The invention relates to a product conveyance system for conveying product in an agricultural environment and, more particularly, relates to a planting implement with an improved inductor assembly for conveying seed and other particulate material to a planting unit for application in an agricultural environment.
In recent years, agricultural implements have employed forced air conveyance systems to deliver seed, fertilizer and herbicides. As the size of these agricultural implements continues to grow, the versatility of such implements becomes more significant. In particular, large air carts or air seeders have become increasingly popular for conveying seed, fertilizer and other product without strict regard for the exact placement of the product. Typically, these large air carts are used for dry land farming (e.g., cereal crops, etc.).
For certain crop planting applications that require row crop planting or seed singulation (e.g., corn, soybean, etc.), the air cart can be combined with an inductor assembly adapted to feed seed or other product from a larger storage hopper into smaller reservoirs located at on-row planting units, also referred to as singulators or receivers. The combined air cart and inductor assembly enables a farmer to singulate planting of seeds on-row from one central hopper filling location. Thereby, the nurse inductor assembly and air cart allows a farmer to plant more acreage before having to stop to fill the central hopper again, resulting in quicker planting and less labor while maintaining the precision spacing available by on-row singulation.
U.S. Pat. No. 6,253,693 discloses a nurse inductor assembly in flow communication with a storage hopper of seed mounted on an air cart. The air cart includes a fan to provide a forced air stream through the inductor assembly. The forced air stream is directed by the inductor assembly to a general location of a seed mass delivered from the storage hopper. The forced air stream engages the seed mass, entraining the seed into the air stream. A moveable seed control gate is configured to regulate an angle of repose of a surface of the seed mass, which affects the entrainment of the seed into the forced air stream. The inductor assembly conveys the combined stream of forced air and seed through a series of inductor sections that each leads to an isolated inductor distribution tube and ultimately to a distribution line leading to associated series of remote receivers for application of the seed in an agricultural field. When the receiver is full of seed, the air stream is restricted from escaping the receiver and ultimately reduces the capacity of the air stream at the inductor assembly to induce the seed into the inductor distribution tubes.
The certain known nurse inductor assembly described above has several drawbacks. For example, the velocity of the combined stream of air and seed product through the distribution line slows as the stream encounters the increased resistance associated with traveling through the deposited seed product at the receiver. If allowed to be induced into the distribution lines below the minimum carrying velocity, the seed product causes blocking of the seed distribution lines. Any seed product that had been entrained into the slower flowing air stream drops out under the force of gravity. A certain quantity of dropped seed product will deposit toward low points in the distribution lines, increasing plugging opportunities. Another drawback of the certain known nurse inductor assembly is that the movable gate is difficult to adjust for various products of different sizes and properties, which can cause uneven product flow to the receivers and/or plugging opportunities in the inductor assembly or distribution lines. Also, the interference of the seed control gate to the flow of the combined stream of air and seed will cause the seed to bridge across the inductor chamber of the inductor apparatus and inhibit the entrainment of seed into the forced air stream.
A need has thus arisen to provide an improved inductor assembly and an improved method of forced air conveyance of product that provides sufficient carrying capacity to convey seed through a distribution line to a remotely located receiver. The need has also arisen to provide an improved inductor assembly that enhances uniformity of the combined stream of air and product across the inductor assembly and into the distribution lines. The need has also arisen to provide an improved method of forced air conveyance of product that reduces plugging opportunities associated with bridging across the inductor chamber of the inductor assembly. The need has also arisen to provide an improved method of forced air conveyance of product that enhances entrainment of the product in the air stream. The need therefore has arisen to provide a simple, reliable, durable, and efficient system for a forced-air conveyance of product in an agricultural setting or environment.
The present invention provides an inductor assembly configured to be attached in flow communication to receive a flow of product from a storage hopper of a product conveyance system. The product conveyance system further includes a forced fluid source mounted thereon and operable to provide a forced fluid stream to the inductor assembly. The inductor assembly includes an inductor housing configured to receive a flow of product from the storage hopper. The inductor housing includes an inlet configured to direct a first portion of the forced fluid stream in a path to engage the flow of product so as to generate the combined stream of forced fluid and product. The inductor assembly further includes at least one inductor segment that defines at least one conduit having an inlet and an outlet. The inlet of the at least one conduit is located to receive the combined stream of forced fluid and product. The at least one inductor segment further includes a bypass opening disposed between the inlet and the outlet of the at least one conduit. The bypass opening is located in general alignment to receive a second portion of the forced fluid stream through the inlet of the inductor housing. The second portion of the forced fluid stream is combined with the combined stream of forced fluid and product for conveyance from the outlet of the inductor segment. The number of inductor segments can vary. The preferred inductor assembly can further include a vane located between the inductor housing inlet and the inlet of the conduit. The vane is disposed at an angle to guide the forced air stream in a path toward the product delivered from the storage hopper into the inductor housing.
The preferred inductor segment defines a first conduit and a second conduit, the first conduit having a first inlet and a first outlet and a first bypass opening located therebetween, and the second conduit having a second inlet and a second outlet and a second bypass opening located therebetween. The second outlet of the second conduit is stacked above the first outlet of the first conduit, and in a like manner, the second bypass opening of the second conduit is generally stacked above the first bypass opening of the first conduit. The first bypass opening is in general horizontal alignment with the first outlet of the first conduit, and the second bypass opening is in general horizontal alignment with the second outlet of the second conduit. The preferred inductor segment further includes a first vertical wall and a second vertical wall that defines the first inlet. The first and second vertical walls are generally linear-shaped or convex-shaped in a direction toward the product delivered from the storage hopper. This configuration enhances sustenance of the carrying velocity of the forced fluid stream before the combined stream of forced fluid and product is conveyed from the conduit outlet to a distribution line for conveyance to a remote location, e.g., singulator planting unit.
The present invention also provides an inductor assembly for conveyance of a product in a storage hopper of a planting implement for application in an agricultural field. The planting implement includes a forced fluid source operable to provide a forced fluid stream. The inductor assembly includes an inductor housing configured to receive the flow of product from the storage hopper. The inductor housing includes an inlet to direct the forced fluid stream in a direction toward the flow of product so as to generate the combined stream of forced fluid and product. The inductor assembly further includes at least one inductor segment that defines at least one conduit in flow communication to receive the combined stream of forced fluid and product generated in the inductor housing. The inductor assembly also includes a vane located between the inductor housing inlet and the at least one inductor segment. The vane is disposed at an angle and to direct the forced fluid stream toward the product received from the storage hopper into the inductor housing. The preferred vane defines a gap with the inductor segment to direct the stream of forced fluid or air through. The vane is mounted on a removable panel.
The present invention also provides a product conveyance system configured to distribute a supply of product in an agricultural environment. The product conveyance system includes a hopper configured to contain the supply of product, a forced air source operable to provide a stream of force air, a distribution system, and an inductor assembly. The distribution system is configured to convey a combined stream of product and forced air to a planting unit for application of the product in the agricultural environment. The inductor assembly is configured to generate the combined stream of forced air and product. The inductor assembly includes an inductor housing configured to receive a flow of product from the storage hopper. The inductor housing includes an inlet configured to direct a first portion of the forced air stream in a path to engage the flow of product delivered from the storage hopper in such a manner as to generate the combined stream of forced fluid and product. The inductor assembly further includes at least one inductor segment that defines at least one conduit having an inlet and an outlet. The inlet of the conduit is located in flow communication to receive the combined stream of forced fluid and product. The at least one conduit further includes a bypass opening disposed between the inlet and the outlet and located in general alignment to receive a second portion of the forced fluid stream through the inductor housing inlet.
Furthermore, the present invention provides a method of conveying a product using a stream of forced air to a remote location. The method includes the steps of receiving a forced air stream into an inlet of the inductor housing; guiding a first portion of the forced air stream in a path to engage a mass of product in the inductor housing in such a manner as to generate a combined stream of product and forced air; receiving the combined stream of forced air and product into an inlet of an inductor segment disposed inside the inductor housing; receiving a second portion of the forced air stream into the inductor segment at a location downstream of the inlet of the inductor segment; and combining the second portion of the forced air stream with the combined stream of product and forced air for discharge from an outlet of the inductor segment. The preferred receiving step includes conveying the second portion of the forced air stream through a bypass opening located between the inlet of the inductor segment and the outlet of the segment. The preferred guiding step includes funneling the forced air stream between a vane and the inductor segment.
Other objects, features, and advantages of the invention will become apparent to those skilled in the art from the following detailed description and accompanying drawings. It should be understood, however, that the detailed description and specific examples, while indicating preferred embodiments of the present invention, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the present invention without departing from the spirit thereof, and the invention includes all such modifications.
Preferred exemplary embodiments of the invention are illustrated in the accompanying drawings in which like reference numerals represent like parts throughout.
A wide variety of inductor assemblies for conveying product with forced fluid, e.g., air, could be constructed in accordance with the invention defined by the claims. Hence, while preferred embodiments of the invention will now be described with reference to a product conveyed by an air cart, it should be understood that the invention is in no way so limited. The type of conveyance system or machine (e.g., air seeder, row-crop planter, spreader, etc.) can vary. The description generally refers to use of the present invention to convey product, and the invention can be utilized to convey a wide variety of product (e.g., seed, fertilizer, herbicide, pesticide, etc.) and is not limiting on the invention. In addition, the type and size of the product (e.g., soybean, corn, cereal grains, fertilizer, herbicide, etc.) can vary.
1. Planter Overview
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Although the illustrated inductor assembly 100 is shown mounted on the air cart 105, the inductor assembly 100, the hopper 110, and/or the forced air source or combination thereof can be mounted on the planter 107 and is not limiting on the invention.
2. Inductor Assembly
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Field analyses have shown that when the receiver 135 is filled, a small flow of the forced air stream is still allowed to pass through the mass of product and escape (via a vent that is not shown) at the receiver 135 (See
To reduce these opportunities for problematic plugging, each of the first and second product tubes 220 and 225 of each inductor segment 155 includes bypass opening 250, as illustrated in
The bypass openings 250 in the first and second product tubes 220 and 225 remove the need for a control gate (not shown) associated with known inductor assemblies. The control gate is undesired because it otherwise obstructs the delivery of the product from the storage hopper 110, as well as inhibits the efficiency of the forced air stream in suspending the product and conveying the product to the product tubes of the inductor segment. Moreover, the control gate of known inductor assemblies required the sidewall defining the inlet of the inductor segments to be concave-shaped to receive the control gate. However, this concave-cave shaped sidewall has a drawback. Field test indicated that this concave-shaped sidewall tended to cause bridging of product in a critical transition area between the pile of product P and the inlets of each of the product tubes 220 and 225 of each of the inductor segments 155.
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In operation, the inlet 160 of the inductor housing 150 of the inductor assembly 100 receives the forced air stream from the forced air source 115. The vane 200 and the inductor segment 155 define the gap for the forced air stream to the nozzle regions 190 defined underneath the inductor segments 155 with the housing 150. The nozzle regions 190 of the series of inductor segments 155 guide the forced air stream in path toward the pile of product P delivered from the storage hopper 110. The forced air stream strips away product from the pile of product P into suspension in the forced air stream, and the storage hopper 110 replenishes product to the created cavity in the pile of product P. The closer to the bottom of the inductor housing 150 that the product P is stripped away, the more quickly the product P is replenished.
If the forced air stream velocity falls below the carrying velocity of the product, any seed particles that had been entrained into the slow flowing air stream fall out of the airflow and are dropped back into the pile of product P. Thus, the seed particles are picked up and carried by the air stream only when the velocity of the forced air stream is above the minimum carry velocity, thereby allowing the forced air stream to flow without transporting any entrained product into the product tubes 220 and 225 of each inductor segment 155. In contrast, known forced air planters do not allow air to enter the seed distribution lines downstream of the inlet of the inductor segments.
The distribution or receiver header 125 splits the combined stream of air and product among multiple receivers 135. As an alternate configuration, the combined stream of air and product may be sent directly to the receivers without being split. The receivers 135 are designed to separate the product the forced air stream and product and allow the forced air to readily escape when the level of product is below a predetermined vent level, and limits the amount of the forced air stream to escape when the product level is above the predetermined vent level. The more steady that a rate of the product is induced into the forced air stream, the more reduction in plugging opportunities in the distribution lines 120 and the greater the efficiency of the forced air source 115.
The embodiment of the inductor assembly 100 described above is described in combination with the standard air cart 105 having the hopper 110 and the pressurized air source 115. Although the above-description referred to the inductor assembly 100 combined with an air cart 105, it is understood that the inductor assembly 100 of the present invention is adaptable for use with a stand-alone blower and product storage tank or vessel, as well as adapted for incorporating with other types of agricultural implements. Furthermore, the above-described embodiment of the inductor assembly 100 of the invention can be constructed integrally with an air cart 105, or as a modular unit that can be coupled to a standard air cart structure to convert the air cart 105 into a inductor-type of planter.
Furthermore, one skilled in the art will recognize that the present invention can be used to convey numerous types of products (e.g., seed, fertilizer, herbicides, pesticides, etc.) that exhibit suitable properties for forced air conveyance. Furthermore, the typical air cart 105 can be provided with multiple hoppers containing different types of products for application in an agricultural environment. For example, one hopper could have seed product stored therein, while another tank would have fertilizer and yet another tank could have herbicides or still another reservoir of fertilizer. In such multi-tank configurations, one of the tanks could be provided with the inductor assembly 100 to convey seed product to the planting devices, while another inductor assembly 100 is used to control the flow of fertilizer or other product to the planting devices. Thereby, the forced air source 115 on the air cart 105 can be used for both fertilizing and seed planting operations simultaneously. Furthermore, the combined air cart 105 and inductor assembly 100 can be used to apply the fertilizer or other product at a variable rate as controlled by an electronic controller, as is known for precision farming techniques. Other alternative configurations can include one inductor assembly 100 operable to convey seed product to all the receivers 135 (e.g., singulator), as well as multiple inductor assemblies 100 operable to convey seed product to any one particular receiver 135.
Many changes and modifications could be made to the invention without departing from the spirit thereof. The scope of these changes will become apparent from the appended claims.