This specification describes an induction cooking system. Some conventional cooking systems deliver heat to a cooking utensil (e.g., a pan, pot, skillet, etc.) by for example a gas flame or electric resistance coil. In these cooking systems, any material that lies between the heat source and the cooking utensil (e.g., a glass cooktop) is also heated. Induction cooking systems work differently. In an induction cooking system, an alternating current in an induction coil produces a time dependent magnetic field that induces eddy currents in electrically conductive materials near the coil, such as a ferromagnetic component (or the target material) of induction cooking utensils. As eddy currents flow within the target material, it becomes hot via a joule heating mechanism. Heat in the target is conducted through the body of the cooking utensil to the food surface, and the food is cooked. Unlike gas or electric cooking systems, induction cooking systems will not directly heat non-conductive materials (such as a glass cooktop) that are placed between the induction coil and the target material. However, any such non-conductive materials placed between the induction coil and the target material may be indirectly heated by the radiant, convective, or conductive heat emanating from the hot target material.
In one aspect, an item of cookware for use with an induction cooking system includes an element selected from a group consisting of ferrite chips, a passive resonant circuit, a material with a curie point that is in the temperature range of the operation of the induction cooking system, and a permanent magnet. The element is for coacting with the induction cooking system to identify the item of cookware. The item of cookware may contain more than one of ferrite chips, a passive resonant circuit, a material with a curie point that is in the temperature range of operation of the induction cooking system, and a permanent magnet for coacting with the induction cooking system to identify the item of cookware. The temperature of the outer surface of the cookware may be, in use, significantly lower than the temperature of the inner surface of the cookware.
In another aspect, a method for identifying induction cookware includes providing in material properties of the cookware, an indication that in use, the outer surface of the cookware is significantly lower than the inside surface of the cookware. The method may further include identifying the indication and conducting current in the coil to provide a time dependent magnetic field that induces eddy currents in the cookware to heat a surface of the cookware. The identifying the indication may be performed by a coil. The current in the coil may be dependent on the presence or absence of the indication. The material properties providing the indication may include the impedance signature of the cookware. The identifying the indication may include measuring the impedance of the element of cookware at a number of frequencies. The identifying the indication may include measuring the impedance of a passive resonant circuit in the cookware. The identifying the indication may include measuring the impedance of the element of cookware by measuring electrical parameters of a secondary coil. The providing may include inserting a passive resonant circuit in the cookware. The providing may include including in the cookware materials with varying curie points to provide an impedance signature. The providing may comprise including in the cookware a permanent magnet. The providing may include embedding ferrite chip in the cookware. The material properties may include the resonance frequency of a coil embedded in the cookware. The material properties may include the reactance of the cookware.
In another aspect, a process for operating an induction cooking system includes a plurality of methods for identifying an item of cookware. The plurality of methods for identifying the item of cookware may include a first method for identifying an item of cookware including one of transmitting RF radiation to a wireless network element in an item of cookware; measuring the reactance of the item of cookware; and detecting the presence of a permanent magnet in the element of cookware. The plurality of methods for identifying the item of cookware may include a second method for identifying cookware including one of transmitting RF radiation to a radio frequency identification (RFID) tag in the element of cookware; radiating RF radiation to a wireless communication element in the element of cookware; measuring the impedance of the cookware; measuring the reactance of the cookware; detecting the presence of a permanent magnet in the item of cookware; and detecting a resonant frequency of a resonant coil in the element of cookware.
Other features, objects, and advantages will become apparent from the following detailed description, when read in connection with the following drawing, in which:
Though the elements of several views of the drawing may be shown and described as discrete elements in a block diagram and may be referred to as “circuitry”, unless otherwise indicated, the elements may be implemented as one of, or a combination of, analog circuitry, digital circuitry, or one or more microprocessors executing software instructions. Operations may be performed by analog circuitry or by a microprocessor executing software that performs the mathematical or logical equivalent to the analog operation.
The cookware 16 may be of the type described in U.S. patent application Ser. No. 12/031,214, U.S. patent application Ser. No. 12/031,220 or in U.S. patent Ser. No. 12/031,226 incorporated by reference in their entirety. An outer wall this type of cookware can be relatively cool to the touch, even if an inner wall is at a temperature sufficient to cook food. Such cookware will be hereinafter referred to as “cool cookware”. If the cookware 16 is non-cool cookware, the outer wall may be nearly as hot as the inner wall. If a user mistakes non-cool cookware for cool cookware, burns and/or damage to surfaces on which the cookware is placed may result. The use of cool cookware permits greater flexibility in the design of the cooktop 14. The cooktop does not need to be as heat tolerant as the cooktop of a conventional induction cooking surface, which permits the use of different materials for the cooktop, dimensions of the cooktop, and other advantages. Cookware 16 is provided with an identifying characteristic so that the cookware identifying circuitry 8 can identify the cookware. Identifying characteristics may include a specific impedance or impedance signature, an element that can respond to a radio frequency (RF) signals or can interact with a wireless network, a characteristic reactance, or a characteristic resonance frequency. More detailed specific examples of identifying characteristics will be described below.
The operation of the system of
In one embodiment, “identified” means a binary identification of the cookware as being or not being cool cookware. This embodiment (hereinafter referred to as a “binary identification embodiment”) does not permit as sophisticated a tailoring of the reduced functionality as the embodiment described below, but can operate with simpler cookware identifier circuitry 8 and does not require the cookware ID list 10.
In another embodiment, “identified” means that the specific identity, for example, a specific product code, manufacturer, model number or the like, of the cookware has been determined. If the specific identity of the cookware has been determined, the specific identity of the cookware can be compared with the cookware identity list 10 to determine the features of the cookware. Alternatively, the features of the cookware can be indicated directly by the identification scheme. For example, a specific identification scheme could indicate that the item of cookware is cool cookware and could also directly indicate the manufacturer, the dimensions, and other information about the cookware. This embodiment (hereinafter referred to as a “specific identification embodiment”) permits full functionality operation to include more sophisticated features and also permits a sophisticated tailoring of the reduced functionality of the operation at block 29. For example, if it the cookware is not suitable for induction cooking, then the system control circuitry 6 can cause the power electronics circuitry 2 to provide no power to the induction coil 4 and provide visual and/or auditory indication that the cookware is not suitable for induction cooking; if the cookware is suitable for induction cooking, but is not cool cookware, the system control circuitry 6 can limit the maximum power that the power electronics circuitry 2 provides to the coil 4 and/or provide visual or auditory indication that the cookware is not cool cookware; or if the cookware is cool cookware (which includes being suitable for induction cooking), the system control circuitry 6 can provide full maximum power to the coil 4.
Many other embodiments of varying degrees of complexity and sophistication are possible. For example, a binary identification embodiment can make binary classifications instead of or in addition to whether or not the cookware is cool cookware. In some cases, the type of binary classification may lend itself to measurement with specific types of sensors.
An induction cooking system according to
The impedance of the cookware may be altered to produce a unique impedance or impedance signature in a number of ways. The dimensions and geometry of the cookware can be modified; the material of the cookware can be varied; ferrite chips may be embedded in the cookware; and in other ways, such as inserting a resonant circuit in the cookware.
An example of modifying the geometry of the cookware is constructing the cookware so that there is a gap between the induction target and the cooktop. Examples of varying the material of the cookware include using layers of dielectric material in the cookware and using materials, for example alloys of nickel, chromium, and iron, with varying curie points. The curie point is the temperature at which a ferromagnetic material loses its ferromagnetic properties. The loss of ferromagnetic properties results in a loss of the ability to support low frequency (20-30 kHz) induction heating, leading to a dramatic change in the system impedance. Ferrite chips, for example low temperature ferrites can be incorporated into the cookware, for example by adhering them to the bottom of the target portion of the cookware. A low temperature ferrite has a low curie temperature which results in a characteristic low temperature impedance response.
In the implementation of
In one form of the implementation of
An implementation incorporating RFID devices or elements of a wireless communication system is also suitable for a binary identification embodiment, but is particularly suitable for a specific identification embodiment, because the more extensive communication capabilities of an RFID or wireless communications network permits the efficient transmission of larger amounts of information than does a simpler scheme such as measuring impedance signatures.
In another form of the implementation of
In the example of
where the resonant frequency is expressed in Hz, the inductance L is expressed in Henries, and the capacitance C is expressed in Farads. The resonant frequency of an actual example may differ slightly due to non-theoretical behavior and tolerance differences. In one example, L is 6 μH, C is 1000 pF, and the coil has five turns with a diameter of about 11.4 cm (4.5 inches), so that f is approximately 2 MHz. In another example, L is 2.5 μH, C is 100 pF, and the coil has four turns with a diameter of about 8.9 cm (3.5 inches), so that f is approximately 10 MHz.
In operation, the induction coil 4 is powered at a very low power level so that that the coil 4 radiates at a fundamental frequency (for example 30 kHz) and also radiates harmonic and noise spectra. Typically, the receiver coil 32′ detects a reference signal level of about −60 dB at output terminal 47. However, the noise at the resonance frequency of the resonant circuit 34′ causes the resonant circuit 34′ to radiate at the resonant frequency, in this example 1 MHz, many times greater in magnitude than the magnitude of the noise at that frequency. So at 1 MHz, the receiver coil 32′ detects a reference signal of −30 dB at output terminal 47, providing a binary identification of the cookware 4. A specific identification scheme (or a more robust binary identification system) could be developed by providing additional resonant circuits with different resonance frequencies.
Using an identification method that includes an identifier 34 or 34′, such as an RFID tag or a resonant coil, is particularly suited to use with cool cookware. The heat tolerance of the identifier does not need to be a consideration and the identifier can be positioned anywhere on a cool surface. For example, the identifier can be centered on the bottom surface of the cookware. When used with conventional induction cooking cookware, an identifier would either need to be heat tolerant or would need to be placed in a location that is cool in use, for example in a handle. Placing the identifier in a handle is undesirable because a handle is typically several centimeters from the cooktop and therefore from the identification circuitry and because the handle, in use, may be in different orientations relative to the identification circuitry.
In the implementation of
As described in U.S. patent application Ser. No. 12/031,214, U.S. patent application Ser. No. 12/031,220 or in U.S. patent Ser. No. 12/031,226, an induction cooking system equipped to use cool cookware may have several physical characteristics that are different from induction cooking systems that are not equipped to use cool cookware. The physical characteristics may cause the capacitive impedance (hereinafter “reactance”) to differ from conventional induction cooking systems. The cool cookware may have a non-conductive outer surface including a dielectric material such as glass ceramic, glass, or plastic. The cool cookware may include a vacuum or inert gas layer between the outer surface 44 and the cookware conductive layer. The cooktop may be made of different material and have different dimensions than cooktops of conventional induction cooking systems because cooktops designed for usage with cool cookware do not need to be as heat resistant as cooktops designed for usage with conventional cookware. The combined effect of the non-conductive layers (which may include a vacuum or inert gas layer) may mean that the conductive layer of the cookware is farther from the induction coil than conventional induction cooking cookware, which also affects reactance. The different reactance of cool cookware system components permits an induction cooking system as shown in
The capacitance 54 has a reactance signature substantially different than the reactance signature of the equivalent circuit of a cookware item that does not have the physical features shown in
In
The frequency of the sinusoidal voltage source is varied to obtain a reactance pattern.
In the implementation of
Some of the identification methods described above may be prone to misidentification, either due to “spoofing”, that is, intentionally designing an item of cookware so that it is mistakenly identified, or due to coincidental similarity or due to an item of non-cool cookware coincidentally having similar material characteristics to cool cookware. For example, if the identification system is the reactance measuring system described in
A number of embodiments of the invention have been described. Modification may be made without departing from the spirit and scope of the invention, and accordingly, other embodiments are in the claims.