This application is a 371 application of PCT/JP2012/007135 having an international filing date of Nov. 7, 2012, which claims priority to JP2011-288457 filed Dec. 28, 2011, the entire contents of which are incorporated herein by reference.
The present invention relates to an induction heating cooker which operates a plurality of inverters at the same time.
A conventional induction heating cooker which operates a plurality of inverters at the same time is, for example, the induction heating cooker disclosed in Patent Document 1.
As illustrated in
In the induction heating cooker 100 illustrated in
High-frequency magnetic fields are induced by the high-frequency currents in the first and second heating coils 102 and 103, and the high-frequency magnetic fields are applied to a load such as a pot which is magnetically coupled to the heating coil. The applied high-frequency magnetic fields induce an eddy current in the load such as a pot, and the pot is heated by the surface resistance of its own and the eddy current.
In the case where the first and second heating coils 102 and 103 heat the pot at the same time, the first inverter 106 has the conduction time of the semiconductor switch controlled to cause the input power to the first heating coil 102 to be P1 in an operation mode 1, as illustrated in
The second inverter 107 has the conduction time of the semiconductor switch controlled to cause the input power to the second heating coil 103 to be P2 in the operation mode 1. Further, the second inverter 107 has the conduction time of the semiconductor switch controlled to cause the input power to the second heating coil 103 to be P4 in the operation mode 2.
The operation mode 1 and the operation mode 2 are repeated to the first and second inverters 106 and 107 to cause the first and second heating coils 102 and 103 to alternately heat the pot with different input powers.
Patent Document 1: JP 2011-150797 A
However, in the above described conventional induction heating cooker, the current value detected by the input current detection unit is the sum of the input current to the first heating coil and the input current to the second heating coil. Therefore, the control unit cannot be informed of how much the input current to the first heating coil accounts for the detected current value. Then, the control unit sometimes fails to sufficiently control the conduction time of the semiconductor switch to cause the input currents to the first and/or second heating coils to be a previously set current value. As described above, since it is difficult for the conventional induction heating cooker to give correct feedback of the input current value and, accordingly, the input power of the cooker varies when it is used, users of the cooker cannot enjoy cooking comfortably.
The present invention is intended to solve the above described conventional problem, and it is an object of the invention to provide an induction heating cooker which is configured to heat with a plurality of heating coils at the same time and yet has the input powers less varied and, accordingly, allows the users to enjoy cooking comfortably.
The present invention is made for the purpose of solving the above problem. An induction heating cooker according to the embodiment of the present invention includes:
In the induction heating cooker according to the present invention, a plurality of inverters increase and decrease the input powers to the heating coils, respectively, based on the feedback control of the current values. The induction heating cooker according to the present invention is provided with, for example, no more than one input current detecting circuit for detecting the input currents. Even with only one input current detecting circuit for detecting the input currents, when the power is supplied to the two heating coils at the same time, the induction heating cooker according to the present invention maintains the operating frequency of one of the heating coils constant, thus, the input current constant, so that the cooker can correctly detect the current value of the other heating coil. As a result, the feedback control is correctly performed on the current values.
In the induction heating cooker which has a plurality of inverters, when the input power varies to the inverter which has less input power supplied, the variation hardly influences the cooking. The induction heating cooker according to the present invention fixes the operating frequency for the inverter which has less input power supplied and performs the feedback control of the input current for the inverter which has more input power supplied. As a result, since the variation of the input power is reduced and the constant input powers can be used for cooking, the user can enjoy cooking comfortably.
An induction heating cooker according to a first invention includes: a rectifier circuit which rectifies an AC power supply; an input current detecting circuit which detects a current flowing from the AC power supply to the rectifier circuit; a smoothing capacitor which smoothes an output from the rectifier circuit; a first heating coil; a second heating coil; a first inverter which converts an output from the smoothing capacitor into a predetermined frequency by using a semiconductor switch to supply a high-frequency power to the first heating coil; a second inverter which converts the output from the smoothing capacitor into a predetermined frequency by using a semiconductor switch to supply a high-frequency power to the second heating coil; and a control unit which controls operation of the semiconductor switch to cause the current detected by the input current detecting circuit to be a previously set current value.
In the case where the first and second inverters are operated at the same time, the control unit
Further, in the first operation mode, the control unit maintains an operating frequency of the second inverter constant and controls an operating frequency of the first inverter by controlling a conduction time of the semiconductor switch to cause the current detected by the input current detecting circuit to be the previously set current value, and
In the induction heating cooker according to the first invention, the input current detecting circuit detects a current value which is the sum of the input currents to the first and second heating coils. When the input current to the second heating coil is maintained constant, the result of subtracting the input current value of the second heating coil from the current value detected by the input current detecting circuit is the input current value of the first heating coil. The control unit uses the value for the feedback control to control the operating frequency of the first heating coil.
That is, in the induction heating cooker according to the present invention which has two inverters for controlling the input powers to the heating coils by performing feedback control of the input currents, when the currents are supplied to the two heating coils for the respective two inverters at the same time, the feedback control is not performed for the heating coil which has the lower input power supplied, since the input power to the heating coil varies little. On the other hand, the feedback control is performed for the heating coil which has the higher input power supplied, since the input power to the heating coil varies large because of a variation of resonance frequency with a pot as a load. As a result, the input power is controlled to be a predetermined input power.
As described above, even with no more than one input power detecting circuit, the induction heating cooker which has a plurality of inverters and heating coils corresponding to the respective inverters can supply a stable input power to the plurality of heating coils to realize stable heating.
Embodiments of the present invention will be described below with reference to the drawings. The embodiments below are merely examples and are not intended to limit the present invention.
(1.1 Configuration of the Induction Heating Cooker)
An induction heating cooker 20 according to the first embodiment illustrated in
The first inverter 11a includes a first resonant capacitor 5a, and first switching elements 6a and 6c. The first inverter 11a including these components is for converting the DC power supply to AC and is connected with the smoothing capacitor 3 in parallel. Similarly, the second inverter 11b includes a second resonant capacitor 5b, and second switching elements 6b and 6d. The second inverter 11b including these components is for converting the DC power supply to AC and is connected with the smoothing capacitor 3 in parallel.
A first oscillation circuit 7a drives the first switching elements 6a and 6c in the first inverter 11a. Similarly, a second oscillation circuit 7b drives the second switching elements 6b and 6d in the second inverter 11b.
A user of the induction heating cooker 20 performs such operations as to select heating of an object to be heated (not shown) or to adjust power, by using the operation unit 12. The control unit 10 has a microcomputer and controls the first and second inverters 11a and 11b via the first and second oscillation circuits 7a and 7b by inputting values detected by the input current detecting circuit 8 to cause such values to be the heating set values selected by the operation unit 12.
(1.2 Operation of the Induction Heating Cooker)
In
For the first inverter 11 a which uses a series resonant circuit between the first heating coil 4a and the first resonant capacitor 5a, the control unit 10 controls the first oscillation circuit 7a to cause the input current to be a predetermined value by changing the operating frequency with respect to the resonance frequency to obtain a desired input power, wherein the resonance frequency is decided based on an inductance of the first heating coil 4a on which a pot is placed and the capacity of the first resonant capacitor 5a. As the operating frequency is closer to the resonance frequency, the higher input power can be obtained.
For example, on the condition that the resonance frequency of the first heating coil 4a and the pot is 20 kHz, when the first switching elements 6a and 6c operate at 20 kHz, the input current becomes I0 and the maximum value P0 can be obtained as the input power.
When the user of the induction heating cooker 20 replaces the pot placed on the first heating coil 4a by another pot and specifies the input power of the first heating coil 4a to “P0” via the operation unit 12, feedback of the current value detected by the input current detecting circuit 8 is given to the control unit 10. The control unit 10 changes the operating frequency to cause the detected current value to be the predetermined value I0 via the first oscillation circuit 7a. That is, the control unit 10 performs a feedback control to operate the first oscillation circuit 7a at the operating frequency f0 which causes the current value to be I0.
A high-frequency current induces a high-frequency magnetic field in the first heating coil 4a. The high-frequency magnetic field is applied to an object to be heated such as a pot which is magnetically coupled to the first heating coil 4a. The high-frequency magnetic field induces an eddy current in the object to be heated such as a pot, and the pot is heated by the surface resistance of its own and the eddy current.
The second inverter 11b also operates in the same way as the first inverter 11a.
In
When the user of the induction heating cooker 20 instructs the cooker 20 via the operation unit 12 such that the first heating coil 4a with the input power Pa will realize heating-operation and the second heating coil 4b with the input power Pb will realize heating-operation, the control unit 10 controls the first and second oscillation circuits 7a and 7b to drive the first switching elements 6a and 6c and the second switching elements 6b and 6d for the first and second inverters 11a and 11b, respectively.
That is, under the control of the control unit 10, in the operation mode 1, the first switching elements 6a and 6c operate at the operating frequency f1 which causes the input power of the first heating coil 4a to be P1, and the second switching elements 6b and 6d operate at the operating frequency f2 which causes the input power of the second heating coil 4b to be P2.
Further, under the control of the control unit 10, in the operation mode 2, the first switching elements 6a and 6c operate at the operating frequency f3 which causes the input power of the first heating coil 4a to be P3, and the second switching elements 6b and 6d operate at the operating frequency f4 which causes the input power of the second heating coil 4b to be P4.
It is assumed that the operation mode 1 has an operating time T1 and the operation mode 2 has an operating time T2. On the condition that the operation mode 1 of the operating time T1 and the operation mode 2 of the operating time T2 are alternately repeated, the input power Pa of the first heating coil 4a is
Pa=P1×T1/(T1+T2)+P3×T2/(T1+T2).
The input power Pb of the second heating coil 4b is
Pb=P2×T1/(T1+T2)+P4×T2/(T1+T2).
For example, the input powers such as Pa=800 W, Pb=500 W, T1=10 ms, and T2=10 ms are realized by a combination of P1=1200 W, P2=400 W, P3=400 W, and P4=600 W.
Usually, the control unit 10 operates the first and second oscillation circuits 7a and 7b to cause the input current to be a predetermined value by changing the operating frequency. That is, in the operation mode 1, the control unit 10 usually controls to cause the input current to be I1 and the input power to be P1 for the first heating coil 4a by changing the operating frequency. Also for the second heating coil 4b, the control unit 10 usually controls to cause the input current to be I2 and the input power to be P2 by changing the operating frequency.
However, the input current detecting circuit 8 is for detecting the sum of the currents input to the respective coils, and cannot detect the input current to the individual coil. Then, the induction heating cooker 20 according to the first embodiment fixes the operating frequency of the second heating coil 4b, which has the lower input power, to f2 and assumes the input current to be I2. For the first heating coil 4a, the control unit 10 changes the operating frequency by the feedback control via the second oscillation circuit 7b to cause the current value detected by the input current detecting circuit 8 to be (I1+I2).
In that case, the input power to the second heating coil 4b is deviated from a desired input power since the feedback control is not performed for that input power, but the input power is so small that the deviation is negligible. Since the input power value is big for the input power to the first heating coil 4a, the control unit 10 performs the feedback control on the input current to correctly obtain the desired input power P1.
In the operation mode 2, usually the control unit 10 controls to cause the input current to be I3 and the input power to be P3 for the first heating coil 4a by changing the operating frequency. Also for the second heating coil 4b, usually the control unit 10 controls to cause the input current to be I4 and the input power to be P4 by changing the operating frequency. However, due to the above described reason, the induction heating cooker 20 according to the first embodiment does not perform such a control.
That is, in the operation mode 2, the induction heating cooker 20 according to the first embodiment fixes the operating frequency of the first heating coil 4a, which has the lower input power, to f3 and assumes the input current to be I3. For the second heating coil 4b, the control unit 10 changes the operating frequency by the feedback control via the first oscillation circuit 7a to cause the current detected by the input current detecting circuit 8 to be (I3+I4). In that case, the input power to the first heating coil 4a is deviated from a desired input power since the feedback control is not performed for that input power, but the input power is so small that the deviation is negligible. Since the input power value is big for the input power to the second heating coil 4b, the control unit 10 performs the feedback control on the input current to correctly obtain the desired input power P4.
(1.3. Summarization)
As described above, the induction heating cooker 20 according to the first embodiment heats the pot by repeating the operation mode 1 and the operation mode 2 in the alternating operation of the first heating coil 4a and the second heating coil 4b to obtain the desired input powers for the respective coils by the feedback control on the input currents. Even with only one input current detecting circuit 8, the induction heating cooker 20 according to the first embodiment, which performs the heating operation by alternating a plurality of heating coils, can control the input power to each of the coils. As a result, the manufacturing cost can be reduced for the input current detecting circuit 8.
Now, an induction heating cooker according to the second embodiment of the present invention will be described. First, the induction heating cooker according to the second embodiment has the same circuitry as that of the induction heating cooker according to the first embodiment illustrated in
In
For the first inverter 11a which uses a series resonant circuit between the first heating coil 4a and the first resonant capacitor 5a in the induction heating cooker 20 according to the second embodiment, the control unit 10 fixes the operating frequency and changes the conduction ratios of the first switching elements 6a and 6b to obtain a desired input power.
As shown in
In the induction heating cooker 20 according to the second embodiment, the first resonant capacitor 5a is designed to cause the resonance frequency of the first heating coil 4a and the pot becomes around 20 kHz, for example. In the induction heating cooker 20 with the above described design, the control unit 10 controls the conduction ratios of the first switching elements 6a and 6c to cause the input current to be I0 and to obtain the maximum power P0 while operating the first switching elements 6a and 6c at a fixed frequency of 20 kHz.
Feedback of the input current detected by the input current detecting circuit 8 is given to the control unit 10, and the control unit 10 changes the conduction ratios to cause the detected current to be the predetermined value I0. That is, the control unit 10 operates the first oscillation circuit 7a at the conduction ratio of X1 which causes the current value to be I0 by using the feedback control.
The second inverter 11b also operates in the same way as the first inverter 11a.
As described above and as illustrated in
Therefore, in the case where the material or the shape of the pot may change or the power set value may be changed, the input power can be also correctly controlled in the induction heating cooker by fixing the operating frequency of the first inverter 11a or the second inverter 11b. Further, compared with the case of the induction heating cooker according to the first embodiment which changes the operating frequency, the induction heating cooker of this embodiment may simplify the controlling method of the operating frequencies which are respectively decided for the first and second inverters 11a and 11b. Further, the induction heating cooker of this embodiment can reduce the inverter loss by preventing the switching elements of the first and second inverters 11a and 11b from being operated at high operating frequencies in the operation mode 1 and the operation mode 2.
In
When the user of the induction heating cooker 20 instructs the cooker 20 via the operation unit 12 such that the first heating coil 4a with the input power Pa will realize heating-operation and the second heating coil 4b with the input power Pb will realize heating-operation, the control unit 10 controls the first and second oscillation circuits 7a and 7b to drive the first switching elements 6a and 6c and the second switching elements 6b and 6d for the first and second inverters 11a and 11b, respectively.
That is, under the control of the control unit 10, in the operation mode 1, the first switching elements 6a and 6c operate at the conduction ratio X1 which causes the input power of the first heating coil 4a to be P1, and the second switching elements 6b and 6d operate at the conduction ratio X2 which causes the input power of the second heating coil 4b to be P2.
Further, under the control of the control unit 10, in the operation mode 2, the first switching elements 6a and 6c operate at the conduction ratio X3 which causes the input power of the first heating coil 4a to be P3, and the second switching elements 6b and 6d operate at the conduction ratio X4 which causes the input power of the second heating coil 4b to be P4.
It is assumed that the operation mode 1 has an operating time T1 and the operation mode 2 has an operating time T2. On the condition that the operation mode 1 of the operating time T1 and the operation mode 2 of the operating time T2 are alternately repeated, the input power Pa of the first heating coil 4a is
Pa=P1×T1/(T1+T2)+P3×T2/(T1+T2).
The input power Pb of the second heating coil 4b is
Pb=P2×T1/(T1+T2)+P4×T2/(T1+T2).
For example, the input powers such as Pa=800 W, Pb=500 W, T1=10 ms, and T2=10 ms are realized by a combination of P1=1200 W, P2=400 W, P3=400 W, and P4=600 W.
Usually, the control unit 10 operates the first and second oscillation circuits 7a and 7b to cause the input current to be a predetermined value by changing the operating frequency. That is, in the operation mode 1, usually the control unit 10 controls to cause the input current to be I1 and the input power to be P1 for the first heating coil 4a by changing the operating frequency. Also for the second heating coil 4b, usually the control unit 10 controls to cause the input current to be I2 and the input power to be P2 by changing the operating frequency.
However, the input current detecting circuit 8 is for detecting the sum of the currents input to the respective coils, and cannot detect the input current to the individual coil. Then, the induction heating cooker 20 according to the second embodiment fixes the conduction ratio of the second heating coil 4b, which has the lower input power, to X2 and assumes the input current to be I2. For the first heating coil 4a, the control unit 10 changes the conduction ratio by the feedback control via the second oscillation circuit 7b to cause the current detected by the input current detecting circuit 8 to be (I1+I2).
In that case, the input power to the second heating coil 4b is deviated from a desired input power since the feedback control is not performed for that input power, but the input power is so small that the deviation is negligible. Since the input power value is big for the input power to the first heating coil 4a, the control unit 10 performs the feedback control on the input current to correctly obtain the desired input power P1.
In the operation mode 2, usually the control unit 10 controls to cause the input current to be I3 and the input power to be P3 for the first heating coil 4a by changing the operating frequency. Also for the second heating coil 4b, usually the control unit 10 controls to cause the input current to be I4 and the input power to be P4 by changing the operating frequency. However, due to the above described reason, the induction heating cooker 20 according to the second embodiment does not perform such control.
That is, in the operation mode 2, the induction heating cooker 20 according to the second embodiment fixes the conduction ratio of the first heating coil 4a, which has the lower input power, to X3 and assumes the input current to be I3. For the second heating coil 4b, the control unit 10 changes the conduction ratio by the feedback control via the first oscillation circuit 7a to cause the current detected by the input current detecting circuit 8 to be (I3+I4). In that case, the input power to the first heating coil 4a is deviated from a desired input power since the feedback control is not performed for that input power, but the input power is so small that the deviation is negligible. Since the input power value is big for the input power to the second heating coil 4b, the control unit 10 performs the feedback control on the input current to correctly obtain the desired input power P4.
(2.1. Summarization)
As described above, the induction heating cooker 20 according to the second embodiment heats the pot by repeating the operation mode 1 and the operation mode 2 in the alternating operation of the first heating coil 4a and the second heating coil 4b to obtain the desired input powers for the respective coils by the feedback control on the input currents. Even with only one input current detecting circuit 8, the induction heating cooker 20 according to the second embodiment, which performs the heating operation by alternating a plurality of heating coils, can control the input power to each of the coils. As a result, the manufacturing cost can be reduced for the input current detecting circuit 8.
The present invention is not limited to the above described embodiments, and may be subjected to various changes or expansion. For example, several values have been indicated as the operating frequency and the target value of the input power, but these values are not limited to the values described in the embodiments.
As described above, in the induction heating cooker according to the present invention, when a plurality of inverters which are the sources for induction heating are operated at the same time, the input power can be correctly controlled even by no more than one input current detecting circuit. The principle can be applied not only to a cooker but also generally to appliances which have the sources for induction heating.
Number | Date | Country | Kind |
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2011-288457 | Dec 2011 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2012/007135 | 11/7/2012 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/099085 | 7/4/2013 | WO | A |
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20110163086 | Aldana Arjol et al. | Jul 2011 | A1 |
20120152935 | Kitaizumi et al. | Jun 2012 | A1 |
20140151365 | Oh | Jun 2014 | A1 |
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1104750 | Jul 1995 | CN |
1816226 | Aug 2006 | CN |
7-57867 | Mar 1995 | JP |
2010-212052 | Sep 2010 | JP |
2011-150797 | Aug 2011 | JP |
WO 2011089900 | Jul 2011 | WO |
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Number | Date | Country | |
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20130334213 A1 | Dec 2013 | US |