Patent Application
20170346339
This invention relates generally to an inverter and/or an inductive power transfer (IPT) system.
In an IPT system typically an inverter provides an AC voltage to a transmitting coil. The coil generates a magnetic field, which is coupled to a receiver coil to transfer power. Various different inverter topologies are currently contemplated for IPT. For example a push pull topology is disclosed in International Patent Publication number WO2007/015651. However in some IPT applications where size of the converter is important, a push pull topology is less desirable because the push pull inductors may take up a lot of space, may make the design relatively expensive and/or efficiency may be reduced (if frequency is increased to reduce the inductor size).
In other applications outside of IPT, flyback converters have been used, especially in higher voltage lower current scenarios. However while flyback converters have not been extensively researched in the IPT context, most implementations typically involve hard switching (meaning the efficiency is lower due to switching losses) and/or the operating frequency is subject to significant variation based on the load or coupling conditions.
For example Texas Instruments Literature Number: SLUP262 (2010 Texas Instruments Power Supply Design Seminar SEM1900, Topic 2) discloses an improved flyback converter with an active clamp for a low power “Power-over-Ethernet” circuit. The active clamp Q2 (and associated capacitor) allows the primary switch Q1 to operate in a quasi Zero Voltage Switching (ZVS) manner in this application. However this design cannot be readily applied to the IPT field because the output capacitance COSS of Q1 in FIG. 4a would be insufficient to support ZVS during normal operation, due to the wide band of operating conditions encountered in IPT. Also as Q1 is switched using closed loop control over VOUT, the operating frequency would not be stable.
It is therefore an object of the present invention to provide the public with a useful choice.
According to one exemplary embodiment there is provided an inductive power transfer transmitter comprising:
According to a further exemplary embodiment there is provided an inductive power receiver comprising:
It is acknowledged that the terms “comprise”, “comprises” and “comprising” may, under varying jurisdictions, be attributed with either an exclusive or an inclusive meaning. For the purpose of this specification, and unless otherwise noted, these terms are intended to have an inclusive meaning—i.e. they will be taken to mean an inclusion of the listed components which the use directly references, and possibly also of other non-specified components or elements.
Reference to any documents in this specification does not constitute an admission that those documents are prior art or form part of the common general knowledge.
The accompanying drawings which are incorporated in and constitute part of the specification, illustrate embodiments of the invention and, together with the general description of the invention given above, and the detailed description of embodiments given below, serve to explain the principles of the invention.
A controller 8 within the inductive power transmitter 2 may be connected to each part of the inductive power transmitter 2. The controller 8 may be adapted to receive inputs from each part of the inductive power transmitter 2 and produce outputs that control the operation of each part. The controller 8 may be implemented as a single unit or separate units. The controller 8 may be adapted to control various aspects of the inductive power transmitter 2 depending on its capabilities, including for example: power flow, tuning, selectively energising transmitting (transmitter) coils, inductive power receiver detection and/or communications.
The inductive power receiver 3 includes a receiving coil or coils 9 that is connected to receiver circuitry which may include power conditioning circuitry 10 that in turn supplies power to a load 11. When the coils 7,9 of the inductive power transmitter 2 and the inductive power receiver 3 are suitably coupled, the alternating magnetic field generated by the transmitting coil or coils 7 induces an alternating current in the receiving coil or coils. The power conditioning circuitry 10 converts the induced current into a form that is appropriate for the load 11. The receiving coil or coils 9 may be connected to (resonance) capacitors (not shown) either in parallel or series to create a resonant circuit. In some inductive power receivers, the receiver circuitry may further include a controller 12 which may, for example, control the tuning of the receiving coil or coils 9, the power supplied to the load 11 by the receiving circuitry and/or communications.
The term “coil” may include an electrically conductive structure where an electrical current generates a magnetic field. For example inductive “coils” may be electrically conductive wire in three dimensional shapes or two dimensional planar shapes, electrically conductive material fabricated using printed circuit board (PCB) techniques into three dimensional shapes over plural PCB ‘layers’, and other coil-like shapes. The use of the term “coil”, in either singular or plural, is not meant to be restrictive in this sense. Other configurations may be used depending on the application.
In certain applications it may be desirable to minimise the size of the transmitter 2 and/or receiver 3. For example the size of the inductors and/or the number of switches used may be a design objective. In such cases, a modified flyback converter may be employed according to an example embodiment.
In prior art flyback converters, typically the main switch on the primary side is controlled based on the secondary load voltage, to provide closed loop control. As a result with variations in the load the operating frequency varies considerably. In the IPT context this is important because the load varies considerably.
In the example embodiment the power switch in the transmitter is controlled in an open loop fashion, to provide substantially zero voltage switching of the power switch and/or a substantially stable operating frequency. This may be achieved by modifying the typical flyback primary circuit to include an active clamp, and a resonant capacitor, both in parallel with the main switch.
An example transmitter 200 is shown in
The operation of the transmitter 200 is now described with reference to
During start-up or any other time when resonant mode is not possible e.g.: high load, S3 is switched off while S2 is functionally (soft) switched. C2 (much smaller capacitance than C1) operates as an active clamp or snubber (region C). Operating in region C provides half-cycle power transfer at a fixed power due to the clamping at the end of the half sine-wave—where S2 and S3 are both switched off at point D.
In order for the ‘active clamping’ provided by the configuration of the transmitter 2 to provide effective control of the power transferred in an IPT system, the clamping or snubbing capacitor C2 is selected to have a capacitance of an order of magnitude less than the capacitance of the resonance capacitor C1, for example, C2 may be in the nano farad range of capacitance and C1 might be in the micro farad range of capacitance.
An example receiver 400 is shown in
Depending on the application the example transmitter may be employed independently from the example receiver and vice versa. By minimising the number of switches and/or inductors the size, cost and/or complexity of the transmitter and/or receiver may be minimised.
A further example circuit 500 is shown in
Resonance capacitor C1 is connected in parallel with S1 to provide a series resonant tank with L1 when S1 is open.
The receiver 506 includes receiver coil L2, capacitor C4 and switch S4. The switch S4 is used to regulate the power delivered to the load. When S4 is closed C4 is charged by the positive voltage across L2. When S4 is open C4 discharges into the load Rload. Thus the duty cycle of S4 determine the power delivered to the load, which allows the control of S1 of the transmitter 200 to be “open loop” i.e. decoupled from the receiver output. S5 and C3 operate as a regenerative snubber to avoid voltage spikes when S4 switches off.
While the present invention has been illustrated by the description of the embodiments thereof, and while the embodiments have been described in detail, it is not the intention of the Applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departure from the spirit or scope of the Applicant's general inventive concept.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/NZ2015/050184 | 11/4/2015 | WO | 00 |
| Number | Date | Country | |
|---|---|---|---|
| 62076291 | Nov 2014 | US |
