The present invention relates to an inductively electrically excited synchronous machine.
A synchronous machine is a rotating electric machine in which during the operation a rotor rotates or runs synchronously with a rotary field of a stator. Generally, a synchronous machine can be operated as a motor or as a generator. In an electrically excited or externally excited synchronous machine, a magnetic field is additionally electrically generated on the rotor. Here, at least one rotor coil is employed, which for generating the rotor-side magnetic field has to be supplied with electrical energy in particular in the form of direct current. In an inductively electrically excited synchronous machine, the supply of the electrical energy to the respective rotor coil takes place in a brushless manner, namely by means of induction. An inductively electrically excited synchronous machine corresponds to a brushless externally excited electric synchronous machine.
A generic synchronous machine is known for example from DE 10 2016 207 392 A1. The generic synchronous machine includes a rotor, which comprises at least one rotor coil for generating a magnetic rotor field. The synchronous machine additionally comprises a stator on which the rotor is rotatably mounted about an axis of rotation and which comprises at least one stator coil for generating a magnetic stator field. Further, the synchronous machine is equipped with a rotary transformer, which comprises at least one transformer primary coil arranged fixed on the stator and at least one transformer secondary coil arranged fixed on the rotor. During the operation of the rotary transformer, the respective transformer secondary coil serves for supplying the respective rotor coil with electrical energy. During the operation of the rotary transformer, the respective transformer primary coil serves for the inductive transmission of electrical energy to the respective transformer secondary coil. For this purpose, a rectifier fixed on the rotor is usually present in addition, which is electrically arranged between the respective transformer secondary coil and the respective rotor coil in order to convert the alternating current of the respective transformer secondary coil into direct current for the respective rotor coil.
Usually, the synchronous machine can be equipped with a machine control which for operating the synchronous machine as motor and/or as generator is connected or coupled to the respective stator coil and to the respective transformer primary coil. Practically, the machine control can be additionally configured so that in case of a machine fault of the synchronous machine it brings about a demagnetisation of the respective rotor coil.
In case of a machine fault, which can occur in one of the components of the synchronous machine, for example within the coils of rotor and stator or within the electronics of the machine control including an inverter, the synchronous machine is switched off or deactivated. This can take place for example by terminating the supply of electrical energy to the respective stator coil and to the respective transformer primary coil. In order to avoid in the process an abrupt blocking of the rotor in the stator or supercritical currents and voltages in the coils, it is required in case of a machine fault to demagnetise the respective rotor coil.
In the known above mentioned DE 10 2016 207 392 A1 it is proposed to provide a braking circuit on the rotor side, which includes a switching element, an activation circuit and a load element. As soon as in case of a machine fault, for example through the deactivation of the stator coils, the rotor-side voltage exceeds a predetermined limit value, the switching element opens and conducts the electrical energy to the load element, in which the electrical energy is converted into heat. In such a rotor-side braking circuit it can be problematic that powerful synchronous machines are exposed to a high thermal load anyway so that the additional heat generated with the load element of the braking circuit cannot be dissipated, so that the electrical components of the braking circuit can easily overheat.
The present invention deals with the problem of showing for an inductively electrically excited synchronous machine an improved or at least another embodiment, in which the demagnetisation of the respective rotor coil in case of a machine fault can be performed rapidly and without overheating.
According to the invention, this problem is solved through the subject of the independent claim(s). Advantageous embodiments are subject of the dependent claims.
The invention is based on the general idea of equipping the synchronous machine on the stator side with a demagnetisation circuit, which in the event of a fault can dissipate electrical energy, which is induced by the rotor field on the respective stator coil, so that via the respective stator coil the demagnetisation of the respective rotor coil can take place. With the demagnetisation circuit, the energy can be directly dissipated from the respective stator coil. Thus, an overheating of the rotor and of the stator can thus be avoided.
Practically, this demagnetisation circuit can be controlled internally, for example by means of a control unit or control circuit which monitors a parameter correlating with an undesirable fault case, such as for example a voltage at the stator coil or on a portion of the stator coil and when a predetermined threshold value is exceeded, activates the demagnetisation circuit.
Additionally or alternatively, this demagnetisation circuit can be configured so as to be externally controllable so that it can be specifically activated and deactivated from the outside, preferentially from the machine control. In particular, the demagnetisation circuit in case of a fault can thus be activated synchronously with the deactivation of the synchronous machine. Thus, an extremely short response time is realised. Accordingly, the stator coils that are present anyway are utilised in the invention in order to reduce the magnetic rotor field in case of a fault and dissipate the electrical energy converted in the process.
In detail, the invention proposes to equip the synchronous machine or the machine control with a demagnetisation circuit, which is electrically interconnected with the respective stator coil, which comprises a switching device for activating and deactivating the demagnetisation circuit and at least one consumer of electrical energy and at least one store for electrical energy. Further, the respective switching device is configured and/or controlled in such a manner that during a normal operation of the synchronous machine it deactivates the associated demagnetisation circuit and that upon a machine fault it activates the associated demagnetisation circuit. In the simplest case, the demagnetisation circuit can be designed as braking circuit and comprise the switching device, the consumer and the control unit or the control circuit.
In particular, the switching device can be realised by means of a chopper, which in the process is employed like a brake chopper. The chopper can then be controlled for example dependent on the voltage currently applied to the respective stator coil. For this purpose, a control unit or a corresponding control circuit integrated in the respective switching device which is not shown here, can monitor the respective voltage and control the chopper, preferentially by means of pulse width modulation. As soon as a predetermined voltage threshold value is exceeded, the chopper is controlled for activating the demagnetisation circuit so that the chopper becomes conductive and the consumer or the store can draw current from the respective stator coil. When the monitored voltage again falls below the threshold value, the chopper is controlled for deactivating the demagnetisation circuit, so that the chopper blocks again and the consumer or the store cannot consequently draw any current from the respective stator coil.
Practically, it can now be provided that the respective switching device is configured so that, dependent on a voltage that is tappable at the respective stator coil, it activates the demagnetisation circuit. In the process, one of the tapping points can be arranged between the coil ends and the respective stator coil as a result of which the tapped voltage is only formed by a corresponding part of the coil voltage. In a preferred further development, the respective switching device can be configured so that it activates the demagnetisation circuit when the voltage tapped at the respective stator coil exceeds a predetermined threshold value. This can be particularly easily realised with a power transistor or chopper. Particularly advantageous is a further development, in which the threshold value is selected so that the voltage or coil voltage applied on the respective stator coil remains below a voltage or source voltage, which an electrical energy source provides for supplying the synchronous machine.
Additionally or alternatively, the machine control can be connected or coupled to the respective switching device and configured in such a manner that upon a normal operation of the synchronous machine, it controls the respective switching device for deactivating the demagnetisation circuit while upon a machine fault, it controls the respective switching device for activating the demagnetisation circuit.
Upon a machine fault, the machine control operates for the demagnetisation preferably without stator coil short circuit, so that the stator coils remain active and can be utilised for the inductive dissipating of the rotor field. In connection with the embodiment as braking circuit or braking chopper described above, this means that in case of a fault an inverter need not be short-circuited and is not short-circuited either. Instead, the inverter is merely switched off or opened so that it reflects the vehicle electrical system voltage or battery voltage, in particular as square wave voltage to the respective stator coil. The chopper will then rapidly run up the current and thus reduce the voltage at the respective stator coil or keep the voltage at a low level, preferentially below the level of the vehicle electrical system voltage or battery voltage, and conduct the current away from the battery.
In particular in an embodiment, in which the demagnetisation circuit contains a store, the demagnetisation circuit can additionally contain at least one rectifier, which with activated demagnetisation circuit converts AC voltage applied to the respective stator coil into DC voltage supplying it to the respective consumer or the respective store. Thus, electrical energy induced on the respective stator coil during the demagnetisation of the respective rotor coil can be particularly easily and efficiently dissipated. Such a rectifier is employed in particular when a store is used. Depending on the configuration of the consumer, a rectifier can also be advantageous.
In the usual manner, the machine control can comprise an inverter for supplying electrical energy to the respective stator coil, wherein the inverter can be connected to the respective stator coil via a first inverter line and a second inverter line. The first inverter line is electrically connected to a first coil end of the respective stator coil, while the second inverter line is electrically connected to a second coil end of the respective stator coil. By way of the inverter, the respective stator coil is thus energised for the normal operation of the synchronous machine for generating the stator field. Upon a multi-phase synchronous in machine, multiple stator coils are provided which are practically arranged as star circuit. The first inverter line can then be connected to the respective stator coil on the respective first coil end while the second inverter line is then connected to the so-called star point of the star circuit, which in this case corresponds to the respective second coil end. In this case, the stator coils are each assigned an own first inverter line, while they are assigned a common second inverter line.
In an advantageous further development, the demagnetisation circuit for the electrical interconnection with the respective stator coil can now comprise a circuit line pair with two circuit lines, namely a first circuit line and a second circuit line. The circuit lines can now be utilised for electrically connecting the respective stator coil to the demagnetisation circuit.
According to an advantageous embodiment it can now be provided that the first circuit line is electrically connected to the first inverter line, in particular to the first coil end, while the second circuit line is electrically connected to the second inverter line, in particular to the second coil end. As a consequence, the demagnetisation circuit is connected parallel to the respective stator coil. This simplifies the integration of the demagnetisation circuit in the stator.
In an alternative embodiment, the first circuit line can be electrically connected to the first inverter line, in particular to the first coil end, while the second circuit line is electrically connected to a coil tap of the respective stator coil, which is electrically arranged between the first coil end and the second coil end of the said stator coil. Thus, the demagnetisation circuit does not utilise the entire stator coil but only a part thereof. As a consequence, the voltage, which is tapped by the demagnetisation circuit at the respective stator coil in case of a fault, is then also reduced on a pro-rata basis. Thus, the demagnetisation circuit can be realised with comparatively cost-effective components. With an internally controlled demagnetisation circuit, it can also be achieved through a corresponding control circuit that the switching device is activated even at a comparatively low threshold value for the voltage, so that the demagnetisation becomes active comparatively early.
Practical is a further development, in which the coil tap is arranged within the respective stator coil off-centre between the first coil end and the second coil end. In particular, the coil tap can be arranged within the respective stator coil nearer to the first coil end than to the second coil end. As a consequence, the voltage between the circuit lines or between the coil tap and the second coil end is lower than half the voltage between the two inverter lines or between the two coil ends.
In an advantageous embodiment, the synchronous machine can have a multi-phase preferentially three-phase configuration, wherein each phase is assigned at least one stator coil. Accordingly, the demagnetisation circuit is then electrically interconnected with multiple, preferentially with all stator coils in order to be able to dissipate a lot of energy as quickly as possible in case of a fault.
Another embodiment proposes that the synchronous machine is of a single-phase or multi-phase configuration, wherein each phase is assigned a coil group of multiple stator coils. Provided that such a coil group comprises exactly two stator coils, the coil group can form a coil pair, in which the two associated stator coils are preferentially located diametrically opposite one another. Thus, multiple stator coils are also present here. In this case, the demagnetisation circuit is also electrically interconnected with multiple, preferentially with all stator coils in order to be able to dissipate the energy efficiently and as quickly as possible in case of a fault.
The two above variants can also be combined with one another, so that the synchronous machine is of a multi-phase, preferentially three-phase configuration, wherein each phase is assigned at least one coil pair of two stator coils located diametrically opposite one another. In a three-phase synchronous machine, at least six stator coils are then provided. Here, the demagnetisation circuit is also electrically connected to multiple, preferentially to all stator coils.
Preferably, the respective consumer or the respective store are arranged outside on the stator or outside of the stator, by way of which an overheating of the rotor can be effectively avoided.
The respective consumer can comprise at least one thermoelectric element, which converts electrical energy into heat. For example, this can be a load element, which can be an electrical resistor, a suppressor diode or a Zener diode.
The synchronous machine considered here can preferably be designed as drive motor or traction motor for a motor vehicle and/or for a power of 100 kW to 200 kW, preferentially of 120 kW to 160 kW, in particular of approximately 140 kW.
Further important features and advantages of the invention are obtained from the subclaims, from the drawings and from the associated figure description by way of the drawings.
It is to be understood that the features mentioned above and still to be explained in the following cannot only be used in the respective combination stated but also in other combinations or by themselves without leaving the scope of the present invention. Parts mentioned above and still to be named in the following of a higher unit, such as for example of an installation, a device or an arrangement which are designated separately can form separate parts or components of this unit or be integral regions or portions of this unit, even when this is shown otherwise in the drawings.
Preferred exemplary embodiments of the invention are shown in the drawings and are explained in more detail in the following description, wherein same reference numbers relate to same or similar or functionally same components.
It shows, in each case schematically,
According to the
For operating the synchronous machine 1 as motor and/or as generator, the machine control 4 is connected to the respective stator coil 9 and to the respective transformer primary coil 10. For this purpose, the machine control 4 can comprise at least one inverter 11, which, via a first inverter line 13 and a second inverter line 14, is connected to the respective stator coil 9. In the
Although in
The inverter 11 can be connected to an electrical energy source 34, such as for example a battery or a vehicle electrical system. In
The machine control 4 or its control device 17, can now be configured so that it monitors the synchronous machine 1 with respect in particular to predetermined machine faults, such as for example excessive values for temperature, rotational speed, voltage and/or current. As soon as a machine fault is identified, the machine control 4 terminates the supply of electrical energy to the respective stator coil 9 and/or to the respective transformer primary coil 10. Here, this is practically achieved in that the inverter 11 is switched off or deactivated, i.e. is no longer actively controlled. While the active inverter 11 operates as converter, which converts DC voltage coming from the energy source 34 into AC voltage and supplies the same to the respective stator coil 9, the inactive inverter 11 operates as rectifier, which converts the AC voltage coming from the respective stator coil 9 into DC voltage and supplies the same to the energy source 34. Preferentially, a short-circuiting of the respective stator coil 9 should not be brought about in the process. In other words, the machine control 4 preferably operates without stator coil short circuit.
Further, the machine control 4 or its control device 17 can be configured so that in case of a fault it specifically brings about a demagnetisation of the respective rotor coil 5.
For demagnetising the rotor coil 5, the synchronous machine 1 or its machine control 4 is equipped with a demagnetisation circuit 19, which is electrically interconnected with the respective stator coil 9. In the case of multiple stator coils 9, the demagnetisation circuit 19 is practically electrically interconnected to multiple, preferentially to all stator coils 9. The demagnetisation circuit 19 comprises a switching device 20 which is configured so that it can be used to activate and deactivate the demagnetisation circuit 19. The switching device 20 can be configured so that it is internally controlled and operates quasi-independently. This can take place for example through a corresponding control circuit or control unit which is not shown here. For example, the voltage applied to the respective stator coil 9 can be monitored. For externally controlling or for actuating the switching device 20, the machine control 4 or its control device 17 can be connected to this switching device 20 via a corresponding control line 21. The demagnetisation circuit 19 is additionally equipped with at least one consumer 22 of electrical energy and/or with at least one store 23 for electrical energy. Provided that multiple stator coils 9 are present and the demagnetisation circuit 19 is interconnected with multiple or with all stator coils 9, the demagnetisation circuit 19 can comprise a common switching device 20 and at least one common consumer 22 or at least one common store 23, which is assigned to all stator coils 9 with which the demagnetisation circuit 19 is interconnected. The switching device 20 is preferably an electronic switch which can be realised for example by means of diode, transistor, MOSFET, IGBT or chopper. In particular, the switching device 20 can be realised by means of a chopper interconnected as braking chopper, which is controlled for example depending on the voltage currently applied to the respective stator coil 9. For this purpose, a control circuit or a control unit integrated in the respective control device 20 which is not shown here can monitor the respective voltage and control the chopper, preferentially by means of pulse width modulation. As soon as a predetermined voltage threshold value is exceeded, the chopper is controlled for activating the demagnetisation circuit 19, so that the chopper becomes conductive and the consumer 22 or the store 23 can draw current from the respective stator coil 9. When the monitored voltage again falls below the threshold value, the chopper is controlled for deactivating the demagnetisation circuit 19, so that the chopper again blocks and the consumer 22 or the store 23 cannot consequently draw any current from the respective stator coil 9.
In addition, the motor control 4 can be optionally designed so that during a normal operation of the synchronous machine 1 it controls the switching device 20 for deactivating the demagnetisation circuit 19. However, as soon as there is a machine fault, the machine control 4 controls the switching device 20 for activating the demagnetisation circuit 19. When the current supply to the stator coils 19 and to the respective transformer primary coil 10 is switched off, a residual stator field is still present. In addition, the rotor field is still present. Thus, electrical energy is induced in the stator coils 9. Electrical energy can now dissipated via the demagnetisation circuit 19 and consumed in the respective consumer 22 or stored in the respective store 23. By connecting the demagnetisation circuit 19 to the respective stator coil 9, the same can be utilised for decoupling the magnetic rotor field, as a result of which the equipment expenditure for realising the demagnetisation circuit 19 is comparatively low. It is noteworthy that in the process the demagnetisation circuit 19 is located on the stator side, i.e. outside the rotor 2. The energy dissipated during the demagnetisation of the respective rotor coil 5 cannot thus serve for heating up the rotor 2. It is additionally noteworthy that by controlling the switching device 20 via the machine control 4 the rotor field can be reduced in case of a fault before the same can induce an excessive voltage in the stator coil 9.
At least in the event that the demagnetisation circuit 19 contains a store 23, the demagnetisation circuit 19 comprises a rectifier 24, which in the representations of the
The inverter 11 is connected to the stator coils 9 via the inverter lines 13, 14. For the electrical coupling of the inverter 11 to the respective stator coil 9, the first inverter line 13 is electrically connected to a first coil end 29 of the respective stator coil 9 while the second inverter line 14 is electrically connected to a second coil end 30 of the respective stator coil 9. For the electrical interconnection with the respective stator coil 9, the demagnetisation circuit 19 comprises a circuit line pair 26 each, which comprises two circuit lines, namely a first circuit line 27 and a second circuit line 28.
In the first embodiment shown in
In the second embodiment shown in
In the example of
In the shown examples, the synchronous machine 1 has a multi-phase, namely three-phase configuration. The individual phases are designated in the
Provided that the stator 3 comprises multiple stator coils 9, the demagnetisation circuit 19 is practically connected to multiple, preferentially to all stator coils 9, wherein this can take place in particular optionally according to the embodiment shown in
Practically, the respective consumer 22 or the respective store 23 can be arranged outside on the stator 3 or outside of the stator 3. In
In the event that an inverter 11 and an energy source 34, in particular battery or vehicle electrical system, are present, it is not required in case of a fault to short-circuit the inverter 11. It can rather be switched off or opened. The voltage reflected or coming back from the respective stator coil 9 is then passed on as square-wave voltage to the energy source 34 by the inverter 11. The demagnetisation circuit 19 activated in case of a fault conducts the current away from the respective stator coil 9 to the consumer 22 or to the store 23. Provided that the switching device 20, as described for example further up, is controlled dependent on a voltage, the voltage threshold value can be specifically selected so that the voltage at the respective stator coil 9 is always below a predetermined limit value. Preferentially, this limit value can be lower than a voltage of the energy source 34, which is provided by the energy source 34. Thus, an efficient protection of the energy source 34, in particular of the battery or of the vehicle electrical system can be achieved.
Number | Date | Country | Kind |
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10 2021 212 548.4 | Nov 2021 | DE | national |
This application claims priority to International Patent Application No. PCT/EP2022/078935 filed Oct. 18, 2022, which also claims priority to German Patent Application DE 10 2021 212 548.4 filed Nov. 8, 2021, the contents of each of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/078935 | 10/18/2022 | WO |