Patent Application
20200245415
The present invention relates to an induction heating cooker including a plurality of coils.
A conventional induction heating cooker includes a center coil, a plurality of peripheral coils arranged around and to be adjacent to the center coil, and a high-frequency power supply that supplies a high-frequency current to the center coil and the peripheral coils. The high-frequency power supply supplies a high-frequency current flowing in the same direction in a region in which the center coil and the peripheral coils are adjacent to each other (for example, see Patent Literature 1).
In the conventional induction heating cooker, the direction of a current flowing through an inside portion of each peripheral coil that is adjacent to the center coil is opposite to the direction of a current flowing through an outside portion of the peripheral coil that is not adjacent to the center coil. Thus, there is a problem in that a portion of the magnetic field generated by the current flowing through the inside portion of the peripheral coil and a portion of the magnetic field generated by the current flowing through the outside portion of the peripheral coil cancel each other out.
The present invention has been made to solve the above-described problem and provides an induction heating cooker that can suppress magnetic field cancellation in a case where a to-be-heated object is heated through induction.
An induction heating cooker according to an embodiment of the present invention has a top plate on which a heater area indication indicating a mount position of to-be-heated object is formed, and a first coil and a second coil that are formed of an annular coil arranged below the heater area indication of the top plate, the second coil includes a first winding portion extending in a circumferential direction of the first coil, and a second winding portion spaced apart from the first winding portion and extending in the circumferential direction of the first coil, and the distance between the first winding portion and the top plate is different from the distance between the second winding portion and the top plate.
In an induction heating cooker according to an embodiment of the present invention, the distance between a first winding portion of a second coil and a top plate differs from the distance between a second winding portion of the second coil and the top plate. Thus, it is possible to reduce the degree to which the magnetic field generated by a current flowing through the first winding portion and the magnetic field generated by a current flowing through the second winding portion cancel each other out.
As illustrated in
Below the first induction heater area indication 1, the second induction heater area indication 2, and the third induction heater area indication 3, a first induction heating unit 11, a second induction heating unit 12, and a third induction heating unit 13 for heating the to-be-heated object 5 mounted on a corresponding heater area indication are provided, respectively. Each heating unit includes a coil.
The entirety of the top plate 4 is constituted by a material through which infrared rays pass such as heat-resistant tempered glass or crystallized glass. In addition, on the top plate 4, circular pot-position marks indicating a rough pot mount position and corresponding to the heater area indications, which are s of the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13, are formed by, for example, application of paint or printing.
As an input device for setting, for example, input power and a cooking menu in a case where the to-be-heated object 5 or the like is heated by the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13, an operation unit 40 is provided on the front side of the top plate 4. Note that, in Embodiment 1, the operation unit 40 is divided on an induction heating coil basis, and includes an operation unit 40a, an operation unit 40b and an operation unit 40c.
In addition, a display unit 41 for displaying, for example, an operation state of each induction heating coil and an input and the content of an operation from the operation unit 40 is provided as a notification unit near the operation unit 40. Note that, in Embodiment 1, the display unit 41 is divided on the induction heating coil basis, and includes a display unit 41a, a display unit 41b, and a display unit 41c.
Note that the operation unit 40 and the display unit 41 are not specifically limited to, for example, a case where the units 40 and 41 are provided on an induction heating unit basis as described above and a case where the units 40 and 41 are provided as units common to the induction heating units. In this case, the operation unit 40 is constituted by, for example, mechanical switches such as a push switch and a tact switch and a touch switch that detects an input operation on the basis of a change in the capacitance of an electrode. In addition, the display unit 41 is constituted by, for example, a liquid crystal device (LCD) and a light-emitting diode (LED).
Note that the operation unit 40 and the display unit 41 may also be integrally constituted as an operation display unit 43. The operation display unit 43 is constituted by, for example, a touch panel obtained by arranging a touch switch on the top plate surface of an LCD.
Inside the induction heating cooker 100, there are provided a driving circuit 50 for supplying high frequency power to the coils of the first induction heating unit 11, second induction heating unit 12, and third induction heating unit 13 and a controller 45 for controlling the entire induction heating cooker including the driving circuit 50.
The driving circuit 50 supplies high frequency power to the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13, so that high frequency magnetic fields are generated from the coils of the induction heating units. Note that the configuration of the driving circuit 50 will be described in detail later.
The first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13 are configured, for example, as in the following. Note that the first induction heating unit 11, the second induction heating unit 12, and the third induction heating unit 13 are configured substantially the same. Thus, as a representative, the configuration of the first induction heating unit 11 will be described in the following.
In
The inner periphery coil 11a is constituted by an inner-periphery inner coil 111a and an inner-periphery outer coil 112a that are arranged concentrically. The inner-periphery inner coil 111a and the inner-periphery outer coil 112a have a circular planar shape and are constituted by a circumferentially wound insulating-coated conductive line composed of an arbitrary metal. Note that examples of a material for the conductive line include copper and aluminum.
The inner-periphery inner coil 111a and the inner-periphery outer coil 112a are connected in series and are driven and controlled by a driving circuit 50a, which is a single driving circuit. Note that the inner-periphery inner coil 111a and the inner-periphery outer coil 112a may also be connected in parallel, and may also be each driven by an independent driving circuit.
The outer periphery coil 11d is constituted by an outer-periphery upper coil 111d and an outer-periphery lower coil 112d. The outer periphery coil 11e is constituted by an outer-periphery left coil 111e and an outer-periphery right coil 112e. The outer-periphery upper coil 111d and the outer-periphery lower coil 112d are connected in series and are driven and controlled by a driving circuit 50d, which is a single driving circuit. The outer-periphery left coil 111e and the outer-periphery right coil 112e are connected in series and are driven and controlled by a driving circuit 50e, which is a single driving circuit.
The outer-periphery upper coil 111d, the outer-periphery lower coil 112d, the outer-periphery left coil 111e, and the outer-periphery right coil 112e are arranged around the inner periphery coil 11a and substantially along the contour of the circle shape of the inner periphery coil 11a. Note that, in the following description, the outer-periphery upper coil 111d, the outer-periphery lower coil 112d, the outer-periphery left coil 111e, and the outer-periphery right coil 112e may also referred to as “individual outer periphery coils”.
The four individual outer periphery coils have a substantially ¼ arc-shaped planar shape and are constituted by winding an insulating-coated conductive line composed of an arbitrary metal along the ¼ arc-shaped shape of the individual outer periphery coil. That is, the individual outer periphery coils are configured to extend substantially along the circular planar shape of the inner periphery coil 11a in ¼ arc-shaped regions adjacent to the inner periphery coil 11a. Note that examples of a material for the conductive line include copper and aluminum. Note that the individual outer periphery coils may also be connected in parallel to each other. In addition, the outer-periphery upper coil 111d and the outer-periphery lower coil 112d may also be driven by using a single driving circuit.
Note that the number of individual outer periphery coils is not limited to four. In addition, the shape of the individual outer periphery coils is not limited to this, and for example the individual outer periphery coils may also be configured using a plurality of circular outer periphery coils. In addition, the shape of the individual outer periphery coils may also be, for example, an oval shape, a triangle shape, or a rectangle shape.
Note that, in Embodiment 1, the individual outer periphery coils are arranged around the inner periphery coil 11a. The reason why the individual outer periphery coils and the inner periphery coil 11a are not concentrically arranged is to improve power controllability of each coil by weakening electromagnetic coupling between the individual outer periphery coils and the inner periphery coil 11a and by reducing interference between the coils.
As illustrated in
By supplying a high-frequency current from the driving circuit 50a to the inner periphery coil 11a, a high frequency magnetic field is generated from the inner periphery coil 11a. By supplying a high-frequency current from the driving circuit 50d to the outer-periphery upper coil 111d and the outer-periphery lower coil 112d, a high frequency magnetic field is generated from the outer-periphery upper coil 111d and the outer-periphery lower coil 112d. By supplying a high-frequency current from the driving circuit 50e to the outer-periphery left coil 111e and the outer-periphery right coil 112e, a high frequency magnetic field is generated from the outer-periphery left coil 111e and the outer-periphery right coil 112e.
The controller 45 is constituted by a dedicated hardware device or a central processing unit (CPU) that executes programs stored in a memory 48. Note that the CPU is also called a central processor, a processing unit, an arithmetic unit, a microprocessor, a microcomputer, or a processor.
In a case where the controller 45 is a dedicated hardware device, the controller 45 corresponds to, for example, a single circuit, a multiple circuit, an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), or a combination of these. Function units realized by the controller 45 may be realized by individual hardware devices, or the function units may also be realized by a single hardware device.
In a case where the controller 45 is a CPU, the functions executed by the controller 45 are realized by software, firmware, or a combination of software and firmware. The software or the firmware is described as programs and is stored in the memory 48. The CPU reads out and executes the programs stored in the memory 48 to realize the functions of the controller 45. In this case, the memory 48 is, for example, a nonvolatile or volatile semiconductor memory such as a random access memory (RAM), a read-only memory (ROM), a flash memory, an electrically programmable read-only memory (EPROM), or an electrically erasable programmable ROM (EEPROM).
Note that some of the functions of the controller 45 may be realized by a dedicated hardware device and some of the functions may be realized by software or firmware.
Note that the driving circuit 50 is provided on a heating unit basis, and the circuit configuration may be identical or may also be changed from heating unit to heating unit.
As illustrated in
In addition, the driving circuit 50a includes a direct-current power supply circuit 22, a resonant capacitor 24a, and an input current detection unit 25a.
The input current detection unit 25a is constituted by, for example, a current sensor, detects a current input from an alternating-current power supply 21 to the direct-current power supply circuit 22, and outputs a voltage signal corresponding to the input current value to the controller 45.
The direct-current power supply circuit 22 includes a diode bridge 22a, a reactor 22b, and a smoothing capacitor 22c, and converts an alternating voltage input from the alternating-current power supply 21 into a direct-current voltage.
The two pairs of arms are connected between the positive and negative bus bars to which output is performed from the direct-current power supply circuit 22. In one of the arms, IGBTs 231a and 231b, which are switching elements, are connected in series and diodes 231c and 231d, which are flywheel diodes, are connected in parallel to the respective IGBTs 231a and 231b. In the other arm, IGBTs 232a and 232b, which are switching elements, are connected in series, and diodes 232c and 232d, which are flywheel diodes, are connected in parallel to the respective IGBTs 232a and 232b.
The IGBT 231a, the IGBT 231b, the IGBT 232a, and the IGBT 232b are driven on and off with a driving signal output from the controller 45. The controller 45 places the IGBT 231b in an off state while the IGBT 231a is on, places the IGBT 231b in an on state while the IGBT 231a is off, and outputs a driving signal for alternately performing switch-on and switch-off. In addition, the controller 45 places the IGBT 232b in an off state while the IGBT 232a is on, places the IGBT 232b in an on state while the IGBT 232a is off, and outputs a driving signal for alternately performing switch-on and switch-off.
As a result, the driving circuit 50a converts direct-current power output from the direct-current power supply circuit 22 into a high-frequency alternating-current power of about 20 kHz to 100 kHz, and supplies the power to a resonant circuit constituted by the inner periphery coil 11a and the resonant capacitor 24a.
With this configuration, a high-frequency current of about a few tens of amperes flows through the inner periphery coil 11a, and the high-frequency magnetic flux generated by the flowing high-frequency current causes the to-be-heated object 5 mounted on the top plate 4 directly above the inner periphery coil 11a to be induction heated.
Note that the IGBT 231a, the IGBT 231b, the IGBT 232a, and the IGBT 232b, which are switching elements, are configured using, for example, a silicon-based semiconductor. Note that they may also be configured using silicon carbide or a wide band gap semiconductor material such as a gallium nitride based material. By using a wide band gap semiconductor material for the switching elements, the loss at the switching elements can be reduced. In addition, heat dissipation from the driving circuit is preferably performed even when the switching frequency is high, and thus the heat dissipation fin of the driving circuit can be more compact, thereby realizing a reduction in the size and cost of the driving circuit.
A coil current detection unit 25b is connected to the resonant circuit constituted by the inner periphery coil 11a and the resonant capacitor 24a. The coil current detection unit 25b is constituted by, for example, a current sensor, detects a current flowing through the inner periphery coil 11a, and outputs a voltage signal corresponding to the coil current value to the controller 45.
As illustrated in
The common arm is an arm connected to the outer periphery coil 11d and the outer periphery coil 11e, and is constituted by an IGBT 234a, an IGBT 234b, a diode 234c, and a diode 234d.
The first arm is an arm to which the outer periphery coil 11d is connected, and is constituted by an IGBT 233a, an IGBT 233b, a diode 233c, and a diode 233d.
The second arm is an arm to which the outer periphery coil 11e is connected, and is constituted by an IGBT 235a, an IGBT 235b, a diode 235c, and a diode 235d.
The IGBT 234a and the IGBT 234b of the common arm, the IGBT 233a and the IGBT 233b of the first arm, and the IGBT 235a and the IGBT 235b of the second arm are driven on and off with a driving signal output from the controller 45.
The controller 45 places the IGBT 234b of the common arm in an off state while the IGBT 234a is on, places the IGBT 234b in an on state while the IGBT 234a is off, and outputs a driving signal for alternately performing switch-on and switch-off. Likewise, the controller 45 outputs a driving signal for alternately switching on and off the IGBT 233a and the IGBT 233b of the first arm and the IGBT 235a and the IGBT 235b of the second arm.
As a result, the common arm and the first arm constitute a full-bridge inverter for driving the outer periphery coil 11d. In addition, the common arm and the second arm constitute a full-bridge inverter for driving the outer periphery coil 11e.
A load circuit constituted by the outer periphery coil 11d and a resonant capacitor 24c is connected between a connection point that is an output point of the common arm and at which the IGBT 234a is connected to the IGBT 234b and a connecting point that is an output point of the first arm and at which the IGBT 233a is connected to the IGBT 233b.
A load circuit constituted by the outer periphery coil 11e and a resonant capacitor 24d is connected between the output point of the common arm and a connecting point that is an output point of the second arm and at which the IGBT 235a is connected to the IGBT 235b.
A coil current flowing through the outer periphery coil 11d is detected by a coil current detection unit 25c. The coil current detection unit 25c detects, for example, the peak of the current flowing through the outer periphery coil 11d, and outputs a voltage signal corresponding to a peak value of the heating coil current to the controller 45.
A coil current flowing through the outer periphery coil 11e is detected by a coil current detection unit 25d. The coil current detection unit 25d detects, for example, the peak of the current flowing through the outer periphery coil 11e, and outputs a voltage signal corresponding to a peak value of the heating coil current to the controller 45.
The controller 45 inputs a high-frequency driving signal to the switching elements (IGBTs) of each arm in accordance with input power and adjusts power to be supplied to each coil. The controller 45 causes the driving signals for the arms to have the same frequency and performs phase difference control on the driving signal for the first arm and the second arm with respect to the driving signal for the common arm to adjust power to be supplied to each coil. Note that the driving signals for the arms have the same on duty ratio.
In this manner, by sharing one of the arms of the two full bridge inverter circuits as the common arm, the number of parts of the inverters is reduced by reducing the number of IGBTs from eight to six, thereby achieving a low cost configuration.
Note that, in
Note that the inner periphery coil 11a corresponds to a “first coil” in the present invention.
In addition, the outer periphery coil 11d and the outer periphery coil 11e correspond to a “second coil” in the present invention.
In addition, the driving circuit 50a corresponds to a “first inverter circuit” in the present invention.
In addition, the driving circuit 50d and the driving circuit 50e correspond to a “second inverter circuit” in the present invention.
In addition, the controller 45 corresponds to a “controller” in the present invention.
In addition, the high-frequency current supplied from the driving circuit 50a to the inner periphery coil 11a corresponds to a “first high-frequency current” in the present invention.
In addition, the high-frequency current supplied from the driving circuit 50d to the outer periphery coil 11d corresponds to a “second high-frequency current” in the present invention.
In addition, the high-frequency current supplied from the driving circuit 50e to the outer periphery coil 11e corresponds to a “second high-frequency current” in the present invention.
Operation
Next, the operation of the induction heating cooker according to Embodiment 1 will be described.
The user mounts the to-be-heated object 5 on a heater area indication of the induction heating cooker 100, and performs an input operation for starting a heating operation using the operation display unit 43.
The controller 45 performs a heating operation for induction heating the to-be-heated object 5 by bringing each of the driving circuits 50a, 50d, and 50e into operation in accordance with the input operation. That is, a high-frequency current is supplied to each of the inner periphery coil 11a, the outer-periphery upper coil 111d and the outer-periphery lower coil 112d as well as the outer-periphery left coil 111e and the outer-periphery right coil 112e.
The controller 45 drives the driving circuits 50a, 50d, and 50e at the same frequency. The controller 45 drives the driving circuits 50a, 50d, and 50e within a range of from 20 kHz to 100 kHz, for example, at a frequency of 21 kHz. As a result, the to-be-heated object 5 arranged on the top plate 4 is heated through induction. Note that the controller 45 may determine whether the to-be-heated object 5 is mounted above each coil and stop driving coils that are in a no-load state in which no to-be-heated object 5 is mounted. For example, the controller 45 performs a load determination in accordance with a relationship between a coil current and an input current.
In addition, the controller 45 drives the driving circuits 50a, 50d, and 50e at the same frequency such that the directions of the high-frequency currents are the same in adjacent portions of the inner periphery coil 11a and the individual outer periphery coils. Note that, the direct-current power supply circuit 22, the controller 45, and the operation display unit 43 may be common or shared elements shared between the circuits of
As illustrated in
The direction of a current flowing through each coil will be described in detail using
As illustrated in
The current direction 16 of a high-frequency current flowing through the first winding portion 112e1 flows in the same direction as the current direction 15 of a high-frequency current flowing through the inner periphery coil 11a adjacent to the first winding portion 112e1.
As a result, the magnetic fields around the adjacent portions of the outer-periphery right coil 112e and the inner periphery coil 11a strengthen each other, and the amount of heat generated by induction heating can be increased. That is, heating at the corresponding portion can be intensified.
In contrast, the current direction 17 of the high-frequency current flowing through the second winding portion 112e2 flows in the opposite direction to the current direction 15 of the high-frequency current flowing through the inner periphery coil 11a adjacent to the first winding portion 112e1.
Thus, for example, when the first winding portion 112e1 and the second winding portion 112e2 are arranged on the same plane, a portion of the magnetic field generated by the high-frequency current flowing through the first winding portion 112e1 and a portion of the magnetic field generated by the high-frequency current flowing through the second winding portion 112e2 cancel each other out. That is, the amount of heat generated by induction heating the to-be-heated object 5 becomes small.
Thus, the induction heating cooker 100 according to Embodiment 1 is configured such that the distance between the first winding portion 112e1 of the individual outer periphery coil and the top plate 4 is different from the distance between the second winding portion 112e2 and the top plate 4. A specific example will be described using
Coil Arrangement
Note that
As illustrated in
As described above, in Embodiment 1, the distance between the first winding portion 112e1 and the top plate 4 is different from the distance between the second winding portion 112e2 and the top plate 4.
Thus, when compared with the case where the first winding portion 112e1 and the second winding portion 112e2 are arranged on the same plane, it is possible to reduce the degree to which the magnetic field generated by the high-frequency current flowing through the first winding portion 112e1 and the magnetic field generated by the high-frequency current flowing through the second winding portion 112e2 cancel each other out. Thus, a reduction in heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be suppressed, and the temperature irregularity at the outer periphery region of the to-be-heated object 5 can be reduced.
In particular, in a case where the distance between the inner side and the outer side corresponding to the width of the individual outer periphery coil is short, an advantageous effect in further reducing the temperature irregularity at the outer periphery region of the to-be-heated object 5 and an advantageous effect in further increasing heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be obtained.
In addition, in Embodiment 1, the controller 45 drives the driving circuits 50a, 50d, and 50e at the same frequency. In addition, the high-frequency current flowing through the first winding portion of the individual outer periphery coil has the same direction as the high-frequency current flowing through the inner periphery coil 11a adjacent to the first winding portion.
Thus, the occurrence of noise due to magnetic interference can be suppressed by high-frequency currents having different frequencies flowing through the adjacent coils.
In addition, since the second winding portion 112e2 arranged on the outer periphery side of a heater area indication is arranged at a position closer to the top plate 4 than is the first winding portion 112e1, it is easier to heat the outer periphery region of the to-be-heated object 5 corresponding to the outer periphery side of the heater area indication, and an advantageous effect in reducing the temperature irregularity at the outer periphery region of the to-be-heated object 5, an example of which is a large pot, can be obtained. Thus, an advantageous effect in increasing heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5, an example of which is a large pot, can be obtained.
The arrangement of the individual outer periphery coils of an induction heating cooker 100 according to Embodiment 2 will be described mainly on the differences from Embodiment 1 described above.
Note that
As illustrated in
With this configuration, substantially the same advantageous effects as those of Embodiment 1 described above can also be obtained. In addition, in Embodiment 2, since the first winding portion and the second winding portion of the individual outer periphery coil are arranged on the same plane, a coil bending process can be omitted in a manufacturing process of the individual outer periphery coil, and thus the manufacturing process can be simplified.
In addition, in Embodiment 2, compared with an outer periphery coil having the same coil width, the space between the first winding portion 112e1 and the second winding portion 112e2 can be widened. A specific example will be described using
The lower part of
The upper part of
In this manner, with the configuration according to Embodiment 2, the space between the first winding portion 112e1 and the second winding portion 112e2 can be wider than in a case where the outer periphery coil having with the same coil width W is arranged on the reference plane B.
Note that
As illustrated in
With this configuration, substantially the same advantageous effects as those of Embodiment 1 described above can also be obtained. In addition, compared with the configuration in Embodiment 1 described above, a coil bending amount can be reduced for the individual outer periphery coil, and thus the manufacturing can be easily performed.
Note that
As illustrated in
With this configuration, substantially the same advantageous effects as those of Embodiment 1 described above can also be obtained. In addition, compared with the configuration in Embodiment 1 described above, the coil bending amount can be reduced in a manufacturing process for bending the outer periphery coil, and thus the manufacturing can be easily performed.
The arrangement of the individual outer periphery coils of an induction heating cooker 100 according to Embodiment 3 will be described mainly on the differences from Embodiments 1 and 2 described above.
Note that
As illustrated in
As described above, in Embodiment 3, the distance between the first winding portion 112e1 and the top plate 4 is different from the distance between the second winding portion 112e2 and the top plate 4.
Thus, when compared with the case where the first winding portion 112e1 and the second winding portion 112e2 are arranged on the same plane, it is possible to reduce the degree to which the magnetic field generated by the high-frequency current flowing through the first winding portion 112e1 and the magnetic field generated by the high-frequency current flowing through the second winding portion 112e2 cancel each other out. Thus, a reduction in heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be suppressed, and the temperature irregularity at the outer periphery region of the to-be-heated object 5 can be reduced.
In particular, in a case where the distance between the inner side and the outer side corresponding to the width of the individual outer periphery coil is short, an advantageous effect in further reducing the temperature irregularity at the outer periphery region of the to-be-heated object 5 and an advantageous effect in further increasing heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be obtained.
In addition, in Embodiment 3, the controller 45 drives the driving circuits 50a, 50d, and 50e at the same frequency. In addition, the high-frequency current flowing through the first winding portion of the individual outer periphery coil has the same direction as the high-frequency current flowing through the inner periphery coil 11a adjacent to the first winding portion.
Thus, the occurrence of noise due to magnetic interference can be suppressed by high-frequency currents having different frequencies flowing through the adjacent coils.
In addition, the first winding portion 112e1 arranged on the inner periphery side of the heater area indication is arranged at a position closer to the top plate 4 than the second winding portion 112e2. Thus, it is easier to heat the central portion of the to-be-heated object 5 corresponding to the inner periphery side of the heater area indication, and an advantageous effect in reducing the temperature irregularity at the outer periphery region of the to-be-heated object 5, an example of which is a medium pot or a small pot, can be obtained. Generally a large number of medium pots and small pots are diffused. Thus, an advantageous effect in increasing heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5, an example of which is a medium pot or a small pot, can be obtained.
Note that
As illustrated in
With this configuration, the above-described advantageous effects can also be obtained. In addition, since the first winding portion and the second winding portion of the individual outer periphery coil are arranged on the same plane, the coil bending process can be omitted in the manufacturing process of the individual outer periphery coil, and thus the manufacturing process can be simplified.
In addition, similarly to as in Embodiment 2 described above, compared with an outer periphery coil having the same coil width, the space between the first winding portion 112e1 and the second winding portion 112e2 can be widened.
Note that
As illustrated in
With this configuration, the above-described advantageous effects can also be obtained. In addition, compared with the configuration illustrated in
Note that
As illustrated in
With this configuration, the above-described advantageous effects can also be obtained. In addition, compared with the configuration illustrated in
The arrangement of the individual outer periphery coils of an induction heating cooker 100 according to Embodiment 4 will be described mainly on the differences from Embodiments 1 to 3 described above.
An individual outer periphery coil among the individual outer periphery coils according to Embodiment 4 is arranged such that, in a plan view, at least a portion of the first winding portion is at a position superposed with the inner periphery coil 11a. A specific example will be described using
Note that
As illustrated in
As described above, in Embodiment 3, the distance between the first winding portion 112e1 and the top plate 4 is different from the distance between the second winding portion 112e2 and the top plate 4.
Thus, when compared with the case where the first winding portion 112e1 and the second winding portion 112e2 are arranged on the same plane, it is possible to reduce the degree to which the magnetic field generated by the high-frequency current flowing through the first winding portion 112e1 and the magnetic field generated by the high-frequency current flowing through the second winding portion 112e2 cancel each other out. Thus, a reduction in heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be suppressed, and the temperature irregularity at the outer periphery region of the to-be-heated object 5 can be reduced.
In particular, in a case where the distance between the inner side and the outer side corresponding to the width of the individual outer periphery coil is short, an advantageous effect in further reducing the temperature irregularity at the outer periphery region of the to-be-heated object 5 and an advantageous effect in further increasing heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be obtained.
In addition, in Embodiment 4, the controller 45 drives the driving circuits 50a, 50d, and 50e at the same frequency. In addition, the high-frequency current flowing through the first winding portion of the individual outer periphery coil has the same direction as the high-frequency current flowing through the inner periphery coil 11a adjacent to the first winding portion.
Thus, the occurrence of noise due to magnetic interference can be suppressed by high-frequency currents having different frequencies flowing through the adjacent coils.
In addition, the individual outer periphery coil according to Embodiment 4 is arranged such that, in a plan view, at least a portion of the first winding portion is at a position superposed with the inner periphery coil 11a. Thus, the magnetic field near the outer peripheral side of the inner periphery coil 11a can be strengthened. Thus, it is easier to heat the central portion of the to-be-heated object 5 corresponding to the inner periphery side of the heater area indication, and, regarding the to-be-heated object 5, an example of which is a medium pot or a small pot, the amount of heat generated at the outer periphery portion of the to-be-heated object 5 where the temperature tends to be on the lower side can be increased. Generally a large number of medium pots and small pots are diffused.
Note that
As illustrated in
With this configuration, the above-described advantageous effects can also be obtained.
Note that
As illustrated in
With this configuration, the above-described advantageous effects can also be obtained. In addition, compared with the configuration illustrated in
Note that
As illustrated in
With this configuration, the above-described advantageous effects can also be obtained. In addition, compared with the configuration illustrated in
The configuration of an induction heating cooker 100 according to Embodiment 5 will be described mainly on the differences from Embodiments 1 to 4 described above. Note that the arrangement of the individual outer periphery coils is the same as any of those in Embodiments 1 to 4 described above.
Note that
As illustrated in
In addition, the induction heating cooker 100 includes a first magnetic member 200e1 arranged to surround at least a portion of both side surfaces and the bottom of the first winding portion 112e1 of the outer-periphery right coil 112e. In addition, the induction heating cooker 100 includes a second magnetic member 200e2 arranged to surround at least portion of both side surfaces and the bottom of the second winding portion 112e2 of the outer-periphery right coil 112e. The first magnetic member 200e1 and the second magnetic member 200e2 are each formed of a U-shaped magnetic material. The first magnetic member 200e1 and the second magnetic member 200e2 are formed of, for example, a magnetic material such as ferrite.
For example, as illustrated in
With this configuration, a magnetic path that passes through the first magnetic member 200e1 and the to-be-heated object 5 on the top plate 4 is formed around the first winding portion 112e1. In addition, a magnetic path that passes through the second magnetic member 200e2 and the to-be-heated object 5 on the top plate 4 is formed around the second winding portion 112e2.
Thus, it is possible to further reduce the degree to which the magnetic field generated by the high-frequency current flowing through the first winding portion 112e1 and the magnetic field generated by the high-frequency current flowing through the second winding portion 112e2 cancel each other out.
In addition, the top ends of the first magnetic member 200e1 and second magnetic member 200e2 are formed such that the distance from the top ends of the first magnetic member 200e1 to the top plate 4 is the same as the distance from the top ends of the second magnetic member 200e2 to the top plate 4. Thus, the magnetic field leakage from the first winding portion 112e1 to the second winding portion 112e2 side and the magnetic field leakage from the second winding portion 112e2 to the first winding portion 112e1 side can be reduced.
Note that the shape of the first magnetic member 200e1 and that of the second magnetic member 200e2 are not limited to the U shape. The shape of the first magnetic member 200e1 and that of the second magnetic member 200e2 may also be, for example, a concave shape. In addition, the first magnetic member 200e1 and the second magnetic member 200e2 may also be formed by combining a plurality of plate-shaped ferrite materials. In addition, the adjacent portions of the first magnetic member 200e1 and the second magnetic member 200e2 may also be formed of a common member.
The configuration of an induction heating cooker 100 according to Embodiment 6 will be described mainly on the differences from Embodiments 1 to 5 described above.
Note that
As illustrated in
In addition, the inner periphery coil 11a and the first winding portion 112e1 of the outer-periphery right coil 112e are arranged on the reference plane B that is a plane parallel to the top plate 4. The second winding portion 112e2 of the outer-periphery right coil 112e is arranged on the lower plane L that is a plane parallel to the top plate 4 and located at a distance to the top plate 4, the distance being longer than a distance from the reference plane B to the top plate 4. That is, the first winding portion 112e1 of the outer-periphery right coil 112e is located at a distance to the top plate 4, the distance being shorter than a distance from the second winding portion 112e2 to the top plate.
Note that an area parallel to the top plate 4 may also be increased by widening the width of the first winding portion 112e1 of the outer-periphery right coil 112e.
Note that the first winding portion 112e1 does not have to be arranged so as to entirely overlie the second winding portion 112e2 in a plan view, and the first winding portion 112e1 and the second winding portion 112e2 may also be arranged such that at least a portion of the first winding portion 112e1 overlies at least a portion of the second winding portion 112e2.
As described above, in Embodiment 6, the distance between the first winding portion 112e1 and the top plate 4 is different from the distance between the second winding portion 112e2 and the top plate 4.
Thus, when compared with the case where the first winding portion 112e1 and the second winding portion 112e2 are arranged on the same plane, it is possible to reduce the degree to which the magnetic field generated by the high-frequency current flowing through the first winding portion 112e1 and the magnetic field generated by the high-frequency current flowing through the second winding portion 112e2 cancel each other out. Thus, a reduction in heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be suppressed, and the temperature irregularity at the outer periphery region of the to-be-heated object 5 can be reduced.
In addition, in Embodiment 6, the controller 45 drives the driving circuits 50a, 50d, and 50e at the same frequency. In addition, the high-frequency current flowing through the first winding portion of the individual outer periphery coil has the same direction as the high-frequency current flowing through the inner periphery coil 11a adjacent to the first winding portion.
Thus, the occurrence of noise due to magnetic interference can be suppressed by high-frequency currents having different frequencies flowing through the adjacent coils.
In addition, the first winding portion 112e1 is arranged so to overlie the second winding portion 112e2 in a plane view.
Thus, the width of the first winding portion 112e1 can be wider than those in Embodiments 1 to 5 described above. Thus, an advantageous effect in further reducing the temperature irregularity at the outer periphery region of the to-be-heated object 5 and increasing heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be obtained.
The configuration of an induction heating cooker 100 according to Embodiment 7 will be described mainly on the differences from Embodiment 6 described above. Note that the arrangement of the individual outer periphery coils is the same as that in Embodiment 6 described above.
Note that
As illustrated in
In addition, the induction heating cooker 100 includes the first magnetic member 200e arranged so as to surround at least a portion of both side surfaces and the bottom of the first winding portion 112e1 of the outer-periphery right coil 112e. The first magnetic member 200e is formed of a U-shaped magnetic material. The first magnetic member 200e1 is formed of, for example, a magnetic material such as ferrite. For example, as illustrated in
With this configuration, a magnetic path that passes through the first magnetic member 200e1 and the to-be-heated object 5 on the top plate 4 is formed around the first winding portion 112e1. Thus, it is possible to further reduce the degree to which the magnetic field generated by the high-frequency current flowing through the first winding portion 112e1 and the magnetic field generated by the high-frequency current flowing through the second winding portion 112e2 cancel each other out.
In addition, since the top ends of the first magnetic member 200e1 are positioned above the top ends of the first winding portion 112e1, the magnetic field leakage from the first winding portion 112e1 to the second winding portion 112e2 side can be reduced.
Note that the shape of the first magnetic member 200e1 is not limited to the U shape. The shape of the first magnetic member 200e1 may also be, for example, a concave shape. In addition, the first magnetic member 200e1 may also be formed by combining a plurality of plate-shaped ferrite materials.
An operation of an induction heating cooker 100 according to Embodiment 8 will be described mainly on the differences from Embodiments 1 to 7 described above. Note that the configuration of the induction heating cooker 100 according to Embodiment 8 is the same as any of those in Embodiments 1 to 7 described above.
When an input operation for starting a heating operation is performed using the operation display unit 43, the controller 45 drives each of the driving circuits 50a, 50d, and 50e in accordance with the input operation, and performs the heating operation to heat the to-be-heated object 5 through induction.
The controller 45 increases the driving frequency of the driving circuit 50d and the driving circuit 50e, so that the driving frequency of the driving circuit 50d and the driving circuit 50e is higher than the driving frequency of the driving circuit 50a by at least an audio frequency. That is, the controller 45 drives each of the driving circuits 50d and 50e such that the frequency of the high-frequency current flowing through the individual outer periphery coil becomes higher than the frequency of the high-frequency current flowing through the inner periphery coil 11a by at least the audio frequency. For example, the controller 45 drives the driving circuit 50a at a driving frequency of 23 kHz, and drives the driving circuit 50d and the driving circuit 50e at a driving frequency of 90 kHz.
In this case, the audio frequency is the frequency of a sound that can be recognized by the sense of hearing of people. The lower limit of the audio frequency is substantially 20 kHz.
As a result of the operation described above, the occurrence of noise due to magnetic interference can be suppressed by high-frequency currents having different frequencies flowing through the adjacent coils.
In addition, the high-frequency current flowing through the individual outer periphery coil arranged on the outer side of the heater area indication has a higher frequency than the current flowing through the inner periphery coil 11a. Thus, it is easier to heat the outer periphery region of the to-be-heated object 5 corresponding to the outer periphery side of the heater area indication, and an advantageous effect in increasing heat at and the amount of heat generated at the outer periphery region of the to-be-heated object 5 can be obtained.
In this case, examples of the to-be-heated object 5 include an item formed of a composite material obtained by attaching a magnetic material to a non-magnetic material. For example, the to-be-heated object 5 is formed by attaching a magnetic material such as stainless steel to the center portion of the bottom of a flying pan made of a non-magnetic material such as aluminum. Note that the magnetic material is attached to the non-magnetic material by using an arbitrary method, examples of which include sticking, welding, thermal spraying, crimping, inlaying, calking, and embedding.
In general, regarding a to-be-heated object 5 formed of a composite material, a magnetic material is attached to a center flat portion of the bottom surface of the base of a non-magnetic material, and no magnetic material is attached to an outer periphery region where the bottom surface is curved. When this to-be-heated object 5 is mounted on a heater area indication among the heater area indications, the magnetic material is mounted on the center of the heater area indication, and the non-magnetic material is mounted on the outer periphery side of the heater area indication.
In the induction heating cooker 100 according to Embodiment 8, since a higher-frequency current flows through the individual outer periphery coils than through the inner periphery coil 11a, when the to-be-heated object 5 formed of the above-described composite material is induction heated, high frequency heating can be performed to the non-magnetic material corresponding to the outer periphery region of the to-be-heated object 5 formed of the composite material. Thus, induction heating appropriate for the material of the to-be-heated object 5 can be performed.
Note that a wide band gap semiconductor material may also be used for the switching elements of the driving circuit 50d and the driving circuit 50e that drive the individual outer periphery coils. By using a wide band gap semiconductor material for the switching elements driven at a high frequency, power loss at the switching elements can be reduced. In addition, heat dissipation from the driving circuits is preferably performed even when the switching frequency is high, and thus the heat dissipation fins of the driving circuits can be more compact, thereby realizing a reduction in the size and cost of the driving circuits.
1 first induction heater area indication 2 second induction heater area indication 3 third induction heater area indication 4 top 5 to-be-heated object 11 first induction heating unit 11a inner periphery coil 11d outer periphery coil 11e outer periphery coil 12 second induction heating unit 13 third induction heating unit 15 current direction 16 current direction 17 current direction 21 alternating-current power supply 22 direct-current power supply circuit 22a diode bridge 22b reactor 22c smoothing capacitor 24a resonant capacitor 24c resonant capacitor 24d resonant capacitor 25a input current detection unit 25b coil current detection unit 25c coil current detection unit 25d coil current detection unit 40 operation unit 40a operation unit 40b operation unit 40c operation unit 41 display unit 41a display unit 41b display unit 41c display unit 43 operation display unit 45 controller 48 memory 50 driving circuit 50a driving circuit 50d driving circuit 50e driving circuit 100 induction heating cooker 111a inner-periphery inner coil 111d outer-periphery upper coil 111e outer-periphery left coil 112a inner-periphery outer coil 112d outer-periphery lower coil 112e outer-periphery right coil 112e1 first winding portion 112e2 second winding portion 112e3 third winding portion 112e4 fourth winding portion 200a magnetic member 200e1 first magnetic member 200e2 second magnetic member 231a IGBT 231b IGBT 231c diode 231d diode 232a IGBT 232b IGBT 232c diode 232d diode 233a IGBT 233b IGBT 233c diode 233d diode 234a IGBT 234b IGBT 234c diode 234d diode 235a IGBT 235b IGBT 235c diode 235d diode
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2017/020783 | 6/5/2017 | WO | 00 |
