1. Field of the Invention
This invention relates to an inductor, more particularly, to an inductor with variable inductances.
2. Description of Related Art
Conventionally, there are a number of known voltage regulating circuits, for example, a boost circuit for boosting voltage level and a buck circuit for reducing voltage level.
b has shown an electrical power source such as a dc power source 101, an inductor 102, a switch such as a power transistor 103, a PWM controller 104 for controlling the on/off switching of the power transistor 103 and a loading 106. The dc power source 101, the inductor 102 and the power transistor 103 are electrically connected in series with each other and the loading 106 is electrically connected to a first location 1091 between the dc power source 101 and the inductor 102 or a high side of the inductor 102. Please note that a diode 106 is for keeping current flow in one direction.
c is based on
d has shown a buck circuit which comprises a dc power source 101, an inductor 102, a switch such as a power transistor 103, a diode 106 for keeping current in one direction, and a loading 106 electrically connected in series with each other. A PWM controller 104 is for controlling the on/off switching of the power transistor 103.
e has shown a known blocking oscillator which can be divided into a first circuit 128 marked by a dotted block and a second circuit not in the first circuit coupling the first circuit 128. The second circuit formed by an electrical power source 120, a second inductor 124, a second resistor 122 which is the resistance of the second inductor 124, a switch such as a power transistor 125 and a driven loading 127 electrically connected to a low side of the second inductor 124. The electrical power source 120, the second inductor 124, the power transistor 125 are electrically connected in series with each other.
Please note that the second circuit of the blocking oscillator of
The first circuit 128 formed by a first resistor 121, a first inductor 123 forming a transformer with the second inductor 124 as a disturbance to the blocking oscillator, and a capacitor 126 electrically connecting with the second circuit to oscillate the power transistor 125 so that the power transistor 125 oscillated by the first circuit 128 can be viewed as a self-excitation switch and the blocking oscillator of
Those circuits above have a “switching circuit” in common, an electrical power source for providing an electrical energy, an inductor for temporarily storing magnetic energy converted from the electrical energy of the electrical power source, and a frequency modulator for providing frequency-modulation to the switching circuit electrically connected in series with each other.
The switching circuit describes converting an electrical energy of the power source into a magnetic energy temporarily stored in the inductor and releasing the magnetic energy temporarily stored in the inductor into current controlled by the oscillation of the frequency-modulator. By using the second boost circuit of
The switching circuit can be expressed in a general form as shown in
The frequency modulator is not limited, for example, it can be the power transistor 103 controlled by the PWM controller 104 as shown in
The switching circuit has characterized a conversion between electrical energy and magnetic energy so that the performance of the conversion is critical. Pulling as much and fast as possible the electrical energy from the electrical power source into magnetic energy temporarily stored in the inductor and releasing as much and fast as possible the magnetic energy stored in the inductor into current for satisfying loading are critical. For example, if the electrical power source is a solarcell, which is an unknown and a high frequency power source, then pulling as much and fast as possible the electrical energy from the solarcell into the magnetic energy is critical to the performance of the solarcell.
The performance of the conversion between electrical energy and magnetic energy of a switching circuit decides the performance of the switching circuit, and the performance of the switching circuit decides the performance of circuits based on the switching circuit. Conventionally, once the number of turns of coils winding on an magnetic core, the diametric of the coils, the cross-section area of the magnetic core, and the material made of the magnetic core are decided, the inductance of the inductor can be viewed as a constant. Constant inductance of an inductor has decided the current from the power source to flow through the switching circuit. Intuitively, another way trying to increase the current with constant inductance of an inductor of a switching circuit is to increase the frequency of the frequency modulator, but speeding the frequency of the frequency-modulator will increase the impedance of the inductor described by z=2πfL to further limit the current to flow through the switching circuit.
Constant inductance of the inductor and limited current of the traditional switching circuit provides very bad conversion between electrical energy and magnetic energy and bad impedance-matching between the electrical power source and the loading, especially the impedance-matching between an unknown power source such as a solarcell or battery and an unknown loading with variable impedances.
Those drawbacks are the serious problems to the traditional switching circuit and the circuits based on the switching circuit such as the first boost circuit of
The drawbacks of constant inductance of an inductor are also the problems to the traditonal transformer, eletric motor and electrical generator.
a has shown a traditional transformer. A primary coil 2011 and a secondary coil 2012 are wound around a magnetic core 201 and most of the magnetic flux passes through both the primary coil 2011 and the secondary coil 2012. Once the number of turns of each coil, the diameter of each coil, the cross-section area of the magnetic core, and the material made of the magnetic core are decided, the inductance of the inductor can be viewed as a constant. Constant inductance has decided the current induced on the secondary coil or electrical output power.
An electric motor converts electrical energy into mechanical energy.
The stator core 231 has a plurality of poles respectively wound by a conductive coil, for example, two poles 2311 and 2312 are respectively wound by a conductive coil as shown in
For the purpose of convenience, assuming the conductive coils of the stator core 231 and the conductive coils of the rotor core 232 receive a same current source. Equation
expresses a torque τ is proportional to i2 or τ∝ i2, of which i is a current flows through the conductive coils of the stator core 231 and the rotor core 232, dθ describes phase differences between poles respectively of the stator core 231 and the rotor core 232, and L is the inductance of the conductive coils.
For obtaining a bigger power relates to a bigger size core, but the bigger size core relates to a bigger inductance of a conductive coil winding around the core. Bigger inductance leads to bigger impedance described by
Trying to enlarge the diameter of the conductive coil and decrease the number of turns of the conductive coil winding on the core won't do much help to increase current flowing through the conductive coil.
Once the number of turns of coils winding on the stator and rotor cores, the diameter of the conductive coils, the cross-section area of the stator and rotor cores, and the materials made of the stator core 231 and rotor core 232 are decided, their correspondent inductances can be viewed as a constant. Constant inductances of the stator core 231 and the rotor core 232 have decided the current to flow through the conductive coils respectively of the stator core 231 and the rotor core 232, which has decided the torque τ between the stator core 231 and the rotor core 232 as described by equation
Trying to run the electric motor at higher frequency, the current will be further limited by an increasing impedance according to
to limit its output torque τ. This traditional electric motor can only output a reasonable torque τ at low speed and its output torque becomes very small at high speed. An electric motor having a big torque output and running at higher frequency is being pursued. The drawbacks described above are the serious and long-term unsolved problems to the traditional electric motor.
The drawing of
Intuitionally, for a big and constant inductance, trying to get a bigger output current by speeding the relative motion between the stator core 231 and the rotor core 232 will increase the impedance according to Z=jXL=j2πfL to further limit the input current resulting in limiting the output current. Trying to modulate the frequency of the input current with that of the relative motion will have a lot bigger impedance because the total frequency is the multiplication of the frequency of the input current and the frequency of the relative motion between the stator core 231 and the rotor core 232, which will further limit the input current resulting in further limiting the output current such that trying to modulate the frequency of the input current with that of the relative motion is almost impossible for the traditional electric generator. That's why the traditional electric generator only output current in a single waveform. An electric generator having a big output current in a multi-waveform is a goal to be pursued. The drawbacks described above are the serious and long-term unsolved problems to the traditional electric generator.
The invention provides an inventive magnetic core and an inventive inductor with variable inductances to remedy the drawbacks of the traditional transformer core, electric motor core, electric generator core, switching circuit, and circuits constructed by the switching circuit revealed in the background information section above.
a has shown an embodiment of a typical switching circuit;
b has shown a first boost circuit;
c has shown a second boost circuit;
d has shown a traditional buck circuit;
e has shown a traditional blocking oscillator circuit;
f has shown a switching circuit in a general form;
a has shown a traditional transformer;
b has shown a rotor core and a stator core of an electric motor core or an electric generator core in top view;
a has shown an inductive circuit;
b has shown a current-time characteristic of the inductive circuit of
a has shown a “serial on-core-inductor assembly” formed by a plurality of on-core coils electrically conneced in series with each other and the plurality of on-core coils have different saturation levels from each other;
b has shown a “parallel on-core-inductor assembly” formed by n “serial on-core-inductor assemblies” electrically connected in parallel with each other;
a has shown a multiple-magnetic-conductor magnetic core wound by a conductive coil and the multiple-magnetic-conductor magnetic core has n magnetic conductors having different saturation levels from each other for n is an integer larger than one;
b has shown a multiple-laminal-magnetic-conductor magnetic core wound by a conductive coil and the multiple-laminal-magnetic-conductor magnetic core has n laminal magnetic conductors having different saturation levels from each other for n is an integer larger than one;
c has shown a multiple-laminal-magnetic-conductor magnetic core having 13 laminal magnetic conductors;
a has shown the multiple-laminal-magnetic-conductor magnetic core of
b has shown the multiple-laminal-magnetic-conductor magnetic core of
c has shown the multiple-laminal-magnetic-conductor magnetic core of
a has shown an inventive transformer in top view;
b has shown the inventive transformer of
According to the revelations in the background information section, an inventive magnetic core and an inventive inductor with variable inductances are revealed to remedy the drawbacks explained in the traditional transformer, electric motor core, electric generator core, switching circuit and circuits based on the switching circuit. An inductor with variable inductances can also be called variable inductor in the present invention. Before going further into a detailed description of the invention, inductors electrically connected in parallel and in series are reviewed first and respectively shown in
L
eq
=L
1
+L
2
+ . . . +L
n
For example, if three inductors respectively having L1, L2 and L3 are electrically connected in series with each other, then their equivalent inductance is
L
eq
=L
1
+L
2
+L
3
Please note that Leq will drop if any one of L1, L2 and L3 becomes zero, for example, if L3 becomes zero, then Leq=L1+L2.
For another example, if three inductors respectively having L1, L2 and L3 are electrically connected in parallel with each other, then their equivalent inductance is
after some calculations. Please note that Leq=0 if any one of L1, L2 and L3 becomes zero because
L1L2L3=0=Leq
according to
An inductor can be formed by a conductive coil winding on a magnetic core. For the purpose of convenience, a conductive coil winding on a magnetic core can be called “on-core inductor” in the present invention. For the purpose of convenience, a conductive coil can be called a “coil” in short in the present invention. A magnetic core of an “on-core inductor” is not limited in any particular size, shape, structure and material made of it.
Seen in many magnetic materials, saturation can be observed in a hysteresis curve or B-H loop pattern of a material. As magnetic field H increases, the flux density B approaches a maximum value asymptotically, the saturation level for the material. A magnetic permeability (or permeability in short) is defined by
of which μ describes the slope of the B/H in B-H loop pattern. When a material in saturation, the flux density B presents no change or dB=0.
Different materials have different saturation levels or different B-H loop patterns as shown in
Some basic properties of an on-core inductor are reviewed first. When a magnetic core of an on-core inductor goes into magnetic saturation the flux density presents no change or dB=0. According to equation
dB=0 means dφ=0. According to equation
dφ=0, leads to L=0, in other words, when a magnetic core of an on-core inductor goes into magnetic saturation the inductance of the on-core inductor becomes zero or L=0. L=0 means that the impedance of the on-core inductor is disappeared as a short circuit at a time of the magnetic saturation of the magnetic core of the on-core inductor.
The number of turns respectively of the first conductive coil 5011 on the first magnetic core 501 and the second conductive coil 5021 on the second magnetic core 502 may be different from each other. The first conductive coil 5011 and the second conductive coil 5021 may be different from each other in material, diameter, size, conductivity, and the number of turns. The first magnetic core 501 and the second magnetic core 502 may be different from each other in material, shape, size, structure, and saturation level. The first magnetic core 501 and the second magnetic core 502 are not limited to any particular magnetic cores.
Each of the first coil 5011 and the second coil 5021 has two ends such that a first end 551 and a second end 552 are formed by the serial connection of the first coil 5011 and the second coil 5021.
Assuming the first magnetic core 501 and the second magnetic core 502 are not within a magnetically interactive distance with each other by a magnetization and assuming the first magnetic core 501 and the second magnetic core 502 have different magnetic saturation levels from each other, for example, assuming the first magnetic core 501 has lower saturation level than that of the second magnetic core 502. At a first instance with both the two magnetic cores before saturation, the equivalent inductance measured between the first end 551 and the second end 552 is Leq=L1+L2 and its associated impedance is expressed by
and at a second instance with the first magnetic core 501 first into the saturation, the equivalent inductance measured between the first end 551 and the second end 552 is Leq=L2 with L1 becomes zero and its associated impedance is expressed by
Obviously, the inductance and impedance measured between the first end 551 and the second end 552 after the saturation of the first magnetic core 501 change to drop.
If the first magnetic core 501 is saturated and the second magnetic core 502 is not saturated by a magnetization such as a current flowing through the first end 551 and the second end 552 or a magnetic field 505 in a magnetically interactive distance in phase with the first magnetic core 501 and the second magnetic core 502, then the equivalent inductance measured between the first end 551 and the second end 552 has a non-zero value by the magnetization. If both the first magnetic core 501 and the second magnetic core 502 are saturated by the magnetization, then the equivalent inductance measured between the first end 551 and the second end 552 will drop to zero by the magnetization.
Now, the first magnetic core 501 and the second magnetic core 502 shown in
Before any saturation of the five magnetic cores, the five on-core inductors respectively have inductance L1, L2, L3, L4 and L5 and the equivalent inductance measured between the first end 751 and the second end 752 is
L
eq
=L
1
+L
2
+L
3
+L
4
+L
5
and its associated impedance can be expressed by
When Leq drops, the associated impedance z drops.
When a magnetization acting on the five on-core inductors of
A magnetic core or a magnetic conductor which is never saturated by a magnetization is called “unsaturable magnetic core” or “unsaturable magnetic conductor” by the magnetization in the present invention. A magnetic core or a magnetic conductor which can be saturated by a magnetization is called “saturable magnetic core” or “saturable magnetic conductor” by the magnetization in the present invention.
If at least one magnetic core of the five magnetic cores 701, 702, 703, 704 and 705 of the five on-core inductors of
Some important concepts can be revealed by an equation
even though the equation has been simplified on some assumptions. V can be the voltage across the first end 751 and the second end 752 of the five on-core inductors, Leq can be the equivalent inductance measured between the first end 751 and the second end 752 of the five on-core inductors, and i can be the current flowing through the first end 751 and the second end 752 of the five on-core inductors. For example, if a magnetization such as a current flowing through the the first end 751 and the second end 752 of the five on-core inductors or a magnetic field 755 in a magnetically interactive distance in phase with the five magnetic cores 701, 702, 703, 704 and 705 of
or a>1, then the current increases from
as shown by
which means that inductance Leq reduced to leads to obtain a current increase
which is a times of
Assuming current starts from zero to a value i. The energy temporarily stored in the on-core inductors by the magnetization can be described by equation
Although the equation
has been simplified on some assumptions, it still can be used to build some important concepts.
An energy E1 temporarily stored in the on-core inductors of
of which L1 and i1 are respectively the inductance of the on-core coils measured between the first end 751 and the second end 752 and current flowing through the first end 751 and the second end 752 of the five on-core inductors of
then an energy E2 temporarily stored in the on-core inductors of
after some calculations has revealed that E27 the energy temporarily stored in the on-core inductors of
results in increasing tne current pulled from the power source 777 and increasing the magnetic energy E2 temporarily stored in the on-core inductors, which is a times of the magnetic energy E1 temporarily stored in the on-core inductors before the saturation.
If a magnetization such as a current flowing through the the first end 751 and the second end 752 of the five on-core inductors or a magnetic field 755 in a magnetically interactive distance in phase with the five magnetic cores 701, 702, 703, 704 and 705 of
Obviously, the inductance drop of the five on-core inductors of
When the switch 804 is switched “on” to a closed position, a current from the power source 801 starts to magnetize the inductor 802 and the current from the power source 801 flowing through the inductor 802 starts from zero until a maxmum is reached at a time interval t1 as shown by a rising curve 805 in
The rising curve 805 and the decaying curve 806 are respectively governed and explained by known equations
and equation
respectively.
Looking at the equations
if L is constant, then the term
is dominated by a time variable t such that it takes time interval t1 for the rising curve 805 rising from zero to the maximum and it takes time interval t2 for the decaying curve 806 decaying from the maximum to zero. If L drops to a small non-zero value, then L can be more than the time variable t to dominate the term
It can be helped by the analysis of the equation
which expresses that if inductance drops from L to a “non-zero”
for a>1, then current reaches the maximum at a time interval
which is
of time dt to ream tne maximum. According to the above analysis, current rise of equation
and current decay of equation
can be respectively more followed by the variations of L than the time variable i and respectively more quickly oscillate upward to reach the maximum and downward from the maximum to drop to zero.
Quick current rise by a magnetization and quick current decay with the magnetization removed of the inductive circuit of
Please note that the inductive circuit of
If more and more on-core inductors are electrically connected in series with each other and the magnetic cores of the on-core inductors have different saturation levels from each other for producing saturations in a row by a magnetization, then more inductance variations of the on-core inductors by the magnetization can be obtained.
For the purpose of convenience, if a plurality of on-core inductors are electrically connected in series with each other and the magnetic cores of the plurality of on-core inductors have different saturation levels from each other aiming for producing saturations one by one in a row by a magnetization, then the plurality of on-core inductors is called “serial on-core-inductor assembly” in the present invention.
The “serial on-core-inductor assembly” still allows a plurality of magnetic cores to have a same saturation level, and if it is the case, then the plurality of magnetic cores having the same saturation level to produce saturations at the same time by a magnetization can be treated as one magnetic core to conform to the definition of the “serial on-core-inductor assembly”.
The number of coil turns around each magnetic core of an “serial on-core-inductor assembly” may be different from each other. The magnetic cores of an “serial on-core-inductor assembly” may be different from each other in material, structure, shape and size. The coils around the magnetic cores of an “serial on-core-inductor assembly” may be different from each other in material, conductivity, and diameter.
a has shown a “serial on-core-inductor assembly” in general form which is formed by n on-core inductors electrically connected in series with each other and a first end 91 and a second end 92 of the “serial on-core-inductor assembly” are formed by the connections of the n on-core inductors. The n on-core inductors respectively have an inductance L1, L2 . . . to Ln.
a has shown a first on-core inductor formed by a first coil 9011 winding around a first magnetic core 901, a second on-core inductor formed by a second coil 9021 winding around a second magnetic coil 902, and so on. Leq is the inductance of the “serial on-core-inductor assembly” measured between the first end 91 and the second end 92 as the summation of L1, L2 . . . to Ln.
If the number of on-core inductors of a “serial on-core-inductor assembly” becomes larger and larger, then more and more variations of the inductances of the “serial on-core-inductor assembly” by a magnetization can be obtained. More complicated variations of the inductances of a “serial on-core-inductor assembly” provide better impedance-matching flexibility.
If a “serial on-core-inductor assembly” has at least an unsaturable magnetic core by a magnetization, then the “serial on-core-inductor assembly” has a non-zero inductance by the magnetization. A “serial on-core-inductor assembly” having a non-zero inductance by a magnetization is called “non-zero-inductance serial on-core-inductor assembly” by the magnetization in the present invention.
If a “serial on-core-inductor assembly” has all saturable magnetic cores by a magnetization, then the “serial on-core-inductor assembly” has a zero inductance by the magnetization. For the purpose of convenience, a “serial on-core-coil assembly” having a zero inductance by a magnetization is called “zero-inductance serial on-core-inductor assembly” by the magnetization in the present invention.
A “parallel on-core-inductor assembly” is formed by a plurality of “serial on-core-inductor assemblies” electrically connected in parallel with each other and the plurality of serial on-core-inductor assemblies can have different numbers of on-core inductors from each other.
Please note that if a “parallel on-core-inductor assembly” has a “zero-inductance serial on-core-inductor assembly”, then the inductance Leq of the “parallel on-core-inductor assembly” will become zero as proved by equation
of which (X) expresses its long denominator for the purpose of simplification. Equation
expresses any one of the L1L2L3L4 . . . Ln becomes zero to lead to Leq=0.
If a “parallel on-core-inductor assembly” has a zero inductance by a magnetization, then the “parallel on-core-inductor assembly” is called “zero-inductance parallel on-core-inductor assembly” by the magnetization. If a “zero-inductance parallel on-core-inductor assembly” by a magnetization needs to be avoided, then the “parallel on-core-inductor assembly” should be formed by a plurality of “non-zero-inductance serial on-core-inductor assemblies” electrically connected in parallel with each other.
If a “parallel on-core-inductor assembly” has a non-zero inductance by a magnetization, then the “parallel on-core-inductor assembly” is called “non-zero-inductance parallel on-core-inductor assembly” by the magnetization.
A “parallel-serial on-core-inductor assembly” comprises a “serial on-core-inductor assembly” and a “parallel on-core-inductor assembly” electrically connected in series with each other.
If a “parallel-serial on-core-inductor assembly” has a non-zero inductance by a magnetization, then the “parallel-serial on-core-inductor assembly” is called “non-zero-inductance parallel-serial on-core-inductor assembly” by the magnetization.
If a “parallel-serial on-core-inductor assembly” has zero inductance by a magnetization, then the “parallel-serial on-core-inductor assembly” is called “zero-inductance parallel-serial on-core-inductor assembly” by the magnetization.
A “serial on-core-inductor assembly”, a “parallel on-core-inductor assembly” or a “parallel-serial on-core-inductor assembly” respectively defined above can be viewed as an inductor with variable inductances or a variable inductor by a magnetization.
Too many conductive coils winding on the magnetic cores of a “serial on-core-inductor assembly”, a “parallel on-core-inductor assembly”, or a “parallel-serial on-core-inductor assembly” makes it very difficult to manufacture and their total inductances will be very big to limit input current. The drawbacks can be solved by a conductive coil winding on a magnetic core formed by a plurality of magnetic conductors having different saturation levels from each other respectively as shown in
a has shown an embodiment of a magnetic core 117 having n magnetic conductors having different saturation levels or different B-H loop patterns from each other aimimg for producing saturations one by one in a row excited by a magnetization such as a current i flowing through a conductive coil 1177 winding around the n magnetic conductors, a neighboring magnetic field 1179 in a magnetically interactive distance in phase with at least a portion of the n magnetic conductors, or the combinations of thereof. The “n” is an integer larger than 1. For the purpose of convenience, the magnetic core 117 of
The “multiple-magnetic-conductor magnetic core” still allows a plurality of magnetic conductors to have a same saturation level, and if it is the case, then the plurality of magnetic conductors having the same saturation level to produce saturations at the same time by a magnetization can be treated as one magnetic conductor to conform to the definition of the “multiple-magnetic-conductor magnetic core”.
The conductive coil 1177 winding around the n magnetic conductors of
If a “multiple-magnetic-conductor inductor” has a non-zero inductance by a magnetization, then the “multiple-magnetic-conductor inductor” is called “non-zero-inductance multiple-magnetic-conductor inductor” by the magnetization. If a “multiple-magnetic-conductor inductor” has a zero inductance by a magnetization, then the “multiple-magnetic-conductor inductor” is called “zero-inductance multiple-magnetic-conductor inductor” by the magnetization.
Each magnetic conductor of the magnetic core 117 of
For the purpose of convenience, the magnetic core of
The “multiple-laminal-magnetic-conductor magnetic core” still allows a plurality of laminal magnetic conductors to have a same saturation level, and if it is the case, then the plurality of laminal magnetic conductors having the same saturation level to produce saturations at the same time by a magnetization can be treated as one laminal magnetic conductor to conform the definition of the “multiple-laminal-magnetic-conductor magnetic core”.
The conductive coil 1155 winding around the “multiple-laminal-magnetic-conductor magnetic core” of
describes a specific inductor formed by a conductive coil winding around a specific magnetic core. N is the number of coil turns around the magnetic core, A is the cross-section area of the magnetic core, l is the mean length of one coil turn around the magnetic core, and
is the magnetic permeability of the magnetic core such that
Once the magnetic core and the number of coil turns are decided, the term
is decided.
Although equation
is obtained for a specific magnetic core, it still can be used to build some important concepts. Comparing
with known
describes its inductance term and once the magnetic core and the number of coil turns are decided, the term
is decided such that the magnetic permeability
is proportional to it inductance L.
Assuming the magnetic core has n laminal magnetic conductors as shown in
Assuming no magnetic crosstalk exists among adjacent laminal magnetic conductors and assuming the magnetization such as a current flow through the conductive coil 1155 is same to each laminal magnetic conductor for the purpose of simplification, which means H=H1=H2=H3= . . . =Hn.
Equation
has revealed that the saturation of each magnetic conductor by the magnetization corresponds to an inductance drop of the conductive coil 1155 winding around the n laminal magnetic conductors. Multiple saturations of the n laminal magnetic conductors in a row result in the multiple inductance droppings in a row.
In reality, the behavior of the embodiment of
The conductive coil 1155 winding around the “multiple-laminal-magnetic-conductor magnetic core” of
If a “multiple-magnetic-conductor inductor” or a “multiple-laminal-magnetic-conductor inductor” has at least an unsaturable magnetic conductor by a magnetization, then the “multiple-magnetic-conductor inductor” or the “multiple-laminal-magnetic-conductor inductor” has a non-zero inductance by the magnetization. If a “multiple-magnetic-conductor inductor” or a “multiple-laminal-magnetic-conductor inductor” has all saturable magnetic conductors by a magnetization, then the “multiple-magnetic-conductor inductor” or the “multiple-laminal-magnetic-conductor inductor” has a zero inductance by the magnetization.
If a “multiple-laminal-magnetic-conductor inductor” has a non-zero inductance by a magnetization, then the “multiple-laminal-magnetic-conductor inductor” is called “non-zero-inductance multiple-laminal-magnetic-conductor inductor” by the magnetization. If a “multiple-laminal-magnetic-conductor inductor” has a zero inductance by a magnetization, then the “multiple-laminal-magnetic-conductor inductor” is called “zero-inductance multiple-laminal-magnetic-conductor inductor” by the magnetization.
If two adjacent magnetic conductors of the multiple-magnetic-conductor magnetic core of
If each lamina of a multiple-laminal-magnetic-conductor magnetic core has a thickness smaller than its associated penetration depth of skin effect, then the “Eddy current” problem can be also reduced because “Eddy current” has less space to stay. Seen at different materials, a penetration depth of skin effect of different materials range roughly between 14˜28 mils according to some researches. Thin laminal magnetic conductor and electrical isolator can be respectively formed by spraying or coating their associated materials on another lamina.
Non-conductive laminal magnetic conductor of a multiple-laminal-magnetic-conductor magnetic core has disadvantaged the development of “Eddy current” such that if all the laminal magnetic conductors of the multiple-laminal-magnetic-conductor magnetic core of
If at least one magnetic conductor of a multiple-laminal-magnetic-conductor magnetic core is a “saturable magnetic conductor” by a magnetization such as a current flowing through a conductive coil winding around the multiple-laminal-magnetic-conductor magnetic core or a neighboring magnetic field in a magnetically interactive distance in phase with the multiple-laminal-magnetic-conductor magnetic core, then the inductance of the conductive coil winding around the multiple-laminal-magnetic-conductor magnetic core changes to drop by the magnetization.
If at least one magnetic conductor of a multiple-laminal-magnetic-conductor magnetic core is not saturated by a magnetization such as a current flowing through a conductive coil winding around the multiple-laminal-magnetic-conductor magnetic core or a neighboring magnetic field in a magnetically interactive distance in phase with the multiple-laminal-magnetic-conductor magnetic core, then the conductive coil winding around the multiple-laminal-magnetic-conductor magnetic core will have a non-zero inductance by the magnetization.
If all the magnetic conductors of a multiple-laminal-magnetic-conductor magnetic core are saturated by a magnetization such as a current flowing through a conductive coil winding around the multiple-laminal-magnetic-conductor magnetic core or a neighboring magnetic field in a magnetically interactive distance in phase with the multiple-laminal-magnetic-conductor magnetic core, then the conductive coil winding around the multiple-laminal-magnetic-conductor magnetic core will have zero inductance by the magnetization.
A magnetic conductor in saturation produces heat so that the heat dissipation may be considered.
A magnetic conductor in saturation produces heat so that the easiest saturable magnetic conductor or a magnetic conductor with the lowest saturation level can be disposed at a best heat dissipation location, for example, by using a 13-lamina multiple-laminal-magnetic-conductor magnetic core of
A “serial on-core-inductor assembly”, a “parallel on-core-inductor assembly”, a “parallel-serial on-core-inductor assembly”, a “multiple-magnetic-conductor inductor” or a “multiple-laminal-magnetic-conductor inductor” can be employed to remedy the drawbacks of the switching circuit of
A “multiple-magnetic-conductor inductor” or a “multiple-laminal-magnetic-conductor inductor” can be employed to remedy the drawbacks of traditional transformer core, electric motor core, and electric generator core revealed in the background information section.
For example, using the switching circuit of
The inductor 102 of the first boost circuit of
More detailed description will be shown in an embodiment of
The “multiple-laminal-magnetic-conductor magnetic core” 1501 shown in
For the purpose of convenience, the circuit shown in
When the power transistor 103 is switched “on” to a closed position, a magnetization such as a current from the electrical power source 101 flowing through the first circuit magnetizes the multiple-laminal-magnetic-conductor inductor 1501 to produce a plurality of saturations in a row resulting in a plurality of inductance droppings of the multiple-laminal-magnetic-conductor inductor 1501.
The plurality of inductance droppings of the multiple-laminal-magnetic-conductor inductor 1501 form multiple current pulls from the electrical power source 101 resulting in converting more electrical energy pulled from the power source 777 into a magnetic energy temporarily stored in the multiple-laminal-magnetic-conductor inductor 1501 as revealed earlier in the embodiment of
When the power transistor 103 is switched “off” after the previous “on”, current stops flowing through the first circuit and the magnetic energy temporarily stored in the multiple-laminal-magnetic-conductor inductor 1501 is immediately released into current for driving the loading 105.
Current stops flowing through the first circuit restores the dropped inductance of the multiple-laminal inductor 1501 back to L1 and the current converted by the magnetic energy stored in the multiple-laminal-magnetic-conductor inductor 1501 will again saturate the multiple-laminal-magnetic-conductor inductor 1501 resulting in the multiple inductance droppings which form a bigger-and-bigger output current for driving the loading 105 as revealed earlier in the embodiment of
The multiple-laminal-magnetic-conductor inductor 1501 has at least one unsaturable magnetic conductor by a magnetization to avoid having zero inductance by the magnetization for four reasons: (1) when the power transistor 103 is on and assuming the resistance of the power transistor 103 with “on” state is very small to be ignored, the current flowing through the first circuit can be limited by a “significant” “non-zero” inductance against short circuit between the electrical power source 101 and the ground, (2) the short circuit occuring between the electrical power source 101 and the ground can very possibly destroy the power transistor 103, (3) a non-zero inductance drop promises more electrical energy from the electrical power source 101 converted into the magnetic energy storing in the multiple-laminal-magnetic-conductor inductor 1501 as revealed earlier in the embodiment of
In other words, if the multiple-laminal-magnetic-conductor inductor 1501 has all saturable magnetic conductors by a magnetization to have zero inductance by the magnetization, then a short circuit will be formed between the electrical power source 101 and the ground to very possibly destroy the power transistor 103 and the magnetic energy stored in the multiple-laminal-magnetic-conductor inductor 1501 converted by the electrical energy from the electrical power source 101 will be smaller than that of a non-zero-inductance multiple-laminal-magnetic-conductor inductor by the magnetization.
Because if all the magnetic conductors of the multiple-laminal-magnetic-conductor inductor 1501 are all saturated by the magnetization, it means its inductance becomes zero, then the magnetic energy converted by the current after the saturations of all the magnetic conductors has no place to go instead it will consume in the form of heat.
The current will grow bigger and bigger pulled from the electrical power source 101 by the occurences of the saturations. Equation E=½Li2 describes converting current i into a magnetic energy E stored in an inductor having a non-zero L. The stored magnetic energy E is proportional to current i of power 2 such that the final of a growing-bigger current is the most important because it can convert into the biggest magnetic energy.
For a non-zero-inductance multiple-laminal-magnetic-conductor inductor by a magnetization, the biggest magnetic energy converted by the final of a growing-bigger current can still be stored into the inductor by the magnetization, but for a zero-inductance multiple-laminal-magnetic-conductor inductor by a magnetization, the biggest magnetic energy converted by the final of a growing-bigger current by the magnetization will consume into heat.
The “significant” in “a significant non-zero inductance” means that a safe impedance between the power source 101 and the ground of the first circuit is guaranteed.
The electrical power source 101 is not limited, for example, it can be a DC power source, a solarcell or a battery. The loading 105 is not limited, for example, it can be a resistant loading, a capacitive loading or an inductive loading.
The switching circuit of
Obviously, the embodiment of
The magnetic conductors of the multiple-laminal-magnetic-conductor magnetic core 15012 of
If two adjacent laminal magnetic conductors of the multiple-laminal-magnetic-conductor magnetic core 15012 of
If all the laminal magnetic conductors of the multiple-laminal-magnetic-conductor magnetic core 15012 of
At least a portion of a side of a laminal magnetic conductor of the multiple-laminal-magnetic-conductor inductor 1501 facing adjacent laminal magnetic conductor may have an area for contacting cooling matter such as air or cooling fluid for better heat dissipation capability as shown in the embodiment of
A magnetic conductor in saturation produces heat so that the easiest saturable magnetic conductor or a magnetic conductor with the lowest saturation level of the multiple-laminal-magnetic-conductor inductor 1501 can be disposed at a best heat dissipation location. A magnetic conductor with the second lowest saturation level can be disposed at a lamina next to the top lamina or the bottom lamina and so on the logic.
The drawback of the traditional transformer core revealed in the background information section can be remedied by using the multiple-laminal-magnetic-conductor magnetic core or the multiple-magnetic-conductor magnetic core.
a has shown an embodiment of an inventive transformer core in top view formed by a primary magnetic core 1701 and a secondary multiple-laminal-magnetic-conductor magnetic core 1702 respectively wound by a primary coil 1703 and a secondary coil 1704. The secondary multiple-laminal-magnetic-conductor magnetic core 1702 in side view shown in
The secondary “multiple-laminal-magnetic-conductor magnetic core” 1702 shown in
The primary magnetic core 1701 and the secondary multiple-laminal-magnetic-conductor magnetic core 1702 are within a magnetically interactive distance with each other, for example, a closed magnetic path formed by the primary magnetic core 1701 and the secondary multiple-laminal magnetic core 1702 obtains a better magnetic conduction efficiency shown in
The n laminal magnetic conductors of the secondary multiple-laminal-magnetic-conductor magnetic core 1702 have different saturation levels from each other aiming to produce saturations in a row by a magnetization such as an output current induced on the secondary coil 1704 or a neighboring magnetic field in a magnetically interactive distance in phase with at least one of the n laminal magnetic conductors such that the inductance of the secondary coil 1704 quickly decreases and the output current are becoming larger and larger for driving the loading 1708.***********
The primary magnetic core 1701 can be a traditional magnetic core with constant inductance for limiting an input electrical power for the consideration of safety, for example, the input electrical power can be from an electrical power plant which sends huge power such that setting a limitation of such a huge input electrical power is a necessity.
The primary magnetic core 1701 is not limited in any particular structure, shape and material made of it. The inductance variations of the secondary coil 17021 provides better impedance-matching with the loading 1708.
The n laminal magnetic conductors of the multiple-laminal-magnetic-conductor magnetic core 1702 of
If two adjacent laminal magnetic conductors of the multiple-laminal-magnetic-conductor magnetic core 1702 of
If each laminal magnetic conductor of the multiple-laminal-magnetic-conductor magnetic core 1702 of
If all the laminal magnetic conductors of the multiple-laminal-magnetic-conductor magnetic core 1702 of
At least a portion of a side of a laminal magnetic conductor of the multiple-laminal-magnetic-conductor magnetic core 1702 facing adjacent laminal magnetic conductor may have an area for contacting cooling matter such as air or cooling fluid for better heat dissipation capability as shown in the embodiment of
A magnetic conductor in saturation produces heat so that the easiest saturable magnetic conductor or a magnetic conductor with the lowest saturation level of the multiple-laminal-magnetic-conductor magnetic core 1702 can be disposed at a best heat dissipation location. A magnetic conductor with the second lowest saturation level can be disposed at a lamina next to the top lamina or the bottom lamina and so on the logic.
The drawback of the traditional “electric motor core” and “electric generator core” revealed in the background information section can be remedied by using the multiple-laminal-magnetic-conductor magnetic core.
The stator multiple-laminal-magnetic-conductor magnetic core 231 has n magnetic conductors. The n is an integer larger than 1. Each of the n magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 is in laminal shape, and the n laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 are piled up by laying a laminal magnetic conductor on another laminal magnetic conductor, and the n laminal magnetic conductors have different saturation levels from each other aiming to produce saturations one by one in a row by a first magnetization such as a first current with a specific waveform flowing through a stator conductive coil winding around the n laminal magnetic conductors or a neighboring first magnetic field in a magnetically interactive distance in phase with at least one of the n laminal magnetic conductors. The n laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 may be different from each other in shape, material, thickness and conductivity, for example, they can be conductive or non-conductive.
The stator multiple-laminal-magnetic-conductor magnetic core 231 has at least an unsaturable laminal magnetic conductor by the first magnetization such that the stator conductive coil has a non-zero inductance by the first magnetization.
The stator multiple-laminal-magnetic-conductor magnetic core 231 still allows a plurality of laminal magnetic conductors to have a same saturation level, and if it is the case, then the plurality of laminal magnetic conductors having the same saturation level to produce saturations at the same time by a magnetization can be treated as one laminal magnetic conductor.
The rotor multiple-laminal-magnetic-conductor magnetic core 232 has m magnetic conductors. The m is an integer larger than 1. Each of the m magnetic conductors of the rotor multiple-laminal-magnetic-conductor magnetic core 232 is in laminal shape, and the m laminal magnetic conductors of the rotor multiple-laminal-magnetic-conductor magnetic core 232 are piled up by laying a laminal magnetic conductor on another laminal magnetic conductor and the m laminal magnetic conductors have different saturation levels from each other aiming to produce saturations one by one in a row by a second magnetization such as a second current with a specific waveform flowing through a rotor conductive coil winding around the m laminal magnetic conductors or a neighboring second magnetic field in a magnetically interactive distance in phase with at least one of the m laminal magnetic conductors. The m laminal magnetic conductors of the rotor multiple-laminal-magnetic-conductor magnetic core 232 may be different from each other in shape, material, thickness and conductivity, for example, they can be conductive or non-conductive.
The rotor multiple-laminal-magnetic-conductor magnetic core 232 has at least an unsaturable laminal magnetic conductor by the second magnetization such that the rotor conductive coil has a non-zero inductance by the second magnetization.
The rotor multiple-laminal-magnetic-conductor magnetic core 232 still allows a plurality of laminal magnetic conductors to have a same saturation level, and if it is the case, then the plurality of laminal magnetic conductors having the same saturation level to produce saturations at the same time by a magnetization can be treated as one laminal magnetic conductor.
The m and n are integers larger than 1 and they can be identical. The first current of the first magnetization can be the second current of the second magnetization. The first magnetic field can be the second magnetic field.
The current flowing through the stator conductive coil and rotor conductive coil respectively magnetizes the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 and the current saturates at least a portion of the n laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the m laminal magnetic conductors of the rotor multiple-laminal-magnetic-conductor magnetic core 232 to cause their correspondent inductance drops such that the current pulled from power source will become bigger and bigger as revealed by the embodiment of
in the information background section. Inductance drops bring higher frequency opertion capability as revealed by the current-time characteristic shown in
The embodiment of
If a laminal magnetic conductor of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 has a thickness smaller than its associated penetration depth of skin effect, then the “Eddy current” problem can be also reduced because “Eddy current” has less space to stay. Thin laminal magnetic conductor and electrical isolator can be respectively formed by spraying or coating their associated materials on another lamina.
If all the laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 are non-conductive, then the induced so called “Eddy current” problem can be further reduced.
A magnetic conductor in saturation produces heat so that the heat dissipation may be considered. At least a portion of a side of a laminal magnetic conductor of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 facing adjacent laminal magnetic conductor may have an area for contacting cooling matter such as air or cooling fluid for better heat dissipation capability as revealed by the embodiment of
A laminal magnetic conductor in saturation produces heat so that the easiest saturable laminal magnetic conductor or a laminal magnetic conductor with the lowest saturation level can be disposed at a best heat dissipation location such as the top or the bottom lamina of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 having more area for contacting cooling matter such as air or cooling fluid. A magnetic conductor with the second lowest saturation level can be disposed at a lamina next to the top or bottom lamina and so on the logic.
The stator multiple-laminal-magnetic-conductor magnetic core 231 has n magnetic conductors. The n is an integer larger than 1. Each of the n magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 is in laminal shape, and the n laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 are piled up by laying a laminal magnetic conductor on another laminal magnetic conductor and the n laminal magnetic conductors have different saturation levels from each other for producing saturations one by one in a row by a magnetization. A stator conductive coil winds around the n laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231. The n laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 may be different from each other in shape, material, thickness and conductivity, for example, they can be conductive or non-conductive.
The stator multiple-laminal-magnetic-conductor magnetic core 231 still allows a plurality of laminal magnetic conductors to have a same saturation level, and if it is the case, then the plurality of laminal magnetic conductors having the same saturation level to produce saturations at the same time by a magnetization can be treated as one laminal magnetic conductor.
The rotor multiple-laminal-magnetic-conductor magnetic core 232 has m magnetic conductors. The m is an integer larger than 1. Each of the m magnetic conductors of the rotor multiple-laminal-magnetic-conductor magnetic core 232 is in laminal shape, and the m laminal magnetic conductors of the rotor multiple-laminal-magnetic-conductor magnetic core 232 are piled up by laying a laminal magnetic conductor on another laminal magnetic conductor and the m laminal magnetic conductors have different saturation levels from each other for producing saturations one by one in a row by a magnetization. A rotor conductive coil winds around the m laminal magnetic conductors of the rotor multiple-laminal-magnetic-conductor magnetic core 232. The m laminal magnetic conductors of the rotor multiple-laminal-magnetic-conductor magnetic core 232 may be different from each other in shape, material, thickness and conductivity, for example, they can be conductive or non-conductive.
The rotor multiple-laminal-magnetic-conductor magnetic core 232 still allows a plurality of laminal magnetic conductors to have a same saturation level, and if it is the case, then the plurality of laminal magnetic conductors having the same saturation level to produce saturations at the same time by a magnetization can be treated as one laminal magnetic conductor.
If an input current with a specific waveform flows through the stator conductive coil or the rotor conductive coil for magnetizing its winding magnetic core and a relative motion takes place between the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232, then an output current will be induced on the stator conductive coil or the rotor conductive coil not being flowed by the input current. For example, if an input current flowing through the rotor conductive coil and rotating the rotor multiple-laminal-magnetic-conductor magnetic core 232, then an output current will be induced on the stator conductive coil.
For the purpose of convenience, the stator conductive coil or the rotor conductive coil being flowed by the input current can be called “input-current coil” in the present invention and the stator conductive coil or the rotor conductive coil not being flowed by the input current can be called “output-current coil” in the present invention. The stator multiple-laminal-magnetic-conductor magnetic core 231 or the rotor multiple-laminal-magnetic-conductor magnetic core 232 wound by the “input-current coil” is called “input-current core” and the stator multiple-laminal-magnetic-conductor magnetic core 231 or the rotor multiple-laminal-magnetic-conductor magnetic core 232 wound by the “output-current coil” is called “output-current core” in the present invention.
The input current will saturate the laminal magnetic conductors of the “input-current core” to cause the inductance drops of the “input-current coil” resulting in growing-larger-and-larger input current. The input-current core has at least an unsaturable laminal magnetic conductor by the input current flowing through the “input-current coil” such that the “input-current coil” has a non-zero inductance by the input current flowing through the “input-current coil” promising more stored magnetic energy converted by the growing-larger-and-larger input current as revealed by the embodiment of
The output current induced on the “output-current coil” will saturate the laminal magnetic conductors of the “output-current core” to cause the inductance drops of the “output-current coil” resulting in a growing-larger-and-larger output current for driving loading.
According to equation
the inductance drop L allows the frequency f to increase to keep the same impedance Z. For example, according to the equation, if L drops to a non-zero L/a for a>1, then frequency f has chance to increase to af to keep the same impedance Z. The af can be contributed by the modulation of a frequency of the specific waveform of the input current and a frequency of the relative motion between the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 because the total frequency after the modulation is the multiplication of the frequency of the input current and the frequency of the relative motion. The modulation of the frequency of the input current and the frequency of the relative motion between the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 produces an induced output current is in a multi-waveform. An output current in multi-waveform provides better impedance matching capability.
According to the embodiment of
The m and n are integers larger than 1 and they can be identical. The first current of the first magnetization can be the second current of the second magnetization. If two adjacent laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 are conductive, then an electrical isolator can be disposed between the two adjacent conductive magnetic conductors for electrically isolating them against forming into a bigger size conductor advantaging the development of so called “Eddy current”.
If a laminal magnetic conductor of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 has a thickness smaller than its associated penetration depth of skin effect, then the “Eddy current” problem can be also reduced because “Eddy current” has less space to stay. Thin laminal magnetic conductor and electrical isolator can be respectively formed by spraying or coating their associated materials on another lamina.
If all the laminal magnetic conductors of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 are non-conductive, then the induced so called “Eddy current” problem can be further reduced.
A magnetic conductor in saturation produces heat so that the heat dissipation may be considered. At least a portion of a side of a laminal magnetic conductor of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 facing adjacent laminal magnetic conductor may have an area for contacting cooling matter such as air or cooling fluid for better heat dissipation capability as revealed by the embodiment of
A laminal magnetic conductor in saturation produces heat so that the easiest saturable laminal magnetic conductor or a laminal magnetic conductor with the lowest saturation level can be disposed at a best heat dissipation location such as the top or the bottom lamina of the stator multiple-laminal-magnetic-conductor magnetic core 231 and the rotor multiple-laminal-magnetic-conductor magnetic core 232 having more area for contacting cooling matter such as air or cooling fluid. A magnetic conductor with the second lowest saturation level can be disposed at a lamina next to the top or bottom lamina and so on the logic.