1. Technical Field
The present invention relates to an induction motor and a railway vehicle using the induction motor and, more specifically, to a highly-efficient induction motor and a railway using the highly-efficient induction motor.
2. Description of the Related Art
In general, a cause of losses of an induction motor is roughly divided into a primary copper loss occurring when power is distributed to stator coils, a secondary copper loss caused by a current flowing by being guided by a conductor bar of a rotor, an iron loss occurring in a stator and an iron core of the rotor, and a mechanical loss and a stray loss caused by a rotation.
Among those losses described above, the loss included in the stray loss includes a harmonic secondary copper loss caused by a high-frequency current guided to a portion near a surface of the conductor bar of the rotor. The harmonic secondary copper loss accounts for a large percentage of the causes of the losses of the induction motor and, in addition, the percentage further increases due to the tendency of reduction of the losses due to other causes in recent years.
For such reasons, various methods of reduction of losses relating to the harmonic secondary copper loss are proposed. For example, in a rotor slot shape of induction motors disclosed in JP-A-9-224258, JP-A-08-140319, and JP-A-02-123951, a bridge is provided on the void side of the conductor bar of the rotor so as to provide the slot with a fully-closed slot shape. In addition, the harmonic secondary copper loss occurring in the rotor conductor bar is reduced by providing a space on the void side of the bridge.
Also, in a rotor slot shape of induction motors disclosed in JP-A-2011-87373 and JP-A-2011-87375, projections are provided on the void side of the conductor bars of the rotor so as to provide the slots with an opened slot shape. In addition, the harmonic secondary copper loss occurring in the rotor conductor bars is reduced by providing the spaces on the void side of the bridge.
In the rotor slot shape of an induction motor disclosed in JP-A-2007-295724, spaces is provided on the void side of the conductor bars of the rotor to reduce the harmonic secondary copper loss occurring in the rotor conductor bars.
However, the configurations described in JP-A-9-224258, JP-A-08-140319, and JP-A-02-123951 have a problem that since the slots have the fully-closed slot shape, a leak magnetic field at a bridge portion is increased, and hence the power factor thereof is lowered.
The configurations described in JP-A-2011-87373 and JP-A-2011-87375 have a problem that the leak magnetic field is increased, since the projections are present on the void side of the conductor bars of the rotor, the power factor is lowered in the same manner as JP-A-9-224258, JP-A-08-140319, and JP-A-02-123951.
In the configuration described in JP-A-2007-295724, since the bridge portion and the projections are not provided, the lowering of the power factor is small. However, since magnetic saturation at distal end portions of rotor teeth is increased, the leak magnetic field is increased, and hence a magnetic flux flows on the surfaces of the rotor conductor bars. Therefore, the harmonic secondary copper loss is increased.
A schematic drawing of a distal end portion 32 of a rotor tooth in the case of JP-A-2007-295724, will be illustrated in
Looking at the structure of the distal end portion 32 of each of the rotor teeth, a circumferential width d2 of the rotor conductor bar 13 on the radially outside of the rotor with respect to a circumferential width d1 of the rotor slot 6 on the radially outside of the rotor has a relationship of d2>d1. In other words, by employing a structure in which the width at the distal ends of the rotor slots 6 are reduced by the rotor teeth 31, the rotor conductor bars 13 are inhibited from flying out from the rotor slots 6 due to a centrifugal force.
In this structure, a portion where the width d1 at the distal end portion is increased to the width d2 of the rotor conductor bar 13 (hereinafter, referred to as an inhibiting portion) is formed by linear lines.
In the structure in JP-A-2007-295724 in which the inhibiting portions are formed of the linear lines, the leak magnetic field is increased because the magnetic saturation at the distal end portions of the rotor teeth is increased, so that magnetic fluxes flow on the surfaces of the rotor conductor bars, and hence the harmonic secondary copper loss is increased.
It is an object of the invention to eliminate the above-described problems, and to provide a highly-efficient induction motor and a railway vehicle using the highly-efficient induction motor.
In view of such circumstances, there is provided an induction motor including: a stator and a rotor arranged so as to face the stator via a void, the rotor including conductor bars in a plurality of slots formed by a plurality of teeth arranged in the circumferential direction of a rotatably held rotor core, wherein the circumferential width of distal end portions of the slots on the radially outside of the rotor core are narrowed by distal end portions of the teeth on the radially outside of the rotor core, and the teeth are each formed with a projection protruding in an arcuate shape from the distal end of the tooth on the radially outside of the rotor core toward the conductor bar in each of the slots.
According to the invention, since the harmonic secondary copper loss of the induction motor may be reduced, increase in efficiency of the induction motor is achieved.
Referring now to the drawings, examples of the invention will be described.
Referring now to
A rotor 3 includes a rotor core 7, end plates 15, a shaft 8, and a bearing 10, and the bearing 10 is rotatably held. The bearing 10 is supported by an end bracket 9, and the end bracket 9 is fixed to the housing 11. The stator core 4 is inhibited from moving in the axial direction by the end plates 15 at both axial end portions thereof.
A plurality of rotor slots for inserting rotor conductor bars 13 formed of a conductor are provided on the rotor core 7 of the rotor 3. The rotor conductor bars 13 are connected to end rings 14 at both axial end portions of the rotor.
An inner fan 50 configured to ventilate the internal air is connected to the end plates 15. Also, a hole 17a for ventilating the internal air communicating with an inner peripheral portion of the rotor core 7 in the axial direction is formed to ventilate the internal air. A duct 17b for ventilating the internal air is formed on the outer peripheral side of the stator 2, and wind generated by the inner fan 50 is ventilated therethrough.
The stator 2 is composed of the stator core 4 and the stator coil 5. The stator coil 5 is wound around the stator core 4. The stator core 4 includes a cylindrical stator yoke portion 21, and a plurality of stator teeth 22 protruding radially inward from an inner peripheral, surface of the stator yoke portion 21 and extending in the axial direction along the inner peripheral surface of the stator yoke portion 21. The stator teeth 22 are arranged equidistantly in the circumferential direction along the inner peripheral surface of the stator yoke portion 21.
In the rotor 3, the rotor core 7 formed by laminating a plurality of electromagnetic steel plates, and the rotor conductor bars 13 are inserted into a plurality of rotor slots 6 provided on the rotor core 7.
The rotor core 7 includes a cylindrical rotor yoke portion 30, and a plurality of rotor teeth 31 protruding radially outward from an outer peripheral surface of the rotor yoke portion 30 and extending in the axial direction along the outer peripheral surface of the rotor yoke portion 30. The rotor teeth 31 are arranged equidistantly in the circumferential direction along the outer peripheral surface of the rotor yoke portion 30. Also, the plurality of rotor slots 6 for accommodating the rotor conductor bars 13 are arranged equidistantly in the circumferential direction between the rotor teeth 31.
The rotor core 7 has a structure formed with a hole which allows passage of the shaft 8 by punching, and the rotor 3 is configured by laminating the electromagnetic steel plates formed with the hole which allows passage of the shaft 8 by punching, and inserting the shaft 8 into the through hole which allows the passage of the shaft 8. In the cross-section of
The rotor 3 is configured to rotate clockwise and counterclockwise, and to be operated as a motor.
With this shape, magnetic saturation of the distal end portion 32 of the rotor tooth is alleviated, and a magnetic flux flow as indicated by the arrows φ1, 2, and 3. Therefore, a harmonic secondary copper loss occurring on a surface of a rotor conductor bar 13 on the stator side is reduced, and hence the efficiency may be improved.
In an enlarged view of the rotor slot of the related art illustrated in
Furthermore, in the invention, by determining the ratio between a length L in
The length L in
Although the ratio (R/L) of the length L and the radius of curvature R is dealt with in the invention, the shape meant by this ratio is illustrated in
The lateral axis of the graph of
Here, the length L from the distal end portion 32 of the rotor tooth to the rotor conductor bar 13 is determined to be constant, and a case where the ratio R/L is 2.0 is used as a reference. In other words, the copper losses are plotted so that the values when the ratio R/L is 2.0 are unified to “1”.
According to
The reason why the respective copper losses C1 and C2 show such a trend is as follows. When the ratio R/L is set to be smaller than 2.0, the magnetic flux density of the distal end portion 32 of the rotor tooth is lowered, and the magnetic flux in interlinkage with the rotor conductor bar 13 is reduced, so that the harmonic secondary copper loss C2 is reduced. In contrast, since a leak magnetic field is increased at the distal end portion 32 of the rotor tooth, the primary copper loss C1 is increased. Consequently, the total value C1+C2 of the primary copper loss C1 and the harmonic secondary copper loss C2 indicates the minimum value when the ratio R/L is 1.0.
When R is 0, that is, when the ratio R/L is 0.0, the leak magnetic field is increased, and hence the magnetic flux flows over the surface of the rotor conductor bar and the harmonic secondary copper loss C2 is increased. Also, the total value C1+C2 of the primary copper loss C1 and the harmonic secondary copper loss C2 increases as the ratio R/L gets closer to 0.0, and when R/L 0.5 is established, the total value C1+C2 exceeds the copper loss relative value 1.0.
From the description described above, since the case where the total value of the primary copper loss C1 and the harmonic secondary copper loss C2 is 1.0 p.u, which is the temperature limit, or lower is most preferable, the ratio R/L which is the ratio of the radius of curvature with respect to the length from the distal end portion 32 of the rotor tooth to the rotor conductor bar 13 is most preferably from 0.5 to 2.0 (p. u) from the relationship illustrated in
Referring now to
According to Example 2, the harmonic secondary copper loss occurring in the rotor conductor bars 13 may be reduced, and the rotor conductor bars 13 can be inhibited from being moved by the centrifugal force applied to the rotor conductor bars 13 by the rotation of the rotor 3 by the presence of the linear portions 62, whereby a high-speed operation of the induction motor 1 is enabled.
Referring now to
According to Example 3, the same advantages as those in Example 1 are achieved, and hence the efficiency may be improved by reducing the harmonic secondary copper loss.
Referring now to
According to Example 4, the harmonic secondary copper loss occurring in the rotor conductor bar 13a having a trapezoidal shape may be reduced, and the rotor conductor bar 13a can be extended toward the inner periphery thereof without reducing the width of the rotor teeth 31 on the inner peripheral side, whereby the resistant value of the rotor conductor bar 13 may be reduced and the secondary copper loss may also be reduced. Accordingly, the loss of the induction motor 1 may be reduced, and hence further increase in efficiency of the induction motor 1 is achieved.
Referring now to
Example 5 is different from
According to Example 5, the harmonic secondary copper loss occurring in the rotor conductor bars 13 may be reduced, and the rotor core 71 of the fully-closed shape illustrated in
Referring now to
Example 6 is different from
Referring now to
Example 7 is different from
According to Example 7, the harmonic secondary copper loss occurring in the rotor conductor bars 13 may be reduced, and the rotor conductor bars 13 are widened in the width direction of the rotor slots 6 by caulking, so that the rotor conductor bars 13 can be inhibited from being moved by the centrifugal force applied to the rotor conductor bars 13 by the rotation of the rotor 3, whereby the high-speed operation of the induction motor 1 is enabled.
Subsequently, a railway vehicle using the induction motor according to Example 8 of the invention will be described with reference to
In
Although the induction motor has been described as being used for driving the wheels of the railway vehicle in Examples described above, it is also possible to be used in a driving apparatus for electric construction equipment or any other driving apparatuses.
Since the loss of the induction motor may be reduced by applying to electric vehicles or railway vehicle configured to drive the rotor conductor bar and the induction motor according to the embodiments of the invention by an inverter, a highly efficient induction motor may be provided.
Number | Date | Country | Kind |
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2012-163471 | Jul 2012 | JP | national |