing device for a circumferential velocity distribution of the fluid and an axial velocity distribution of the fluid between the hub and the tip, using a three-hole Pitot tube positioned 5 mm upstream of the blade leading edge of the inducer.
As shown in
As shown in
As shown in
Although a certain embodiment of the present invention has been described, it should be understood that the present invention is not limited to the above embodiment, but various changes and modifications may be made within the scope of the technical concept of the invention.
As described above, the inducer according to the present invention maintains a high suction capability because a reverse flow produced at the inlet is suppressed and cavitation tends to be developed upstream of the throat and is unlikely to close the flow passage. Since the blade loading is distributed entirely on the blade surfaces, the inducer can maintain a high head. As a result, a pump combined with the inducer according to the present invention which is positioned upstream of a centrifugal main impeller is free of conventional drawbacks such as damage and vibration of upstream components, caused by a reverse flow at the inlet, and a reduction in the suction capability, and is highly reliable.
The present invention is applicable to an axial-flow or mixed-flow inducer disposed upstream of a main impeller for improving the suction capability of a pump such as a turbopump.
Number | Date | Country | Kind |
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2002-204734 | Jul 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/08605 | 7/7/2003 | WO | 00 | 9/22/2005 |
Publishing Document | Publishing Date | Country | Kind |
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WO2004/007970 | 1/22/2004 | WO | A |
Number | Name | Date | Kind |
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3299821 | Silvern | Jan 1967 | A |
3442220 | Mottram et al. | May 1969 | A |
3522997 | Rylewski | Aug 1970 | A |
6435829 | Meng et al. | Aug 2002 | B1 |
Number | Date | Country |
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60-164698 | Nov 1985 | JP |
1-178800 | Jul 1989 | JP |
2000-314390 | Nov 2000 | JP |
Number | Date | Country | |
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20060110245 A1 | May 2006 | US |