The instant application claims priority to European Patent Application No. 23216274.3, filed Dec. 13, 2023, which is incorporated herein in its entirety by reference.
The instant disclosure generally relates to industrial process automation and, more particularly, to an inductive stirring system for a chemical analysis system.
In a chemical analysis system sample and reagents are dispensed into a measuring cell or a cuvette. To ensure that the absorption change is uniform throughout the reaction vessel the liquids must be suitably mixed. A common method to achieve this is to use a magnetic stir bar inside of the reaction vessel.
For example, a brushed DC motor with a permanent magnet affixed to the motor shaft may be used to couple with the stir bar to produce a rotation in the stir bar inside of the measuring cell. Limitations may lie in the high cost of the DC motor and the degradation of the motor brushes due to wear. Moreover, power consumption for this method may be relatively high due to the use of a brushed motor with an affixed spinning mass. If the device is not solid state, it may result in more failure modes and limited lifetime and results in a complicated mechanical arrangement.
Further, an inductive stirring system may be used to produce a magnetic field to cause the stirrer bar to rotate inside of the measuring cell. However, the inductors for this system are typically arranged radially. To achieve this arrangement, custom inductors and a specialized flexible PCB has been used, accompanied by the limitations of the high cost associated with the specialized parts, constraints applying to the mechanical design including the use of a large measuring cell, and the system not producing axial rotation of the stirrer bar. Power consumption for this method can be relatively high due to the arrangement of the inductors requiring a higher current to produce a sufficient magnetic field to cause the stirrer bar to rotate. The key issue with radially mounted inductors may be that the inductors may compete for space around the measuring cell with the optical measurement devices.
The present disclosure generally describes an improved chemical analysis system with a reduction in cost, size and complexity of stirring methodologies, while maintaining or even optimizing the accuracy and efficiency of the detecting and analyzing system.
According to a first aspect of the present disclosure, an inductive stirring system is provided for a chemical analysis system, which comprises a magnetic stirring bar and an inductor arrangement comprising a plurality of inductors. The magnetic stirring bar is configured to be arranged in a measuring cell and rotatable about an axis of rotation for agitating a liquid to be detected in the measuring cell, which the inductor arrangement is configured to be arranged below the measuring cell.
The figures are merely schematic representations and serve only to illustrate examples of the disclosure. Identical or equivalent elements are in principle provided with the same reference signs.
As shown in
The plurality of inductors 125, for example the three inductors 125 as shown in the top view of
By axially arranging the inductors 125 in
Compared to the inductors of
The plurality of inductors 125 may be configured to generate a magnetic field for causing the magnetic stirring bar 110 to rotate about the axis of rotation in the measuring cell 10. In particular, the plurality of inductors 125 may be arranged spatially in a vicinity of one another and configured to cause or generate the magnetic stirring bar 110 into a smooth rotation and/or a substantially circular motion.
The axial arrangement may allow the plurality of inductors 125 to be mounted closer to each other and/or to the magnetic stirring bar 110 when compared to the radial arrangement of
As off the shelf components, for example for the inductors 115, may be commonly available for the inductor arrangement 120 and mounted onto a standard rigid printed circuit board 121, the inductive stirring system 100 of
The magnetic stirring bar 110 in
For example, the control circuit 300 may be configured to sequentially power or energize the plurality of the inductors 125 in a clockwise direction or, as shown in
A microcontroller 350 may be provided for the chemical analysis system 200, which may be connected to the control circuit to control the inductor arrangement 120 and connected to a detector arrangement 250 for performing the chemical analysis in the measuring cell 10. Further, the microcontroller 350 may be connected to a plurality of valves 11a, 12a, 13a which may be configured to control the flow to flow into or out from the measuring cell 10 via a plurality of openings 11, 12, 13 that are provided as inlets or outlets at the wall of the measuring cell 10. Additionally, in order to control the flow for the chemical analysis system 200, the microcontroller 350 may further be connected to a pump 18 as a driving unit for the flow, for example via a motor controller and/or an encoder circuit.
The measuring cell 10 in
As shown in
The magnetic stirring bar 110 may be arranged, respectively, at the bottom or in the bottom region of the measuring cell 10, as shown in
The measuring cell 10 comprises an annular element 1211, which may be connected to the outlet 12. Further, the annular element 1211 may be arranged at the same height in the measuring cell 10 as the outlet, so that the annular element 1211 may form together with the outlet 12 an opening or channel that may connect the inner volume of the measuring cell 10 with the outside. As such, the annular element 1211 may be configured to allow the liquid to be detected being flushed out from the outlet, even when the magnetic stirring bar 110 is lifted to the vicinity of the outlet 12, and even when the opening of the measuring cell 10 may be closed or covered by a plug closure 15. In other words, the annular element 1211 may be designed to prevent the liquid in the measuring cell 10 from being blocked to flow outwards via the outlet 12.
As in
When the magnetic stirring bar 110 is induced and driven into a motion of rotation for agitating or stirring the liquid to be detected, it may be desired to keep the stirring bar 110 within the bottom region of the measuring cell 10, so that the magnetic stirring bar 100 may not block the detection or chemical analysis within a detecting volume 16a in the first inner section 16 along a path of detection.
The detecting volume 16a may only be a small portion of the measuring cell 10 that may be regarded as useful, in which the optical path may be directed through it. The diameter of the cylinder of the measuring cell 10 at this point may need to be as large as possible, as a longer optical path through the liquid to be detected within the measuring cell 10 may result in a more accurate and more sensitive detection system. However, it may be desired that the magnetic stirring bar 110 may comprise a reduced size, in particular a reduced length, without affecting its stirring effect the diameter, and that a total volume of the measuring cell 10 may be designed to be minimized, resulting in a reduced reagent consumption that is directly proportional to the cell volume, especially when, for example, the reduced reagent consumption is preferable as the reagent may be expensive, costly to ship and may require man power to replace.
Alternatively, in
In
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art and practising the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements, and the indefinite article “a” or “an” does not exclude a plurality. A single processor or controller or other unit may fulfil the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
In the present disclosure, two or more inductors may be provided and spaced axially around the desired axis of rotation. A measuring cell area of the measuring cell or measuring cell that is to be mixed may be placed above the inductors.
The plurality of inductors of the inductor arrangement are arranged axially around the axis of the rotation of the magnetic stirring element. Further, the plurality of inductors are configured to generate a magnetic field for causing the magnetic stirring bar to rotate about the axis of rotation in the measuring cell.
Each of the plurality of inductors may be designed to be a coil or wire wound a magnetic core for generating a magnetic field, when an electric current may pass through the coil which may interact or couple with the magnetic stirring bar in the liquid to be detected, inducing a motion of rotation for stirring or agitating the liquid to be detected. Each of the plurality of inductors may be designed to be cylinder-shaped and comprise a longitudinal axis extending along the height of the inductor.
The plurality of inductors, for example the three inductors, of the inductor arrangement are arranged axially around the axis of rotation of the magnetic stirring element. In case that two inductors are provided, the inductors may be arranged symmetrically about the axis of the rotation of the magnetic stirring system.
By axially arranging the inductors, the longitudinal axis of each inductor is arranged to be in parallel to the axis of the rotation of the magnetic stirring bar. By contrast, in a conventional electromagnetic stirring system, the three inductors may be arranged radially around the axis of rotation of the magnetic stirring bar, so that the longitudinal axis of the inductor may be arranged to be perpendicular to the axis of the rotation of the magnetic stirring bar.
The key issue with radially mounted inductors may be that the inductors may compete for space around the measuring cell with the optical measurement devices.
By contrast, with the electromagnetic inductive stirring system, the inductors may be mounted axially around the desired center or axis of rotation of the magnetic stirring bar. The system may utilize off the shelf inductors and produce a smooth rotation around the center-point of the inductor arrangement. This may advantageously reduce cost and complexity of the design, allow for a wider range of mechanical arrangements including a smaller measuring cell. The performance of the stirring motion may then be improved.
According to an embodiment, the inductor arrangement may further comprise a printed circuit board, on which the plurality of inductors are mounted axially around the axis of rotation of the magnetic stirring bar.
According to another embodiment, the plurality of inductors may be arranged spatially in a vicinity of one another and configured to cause the magnetic stirring bar into a smooth rotation and/or a substantially circular motion.
According to another embodiment, the magnetic stirring bar may comprise a cylindrical shape or an oval shape. Alternatively, the magnetic stirring bar may comprise a bearing neck.
According to another embodiment, the inductive stirring system may further comprise a control unit, which is configured to pass a current through the plurality of inductors, so that the plurality of inductors are configured to generate the magnetic field for causing the magnetic stirring bar to rotate.
According to another embodiment, the plurality of inductors may be configured to generate an alternating or rotating magnetic field for coupling with the magnetic stirring bar.
A current passes through the inductors, producing a changing magnetic field which may then couple with the magnetic stirrer bar inside of the measuring cell. This may produce a stirring effect inside of the measuring cell, subsequently mixing the various fluids inside of the measuring cell together.
According to another embodiment, the control circuit may be configured to sequentially power the plurality of the inductors in a clockwise direction or in a counterclockwise direction.
For example, each inductor may be powered sequentially in either in a clockwise or counter-clockwise to produce a changing magnetic field that is changing position around the center point or rotation axis of the axially mounted inductors. The inductors shall be spaced as close to each other as possible to allow for a smooth rotation of the stirrer bar.
In the chemical analysis system, the inductors may be mounted directly to a PCB (printed circuit board) situated under the inductors. This may free up space for the optical measurement devices to be arranged radially around the measuring cell.
According to another embodiment, the control circuit may be configured to alternately activate a driving mode for driving the magnetic stirring bar into a motion of rotation or a sensing mode for detecting the motion of rotation of the magnet stirring bar.
As a common control circuit, the control circuit may be configured to switch between the driving mode and the sensing mode, for example, in a predefined time interval or manually, in order to activate the inductors for inducing the rotation of the magnetic stirring bar and to determine or measure the induced rotation of the magnetic stirring bar.
According to another embodiment, the measuring cell may be configured to be filled with the liquid to be detected. The liquid to be detected may be a sample liquid, a reagent liquid and/or a mixture liquid of the sample liquid and the reagent liquid.
The fluid may be, but not limited to, a pressurized fluid from a pipe or tank, a bottle of fluid at atmospheric pressure.
For example, an optical measurement cell may consist of a volume through which light is transmitted and detected, a number of fluid connection ports, with the magnetic stirring bar situated in the bottom. The liquid sample may be allowed to flow through the measuring cell, valves are then closed, reagents introduced, mixed, and an optical measurement taken. During the liquid flow phase, it may be possible for the stirring bar to be pushed out of the bottom of the cell due to a high sample flow and block the outlet port, thus preventing the cell from being properly flushed, resulting in an incorrect measurement being taken by the instrument or the chemical analysis system.
According to a second aspect, a measuring cell is provided for an inductive stirring system of the present disclosure for a chemical analysis system, which comprises a magnetic stirring bar that is arrangeable inside the measuring cell. The measuring cell comprises an outlet, which is arranged in a top region of the measuring cell, and an annular element, which is connected to the outlet. The annular element is configured to allow a liquid to be detected being flushed out from the outlet after flowing through the measuring cell, when the magnetic stirring bar is lifted in the liquid to be detected to the vicinity of the outlet in the top region of the measuring cell.
The magnetic stirring bar may be lifted to the top or upper region of the liquid to be detected and/or an inner volume of the measuring cell, for example, due to the flow rate through the measurement cell. Thus, the magnetic stirring bar may be lifted into a position whereby it may block the outlet port, preventing adequate flushing of the cell, resulting in incorrect or inaccurate optical measurement being taken.
By introducing an annular region in the top of the measuring cell from within the outlet port may be connected, the stirring bar may not fully block the annulus when the stirring bar is washed, for example, towards the outlet cell. The blockage risk may be mitigated.
According to an embodiment, the annular element may be arranged at the same height in the measuring cell as the outlet.
According to another embodiment, the annular element may be designed to be a chamfered structure that may be arranged at a plug closure for the measuring cell.
Alternatively or additionally, the annular element may be designed to be a stepped structure, which may be arranged at the plug closure and/or at an inner wall of the measuring cell in the top region of the measuring cell. Alternatively or additionally, the annular element may be designed to be a recess that may be arranged at the plug closure and/or at the inner wall of the measuring cell in the top region.
For example, a chamfer may be preferably provided at the top plug closure of the measuring cell due to the simplicity of a machining process. The annular region of the annular element may be created into which the outlet port of the measuring cell may be connected to form a channel or opening for allowing the liquid to be flushed out from the inside to the outside of the measuring cell, even if the magnetic stirring bar is lifted, for example, due to the flow rate through the measuring cell in the liquid towards the top region, in particular the vicinity of the outlet port of the measuring cell.
The positioning of the annular element or the annular feature at the same height in the measuring cell as the outlet port may result in that the magnetic stirring bar, which may be lifted towards the outlet part, may not result in a full or partial blockage of the outlet port. This may lead to the adequate flushing of the measuring cell, and thus correct or accurate optical measurement being taken.
According to another embodiment, the measuring cell may further comprise a first inner section and a second inner section. The first inner section may be configured to be filled with the liquid to be detected and to allow a detector arrangement of the chemical analysis system detecting the liquid to be detected. The second inner section may be arranged at a bottom of the measuring cell and configured to allow the magnetic stirring bar fitting in the second inner section.
In other words, the first inner section may be arranged in the top or upper region of the measuring cell, while the second inner section may be arranged at the bottom or lower region of the measuring cell.
The second inner section may comprise a smaller diameter than the first inner section. Alternatively, the second inner section may comprise a same diameter than the first inner section.
When the magnetic stirring bar is induced and driven into a motion of rotation for agitating or stirring the liquid to be detected, it may be desired to keep the stirring bar within the bottom region of the measuring cell, so that the magnetic stirring bar may not block the detection or chemical analysis within a detecting volume in the first inner section along a path of detection. Typically the magnetic stirring bar may sit in the bottom of the measuring cell.
It may be desired to constitute a reduced diameter region of the measurement cell specifically for the stirring bar to reside within. The benefit of this is that it may allow a reduced volume measurement cell to be achieved without affecting the part of the measurement cell through which the optical measurement is taken.
In order to introduce a reduced diameter cylinder of the measuring cell within which the stir bar may reside, the cylinder may comprise a substantially reduced diameter when compared to the ‘useful’ diameter of the main part in the top region of the measuring cell. The second inner section as “stir bar cylinder” and the first inner section as ‘measurement cylinder’ section may be designed to be concentric, in order to ensure that the magnetic stirring bar may not become trapped on the shelf resulting from a stepped-cylinder design. However, in principle, concentricity is not required.
According to a third aspect, a chemical analysis system is provided comprising an inductive stirring system of the present disclosure for detecting a liquid to be detected in a measuring cell. The chemical analysis system comprises a detector arrangement, which is arranged laterally at the measuring cell of the present disclosure and configured to detect a liquid to be detected in the measuring cell.
According to a third aspect, the use of an inductive stirring system is provided in a chemical analysis system.
It should be noted that the above examples may be combined with each other irrespective of the aspect involved. Accordingly, the method may be combined with structural features and, likewise, the apparatus and the system may be combined with features described above with regard to the method.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and “at least one” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term “at least one” followed by a list of one or more items (for example, “at least one of A and B”) is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
| Number | Date | Country | Kind |
|---|---|---|---|
| 23216274.3 | Dec 2023 | EP | regional |