Patent Application
20090134149
The present invention relates to an induction heating device in which the position of a sensor for sensing a temperature of a to-be-heated object placed on a top plate is decentered from the center of a heating coil and a display showing the position of the sensor is provided on the top plate.
Conventionally, this type of induction heating device is structured, as shown in
Heating coil 204 is divided to inner coil 204a and outer coil 204b. An outer winding of inner coil 204a is electrically connected to an inner winding of outer coil 204b. Inner coil 204a and outer coil 204b are concentrically arranged when seen from the above of main body 201. The center of this concentric pattern corresponds to center 130 of circle 120 of
Sensors 205 are a heat sensitive element such as a thermistor. Sensors 205 are provided at the center of heating coil 204 and at one position between inner coil 204a and outer coil 204b (a position closer to the left side of main body 201 of the induction heating device and a left-side position in
In the case of the conventional configuration as described above however, thermal responsiveness and temperature sensing accuracy are deteriorated in a case where to-be-heated object 202 is not placed above sensor 205 when compared with a case where to-be-heated object 202 is placed above sensor 205. This has caused a disadvantage where, when to-be-heated object 202 such as a pan accommodating no food or liquid is heated while to-be-heated object 202 being not placed above sensor 205, the pan may be excessively heated to easily deform for example.
The present invention solves the above disadvantage of the conventional configuration. The present invention provides a user-friendly induction heating device that can prompt, in an easy-to-understand manner, a user to place to-be-heated object 202 at an appropriate position so that sensor 205 can be placed at a position at which the temperature of to-be-heated object 202 can be sensed with a high sensitivity and to-be-heated object 202 is securely placed on sensor 205 to sense the temperature of to-be-heated object 202 accurately.
In order to solve the above disadvantage of the conventional design, the induction heating device of the present invention includes a first sensor that is provided at a lower part of the top plate and that senses the temperature of a to-be-heated object. The first sensor is decentered from the center of the heating coil to a position closer to the front side of the main body of the induction heating device. The first sensor is provided at a position to sense the temperature of a part of the to-be-heated object having a higher temperature than that of the to-be-heated object above the center of the heating coil. A display unit showing the position of the first sensor is provided on the top plate. The one first sensor is provided. The display unit provided on the top plate that displays the position of a sensor for sensing the temperature of the to-be-heated object is only a display unit that shows the position of the first sensor.
The induction heating device of the present invention includes: a heating coil for heating a to-be-heated object, the heating coil is provided at a lower part of the top plate and that is wound while being divided to an inner coil and an outer coil; and a first sensor for sensing the temperature of the to-be-heated object, the first sensor is provided at the lower part of the top plate between an inner coil and an outer coil. The first sensor is placed at a position closer to the front side of the main body of the induction heating device than to the center of the heating coil. The induction heating device of the present invention also includes a display showing the position of the first sensor that is provided on the top plate. The display unit provided on the top plate that displays the position of a sensor for sensing the temperature of the to-be-heated object is only a display unit that shows the position of the first sensor.
Through the configuration as described above, the temperature of a part of the to-be-heated object that has a higher temperature than that of a part corresponding to the center of the heating coil and that is decentered from the center can be sensed in a non-contact manner, thus improving the measurement accuracy of the temperature of the to-be-heated object. Furthermore, the position of the first sensor decentered from the center of the heating coil can be recognized by a user at a position in front of the to-be-heated object at which the user can easily visually recognize the to-be-heated object. This can make the user to be conscious of the importance of heating the to-be-heated object while the to-be-heated object being located above the first sensor, thus achieving a more accurate temperature sensing. This can prevent the to-be-heated object such as a pan from being abnormally heated or being deformed due to abnormal heating.
Furthermore, the induction heating device of the present invention has a structure as described below. Specifically, the first sensor that is provided at the lower part of the top plate and that senses the temperature of the to-be-heated object is decentered from the center of the heating coil in a direction vertical to the front side of the main body of the induction heating device so that the first sensor is decentered from the center of the heating coil to a position close to the front side. Thus, the first sensor is placed at a position to sense a part of the to-be-heated object has a higher temperature than that of a part of the to-be-heated object above the center of the heating coil. A display unit showing the position of the first sensor is provided on the top plate with a reduced number of infrared ray sensor, thus reducing the cost.
Through the configuration as described above, a part of the to-be-heated object decentered from the center of the heating coil that has a higher temperature than that of a part corresponding to the center of the heating coil can be sensed. Furthermore, the position of the first sensor decentered from the center of the heating coil to a position close to the front side in a direction vertical to the front side of the main body can be sensed by the user at a position in front of the to-be-heated object at which the user can visually recognize the to-be-heated object most easily. This can make the user to be conscious of the importance of heating the to-be-heated object while the to-be-heated object being located above the first sensor, thus achieving a more accurate temperature sensing. This can prevent the to-be-heated object such as a pan from being abnormally heated or being deformed due to abnormal heating.
As described above, the induction heating device of the present invention can provide an accurate sensing of a temperature of the to-be-heated object, thus providing improved convenience to users.
According to the first invention, the induction heating device includes: a top plate that is provided on an upper face of a main body and that has thereon a to-be-heated object; a heating coil that is provided at a lower part of the top plate and that heats the to-be-heated object; a first sensor that is provided at a lower part of the top plate and that senses the temperature of the to-be-heated object; a temperature calculator that calculates a temperature of a bottom face of the to-be-heated object based on an output from the first sensor; and a controller that controls a power outputted to the heating coil in accordance with the output from the temperature calculator. The first sensor is decentered from the center of the heating coil to a position closer to the front side of a main body of the induction heating device. The first sensor is placed at a position to sense a higher temperature than that of a part of the to-be-heated object above the center of the heating coil. A display unit showing the position of the first sensor is provided on the top plate. The induction heating device has the one first sensor. The display unit provided on the top plate that displays the position of a sensor for sensing the temperature of the to-be-heated object is only a display unit that shows the position of the first sensor.
Through the configuration as described above, the position of the first sensor can be decentered from the center of the heating coil (e.g., between windings of the heating coil or in the vicinity of the inner circumference of the heating coil). Thus, the first sensor can be used to sense, in accordance with the temperature distribution of the to-be-heated object during an induction heating, a part of the to-be-heated object decentered from the center of the heating coil that has a higher temperature than that of the to-be-heated object above the center of the heating coil. Furthermore, the position of the first sensor decentered from the center of the heating coil can be easily recognized by the user in front of the to-be-heated object (because the user has a difficulty in recognizing the first sensor if the position of the first sensor is away from the user). Thus, the to-be-heated object can be securely placed above the first sensor, thus achieving a more accurate sensing of the temperature of the to-be-heated object. This can prevent the to-be-heated object such as a pan from being abnormally heated or being deformed due to abnormal heating.
According to the second invention, the induction heating device includes: a top plate that is provided on an upper face of a main body and that has thereon a to-be-heated object, a heating coil for heating the to-be-heated object, the heating coil is provided at a lower part of the top plate and is wound while being divided to an inner coil and an outer coil; a first sensor for sensing the temperature of the to-be-heated object, the first sensor is provided between the inner coil and the outer coil at the lower part of the top plate; a temperature calculator for calculating the temperature of a bottom face of the to-be-heated object based on an output from the first sensor; and a controller for controlling the power outputted to the heating coil in accordance with the output from the temperature calculator. The first sensor is provided at a position decentered from the center of the heating coil to a position closer to the front side of a main body of the induction heating device. A display unit showing the position of the first sensor is provided on the top plate. The display unit provided on the top plate that displays the position of a sensor for sensing the temperature of the to-be-heated object is only a display unit that shows the position of the first sensor.
Through the configuration as described above, the position of the first sensor can be decentered from the center of the heating coil. Thus, the first sensor can be used to sense, in accordance with the temperature distribution of the to-be-heated object during an induction heating, a part of the to-be-heated object decentered from the center of the heating coil that has a higher temperature than that of the to-be-heated object above the center of the heating coil. Furthermore, the position of the first sensor decentered from the center of the heating coil can be easily recognized by the user in front of the to-be-heated object (because the user has a difficulty in recognizing the first sensor if the position of the first sensor is away from the user). Thus, the to-be-heated object can be securely placed above the first sensor, thus achieving a more accurate sensing of the temperature of the to-be-heated object. This can prevent the to-be-heated object such as a pan from being abnormally heated or being deformed due to abnormal heating.
According to third invention, the first sensor is provided at a position decentered from the center of the heating coil in a direction vertical to the front side. Through the configuration as described above, the high-temperature part of the to-be-heated part (a part having a high field intensity in a magnetic field distribution that has a similar shape as that of the heating coil and that includes distributed uniform field intensities) can be sensed at a position closest to the user. A display showing the position of the first sensor can be placed to the position closest to the user. Thus, when the user stands at the front side, the user can visually recognize the display showing the existence of the first sensor in a further easier manner. This can improve the convenience and can allow the display showing the position of the heating coil and the display showing the existence of the first sensor to be symmetrically formed with a similar shape, thus reducing the awkwardness in the design.
According to the fourth invention, the top plate is made of transparent material through which infrared ray can be transmitted and the first sensor is an infrared ray sensor that senses the infrared ray emitted from to-be-heated object through the top plate. This can provide the measurement of the to-be-heated object in a non-contact manner to improve the measurement accuracy of the temperature of the to-be-heated object, thus controlling the temperature of the to-be-heated object more accurately.
According to the fifth invention, the top plate is made of infrared-transparent material, and the first sensor is an infrared ray sensor for sensing infrared ray that is emitted from the to-be-heated object and that is transmissive through the top plate and is close to the inner-most circumference of the heating coil. Through the configuration as described above, the temperature of a part of the to-be-heated object that tends to have an increasing temperature faster than that of the center of the heating coil can be measured in a non-contact manner to improve the measurement accuracy of the temperature of the to-be-heated object, thus providing the control of the temperature of the to-be-heated object with a higher accuracy.
According to the sixth invention, the heating coil is divided to an inner coil and an outer coil, and the first sensor is provided between the inner coil and the outer coil. Through the configuration as described above, the temperature of a part of the to-be-heated object that tends to have an increasing temperature faster than that of the center of the heating coil can be measured in a non-contact manner to improve the measurement accuracy of the temperature of the to-be-heated object, thus providing the control of the temperature of the to-be-heated object with a higher accuracy.
According to the seventh invention, the display unit is illuminated by light from a lower side. Through the configuration as described above, the user can visually recognize the position of the first sensor in a further easier manner. Thus, the user can visually recognize, even in a dark place, the first sensor covered by the to-be-heated object in a more secure manner.
According to the eighth invention, the neighborhood of the display unit is illuminated by light from a lower side. Through the configuration as described above, the user can visually recognize the position of the first sensor in a further easier manner. Thus, the user can visually recognize, even in a dark place, the first sensor covered by the to-be-heated object in a more secure manner.
According to the ninth invention, a heat sensitive element such as a thermistor is provided at the center of the heating coil. The temperature calculator calculates a temperature of a bottom face of the to-be-heated object based on output from the heat sensitive element. The controller controls the power outputted to the heating coil in accordance with the output from the temperature calculator. A display unit of a heat sensitive element of the thermistor is not provided. Through the configuration as described above, the user can recognize a position of the first sensor for which a probability where the first sensor is placed on the heat sensitive element placed at the center of the heating coil is lower than a probability where the first sensor is not placed on the heat sensitive element placed at the center of the heating coil. This can prompt the user to securely place the to-be-heated object above the first sensor. This can provide a more accurate temperature sensing, thus preventing the to-be-heated object such as a pan from being abnormally heated or being deformed due to abnormal heating.
According to the tenth invention, the position of the display unit does not completely correspond to the position of the first sensor. The display unit is placed at a position decentered to the front side of the auxiliary line vertical to the front side passing the center of the heating coil. Through the configuration as described above, the conveniences improved and a more preferable design can be obtained.
According to the eleventh invention, a first a text display showing the existence of the sensor is provided in the vicinity of the front side of the display unit. Through the configuration as described above, the user can more clearly understand that the display showing the position of the sensor or the position of the first sensor must be covered by the to-be-heated object, thus allowing the resultant induction heating device to be user-friendly.
According to the twelfth invention, a text display for prompting a user to cover the display showing the position of the first sensor by the to-be-heated object is provided on the top plate. Through the configuration as described above, the user can more clearly understand that the display showing the position of the sensor or the position of the first sensor must be covered by the to-be-heated object, thus allowing the resultant induction heating device to be user-friendly.
Hereinafter, embodiments of the present invention will be described with reference to the drawings. It is noted that the present invention is not limited to the embodiments.
It is noted that parts having no direct relation with the description of the present invention will not be shown or described in order to avoid confusion and this will be applied to the entire specification.
In
Heating coil 114 is divided to inner coils 114a and outer coils 114b. An outer winding of inner coil 114a is connected to an inner winding of outer coil 114b. Inner coil 114a and outer coil 114b are concentrically arranged when seen from the upper side of main body 111. The center of this concentric pattern corresponds to center 130 of circle 120 shown in
First sensor 115a and sensor 115 are a heat sensitive element such as a thermistor. Sensor 115 is provided at the center of heating coil 114 (more particularly, at the upper side of the center and this will be applied the following description). First sensor 115a is provided between the windings of heating coil 114 (i.e., at a position of a space formed between inner coil 114a and outer coil 114b (a position of induction heating device main body 111 closer to the front side and closer to the left side in
The induction heating device also includes to-be-heated object determination section 118 that determines whether to-be-heated object 112 exists above first sensor 115a or not. Controller 117 is designed to limit the operation for heating to-be-heated object 112 (e.g., to stop or suppress the output power) when to-be-heated object determination section 118 determines that to-be-heated object 112 does not exist above first sensor 115. When to-be-heated object determination section 118 is the contact-type one such as a thermistor, to-be-heated object determination section 118 makes this determination based on a slope between an initial temperature and a temperature rise and, when to-be-heated object determination section 118 is the noncontact-type one such as an infrared ray sensor, a reference output voltage may be set that shows that to-be-heated object 112 is placed above first sensor 115a. When an infrared ray sensor is used, the existence of light incidence in a room may be determined based on a path through which infrared ray enters or the existence of light reflected from to-be-heated object 112 also may be determined when light enters the lower side of the path through which infrared ray enters. In other words, any method may be used so long as a function can be used to determine the existence or nonexistence of to-be-heated object 112. In this embodiment, this function is provided to only first sensor 115a between inner coil 114a and outer coil 114b. The reason is that, when this function is provided to a sensor at a position at which heating coil 114 has the maximum magnetic flux or a magnetic flux higher than that of heating coil 114 and at a position at which the temperature of to-be-heated object 112 easily rises, the temperature of to-be-heated object 202 can be sensed with a high sensitivity and a probability at which to-be-heated object 202 is placed above first sensor 115a is higher than a probability at which to-be-heated object 202 is not placed above sensor 115 at the center of heating coil 114.
This function also can be provided to sensor 115 at the center.
Circular display 119a is printed on one position in top plate 113 closer to the front side of main body 111 so that the position of first sensor 115a can be recognized by the user. Display 119a also may have a text display (not shown) in the vicinity thereof so that the user can recognize that first sensor 115a is placed under display 119a and display 119a is a display regarding first sensor 115a. Alternatively, a text display (not shown) for prompting the user to cover display 119a by the bottom face of to-be-heated object 112 also may be provided. The inner part of circular display 119a also may have a different color from the color of top plate 113 surrounding display 119a.
The following section will describe the operation and action of the induction heating device having the structure as described above.
The position of first sensor 115a can be decentered from center 130 of heating coil 114 and is closer to the inner side than to the outer periphery of heating coil 114 so that the temperature of to-be-heated object 112 having a high temperature part can be sensed. Display 119a showing the position of first sensor 115a that is provided on top plate 113 also allows the user to recognize the position of first sensor 115a. This can prompt the user to securely place to-be-heated object 112 above first sensor 115a. Thus, the temperature can be sensed more accurately, thus suppressing to-be-heated object 112 such as a pan from being abnormally heated or being deformed due to abnormal heating.
Furthermore, one first sensor 115a for deterring the existence or nonexistence of to-be-heated object 112 is provided at a position closer to the front side of main body 111 than to the center of heating coil 114. Thus, the user can easily see the position of the sensor displayed on the top plate 113 (because the user has a difficulty in recognizing the sensor if the user is away from the position of the sensor), thus allowing the resultant induction heating device to be user-friendly. Specifically, first sensor 115a is placed on auxiliary line 132 that passes through center 130 shown in
Although
Although display 119a has been shown with a circular shape, display 119a preferably has a design through which the position of first sensor 115a can be visually recognized in an easy manner. It is noted that the shape of display 119 is not limited to the circular one and also may be any shape (e.g., the elliptic one, the triangular one, the square one, or the combination thereof so long as the user can determine the position of first sensor 115a.
Alternatively, a text display (not shown) (e.g., “sensor”, “sensor position”) also may be provided in the vicinity of display 119a at the front side so that the user can recognize the position of first sensor 115a more easily through both of the shape and characters. Alternatively, top plate 113 also may have thereon a text display (not shown) to prompt the user to cover display 119a with the bottom face of to-be-heated object 112 so that the user can recognize the position of first sensor 115a in a further easier manner.
First sensor 115a decentered from the center of heating coil 114 to sense the temperature of to-be-heated object 112 also may be an infrared ray sensor that senses the infrared ray emitted from to-be-heated object 112. In this case, first sensor 115a as an infrared ray sensor improves the responsiveness in the temperature sensing and the accuracy in the determination of the existence or nonexistence of to-be-heated object 112, thus realizing the sensing with a higher accuracy. However, when an infrared ray sensor is used as first sensor 115a, instead of causing first sensor 115a to have a contact with top plate 113, a light guiding column (not shown) for guiding infrared ray is vertically provided to extend from a position in the vicinity of the lower face of top plate 113 to a position equal to or lower than a position of the lower face of heating coil 114 for example so that the infrared ray sensor can sense the existence in a non-contact manner while being away from top plate 113. Since the infrared ray sensor is particularly influenced by the infrared transparency performance of top plate 113, the inner part of circular display 119 may be printed with material having a superior transparency performance or may not be printed at all so that the existence or nonexistence of printing, the color of printing, or the shading of printing for example can be used to differentiate a part holding the infrared ray sensor from other positions to secure the sensing performance and to provide a further clearer recognition of display 119.
When first sensor 116a is an infrared ray, display unit 119a or the vicinity thereof also may be illuminated by light emitted from the lower side from a light source (e.g., LED) through the light guiding column or other light-guiding means. This allows the user to visually recognize the positions of display unit 119a and first sensor 115a in a further easier manner to visually recognize, even in a dark place, how first sensor 115a is covered by to-be-heated object 112 in a more secure manner.
It is noted that the above embodiment may omit the function of to-be-heated object determination section 118. In this case, the user in front of to-be-heated object 112 also can easily recognize display 119a showing the position of first sensor 115a decentered from the center of heating coil 114, thus preventing the to-be-heated object such as a pan from being abnormally heated or being deformed due to abnormal heating.
It is noted that, although the above embodiment has divided heating coil 114 to place first sensor 115a between windings in order to decenter first sensor 115a from the center of heating coil 114, heating coil 114 also may not be divided or may be divided so that first sensor 115a is provided closer to the winding at the inner-most circumference to decenter first sensor 115a and display 119a from the center of heating coil 114.
In Embodiment 2, as shown in the respective drawings, sensors 115a to 115f are provided among the windings of heating coil 114 to sense the temperature of to-be-heated object 112. Sensors 115a to 115f are provided on a single circumference surrounding the center of heating coils 114 and 130 so as to divide the circumference to equal circular arcs. First sensor 115a, at one of the equal circular arcs, is placed so as to be decentered from the center of heating coil 114 to the front side of main body 111 (in a direction orthogonal to the front side of main body 111). In
As in Embodiment 1, two large circles 120 are drawn on top plate 113 in Embodiment 2 in order to show positions at which heating coils 114 are placed. The internal structure of the induction heating device including heating coils 114 opposed to two large circles 120 is the same as that of Embodiment 1. Thus, only one heating coil 114 and one circle 120 will be described hereinafter as in Embodiment 1.
In
In
In
In
The following section will describe the operation and action of the induction heating device having the structure as described above.
First sensor 115a is provided at a position that is decentered from center 130 of heating coil 114 and that is at the inner side of the outer periphery of heating coil 114. Thus, first sensor 115a can sense the temperature of a high-temperature part of to-be-heated object 112. One first sensor 115a is decentered from the center of heating coil 114 to the front side of main body 111. This allows the user to easily see display 119a showing the position of the first sensor shown on top plate 113. Thanks to the existence of the plurality of sensors of second sensor 115b and third sensors 115e and 115f, even when to-be-heated object 112 shown in
Since the configurations shown in
Controller 117 limits the heating operation when to-be-heated object 112 is not placed above any or the sensors. This can suppress to-be-heated object 112 such as a pan from being abnormally heated or being deformed due to abnormal heating and also reduces the probability in which to-be-heated object 112 is not placed on any of the sensors and thus to-be-heated object 112 cannot be heated, thus allowing the resultant induction heating device to be user-friendly.
It is noted that displays 119a to 119f are not always required to be drawn at positions on an accurate circumference and are also not always required to be arranged so as to accurately divide a circumference to equal circular arcs. For example, displays 119a to 119f may include an error caused by an error due to a manufacture step or caused by a variation among components. Displays 119a to 119f are also not always required to be on an accurate circumference due to a design configuration, layout, design or other related reasons and are not always required to be arranged so as to divide a circumference to equal circular arcs.
Furthermore, the positions of sensors 115a to 115f do not have to completely correspond to the positions at which displays 119a to 119f are drawn. For example, when first sensor 115a is provided to be dislocated from auxiliary line 132 that passes center 130 of the heating coil and that is vertical to the front side, one display 119a on top plate 113 is preferably drawn at a position on auxiliary line 132 decentered from the front side because this position provides improved convenience and design. However, when display 119 is excessively dislocated from sensor 115, the design must be reconsidered because this case may cause a determination showing that to-be-heated object 112 does not exist above sensor 115a even when to-be-heated object 112 is actually placed on display 119, thus preventing to-be-heated object 112 from being heated or from being subjected to an accurate temperature control.
It is noted that whether only display 119a is placed on top plate 113 or not and whether display 119c and displays 119d, 119e, and 119f are provided on top plate 113 or not in
In
Alternatively, controller 118a in
As described above, the induction heating device according to the present invention can provide an accurate sensing of the temperature of a to-be-heated object, thus providing a user with improved convenience. Furthermore, the configuration as described above can be applied to all applications using sensors having similar structures. Thus, the present invention has a very high industrial applicability.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-328390 | Nov 2005 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2006/322226 | 11/8/2006 | WO | 00 | 4/10/2008 |
