The present invention relates generally to industrial containers, including containers for transporting and storing landscaping materials or waste.
Industrial containers are used for a range of purposes, including hauling trash, work materials, debris, or any other material with a mass that requires a loadbearing, rigid structure. The materials that are typically placed in these containers can be heavy and difficult to manage, often times requiring the use of heavy-duty industrial equipment to load and unload them. To facilitate loading in unloading of materials from such containers, certain containers can include a loadbearing ramp wall. The loadbearing ramp wall may be used to support the weight of industrial equipment, such as a backhoe, truck, or the like. In other words, the ramp wall can both enclose the industrial container (e.g. as a side or back wall), and serve as a ramp for heavy-duty industrial equipment (e.g. to allow the equipment to approach and/or enter the container).
Prior art industrial containers having a loadbearing ramp wall may also have counterbalancing springs and/or hydraulic motors to assist opening and closing of the ramp by a user. However, such containers are difficult and expensive to manufacture, and can present safety issues for users. For example, prior art industrial containers may include separate locking mechanisms on each side, where each needs to be separately operated in order to lower the ramp wall. This may present problems for a single user to operate both locking mechanisms. In addition, the user may at risk of injury when lowering the ramp wall due to its weight. An improved industrial container having a loadbearing ramp is therefore needed.
An embodiment of the present disclosure provides an industrial container. The industrial container may comprise a container body, a pivot assembly, a counter-balancing spring assembly, and a locking assembly. The container body may include a plurality of walls including a ramp wall. The pivot assembly may connect the ramp wall with the container body for pivotal movement of the ramp wall. The pivot assembly may include a pivot shaft. The counter-balancing spring assembly may include one or more springs arranged about the pivot shaft for biasing the ramp wall from a downwardly inclined loading position upwardly toward a vertical closed position with a torque force. The locking assembly may be configured to lock the ramp wall in the vertical closed position.
According to embodiments of the present disclosure, the counter-balancing spring assembly may comprise two torsion springs arranged concentrically about the pivot shaft. The two torsion springs may each include tangentially outwardly extending end portions which engage downwardly with a bottom wall of the container body and upwardly with the ramp wall. The two torsion springs may have a combined torque that is between 80% and 100% of the gravitational torque force generated by the weight of the ramp wall.
According to embodiments of the present disclosure, the pivot shaft may extend from one side edge of the ramp wall, through a bottom portion of the ramp wall, and through an opposite side edge of the ramp wall.
According to embodiments of the present disclosure, the container body may further comprises a hook extending upwardly from a bottom wall of container body. The hook may be disposed at a height lower than the ramp wall, such that the hook does not interfere with the ramp wall in the loading position. The hook may be retractable from a raised position to a concealed position, such that the hook does not interfere with the ramp wall in the loading position when the hook is in the concealed position.
According to embodiments of the present disclosure, side walls of the container body may include protruding upper portions extending outwardly from ends of the side walls which abut with the ramp wall in the inclined position. The protruding upper portions may be angled or curved relative to the ends of the side walls. A side profile of the protruding upper portions may correspond to a side profile of the ramp wall.
According to embodiments of the present disclosure, the locking assembly may comprise an arm, a first link, one or more first locking latches, and a second link. The arm may be pivotably connected to a first side wall of the container body. The first link may be pivotably connected to the arm. The one or more first locking latches may pivotably connected to the first side wall and pivotably connect to the first link. The one or more first locking latches may selectively engage with the ramp wall to lock the ramp wall in the inclined position. The second link may pivotably connected to the first link. Rotation of the arm from a lower position to an upper position may cause rotation of the one or more first locking latches to disengage with the ramp wall and unlock the ramp wall from the inclined position.
According to embodiments of the present disclosure, the locking assembly may further comprise a locking shaft, a third link, a fourth link, and one or more second locking latches. The locking shaft may extend from the first side wall to a second side wall opposite to the first side wall. The locking shaft may be pivotably connected to the second link at a first end adjacent to the first side wall. The third link may be pivotably connected to the locking shaft at a second end adjacent to the second side wall. The fourth link may be pivotably connected to the third link. The one or more second locking latches may be pivotably connected to the second side wall and pivotably connected to the fourth link. The one or more second locking latches may selectively engage with the ramp wall to lock the ramp wall in the inclined position. Rotation of the arm from the lower position to the upper position may further cause rotation of the second link, locking shaft, third link, and one or more second locking latches to disengage with the ramp wall and unlock the ramp wall from the inclined position.
According to embodiments of the present disclosure, the locking assembly may further comprise an arm lock connected to the first side wall and selectively connected to the arm which locks the arm in the lower position.
According to embodiments of the present disclosure, the locking assembly may further comprise a safety latch pivotably connected to the first side wall which selectively engages with the ramp wall to lock the ramp wall in the inclined position.
An embodiment of the present disclosure provides a method of opening an industrial container. The method may comprise rotating an arm from a lower position to an upper position, and lowering a ramp wall from a vertical closed position to an inclined loading position.
According to embodiments of the present disclosure, before rotating the arm from the lowered position to the upper position, the method may further comprise disconnecting an arm lock from the arm. The arm lock may be connected to the first side wall and may be selectively connected to the arm to secure the arm in the lower position and the upper position.
According to embodiments of the present disclosure, before lowering the ramp wall from the vertical closed position to the inclined loading position, the method may further comprise rotating a safety latch from a locked position to an unlocked position. The safety latch may be pivotably connected to the first side wall and may selectively engage with the ramp wall to lock the ramp wall in the inclined position.
According to embodiments of the present disclosure, the method may further comprise closing the industrial container by raising the ramp wall from the inclined loading position to the vertical closed position, and rotating the arm from the upper position to the lower position. Rotation of the arm from the upper position to the lower position may cause rotation of the one or more first locking latches to engage with the ramp wall and lock the ramp wall in the inclined position.
For a fuller understanding of the nature and objects of the disclosure, reference should be made to the following detailed description taken in conjunction with the accompanying drawings, in which:
Referring to
The ramp wall 12 may be pivotably connected to container body 10. For example, the ramp wall 12 may be pivotably connected to the first side wall 11a and the second side wall 11b, or the ramp wall 12 may be pivotably connected to the bottom wall 11d. The pivot assembly 20 can connect the ramp wall 12 with the container body 10 for pivotal movement of the ramp wall 12 about one or more pivot shafts 21. As shown in
The counter-balancing spring assembly 30 can include one or more springs 31, 32 arranged about the one or more pivot shafts 21 for biasing the ramp wall 12 from a downwardly inclined loading position upwardly toward a vertical closed position (e.g. as shown in
Each torsion spring 31, 32, can include tangentially outwardly extending end portions that engage downwardly with a bottom wall of the container body 10 and upwardly with the ramp wall 12, respectively. The torsion springs 31, 32 can have a torque force that is generally equal to the gravitational torque force generated by the weight of the ramp wall 12 when it is connected with at least one container wall. As an example, the torsion springs 31, 32 can have a torque that is approximately 90% (e.g. +/−10% or +/−5%) of the gravitational torque force generated by the weight of the ramp wall 12. It is also conceivable that other types of spring arrangements, such as tension and/or compression spring arrangements, could be used to counter-balance the weight of the ramp wall. The pivot shaft 21 about which the springs 31, 32 are arranged extend outwardly from the ramp wall bottom side edges for connection with the container body 10. As one example, the container body can include arms 14a, 14b that receive the pivot shaft 21.
The container body 10 may also include a hook 13 that allows for towing cables of a flatbed truck to load and unload the industrial container 1. The hook 13 may extend upwardly from the bottom wall 11d of the container body 10. For example, the hook 13 may include a hook member 13a extending upwardly from a hook plate 13b. The hook 13 may be disposed within a receiving part 13c of the bottom wall 11d. For example, the hook plate 13b may be secured to the receiving part 13c.
In order to allow for the ramp wall 12 to be positioned in its inclined loading position and not strike the hook 13, the hook 13 may be positioned lower than that of a standard container.
In comparison,
Although not shown in the figures, it is also contemplated that the hook 13 may be retractable. For example, the hook 13 could pivot from a raised position to a concealed position. In the raised position, the hook member 13a may extend upwardly from the bottom wall 11d to be engaged with towing cables. In the concealed position, the hook member 13a may be retracted, such that it does not interfere with the displacement of the ramp wall 12 in its inclined loading position.
According to embodiments of the present disclosure, the industrial container 1 can include a locking assembly 40. The locking assembly 40 can be configured to lock the ramp wall 12 in the vertical closed position. With reference to
According to embodiments of the present disclosure, the industrial container 1 may also include a rear locking assembly 50 configured to lock the rear wall 11c. As shown in
With reference to
In the depicted embodiment,
An embodiment of the present disclosure provides a method 200 of opening an industrial container. The method 200 may be applied to the industrial container 1 of embodiments of the present disclosure. The industrial container may comprise a container body, a pivot assembly, a counter-balancing spring assembly, and a locking assembly. The container body may have a plurality of walls. The plurality of walls may include a ramp wall. The pivot assembly may connect the ramp wall with the container body for pivotal movement of the ramp wall. The pivot assembly may include a pivot shaft supported by a pair of arms. The counter-balancing spring assembly may include one or more springs arranged about the pivot shaft for biasing the ramp wall from a downwardly inclined loading position upwardly toward a vertical closed position with a torque force. The locking assembly may be configured to lock the ramp wall in the vertical closed position. The locking assembly may include an arm, a first link, and one or more first locking latches. The arm may be pivotably connected to a first side wall of the container body. The first link may be pivotably connected to the arm. The one or more first locking latches may be pivotably connected to the first side wall and pivotably connected to the first link, and may selectively engage with the ramp wall to lock the ramp wall in the inclined position.
Photographs illustrating the method 200 are disclosed in U.S. Application No. 63/074,431, the entirety of which is incorporated by reference herein. As shown in
According to the method 200 of the present disclosure, rotation of the arm from the lower position to the upper position may cause rotation of the one or more first locking latches to disengage with the ramp wall and unlock the ramp wall from the inclined position. In this way, the user may simply and safely open the industrial container by lowering the ramp wall to load/unload contents of the industrial container.
An embodiment of the present disclosure provides another method 201 of opening an industrial container. As shown in
At step 205, an arm lock is disconnected from the arm. Step 205 may be performed before step 210. The arm lock may be reconnected to the arm after step 210 to fix the arm in the upper position. The arm lock may be connected to the first side wall and may be selectively connected to the arm to secure the arm in the lower position and the upper position. For example, the arm lock may be a pin connected to the first side wall by a chain. The pin may be inserted in a corresponding hole of the arm. When the pin is inserted into the hole, the arm may be fixed in the lower position or the upper position, and unable to rotate. The user may disconnect the arm lock from the arm by removing the pin from the hole. The arm lock may prevent accidental rotation of the arm, which may result in accidental opening of the industrial container.
At step 215, a safety latch may be rotated from a locked position to an unlocked position. Step 215 may be performed before step 220. The safety latch may be pivotably connected to the first side wall and may selectively engage with the ramp wall to lock the ramp wall in the inclined position. For example, the safety latch may be a rotatable pawl pivotably connected to the first side wall. When the safety latch in is in the locked position, the pawl may engage with the ramp wall to prevent rotation of the ramp wall. When the safety latch is in the unlocked position, the pawl may be positioned away from the ramp wall, such that the ramp wall may be free to rotate. The safety latch may further prevent accidental rotation of the ramp wall when the ramp wall is disengaged from the one or more first locking latches, which may result in accidental opening of the industrial container.
With the method 201 of the present disclosure, the arm lock and the safety latch may provide additional safety measures to the opening of the industrial container such that a single user can safely and easily lower the ramp wall with reduced risk of injury from accidental opening.
An embodiment of the present disclosure provides a method 300 of closing an industrial container. The method 300 may be performed following the method 200 of opening the industrial container. As shown in
According to the method 300 of the present disclosure, rotation of the arm from the upper position to the lower position may cause rotation of the one or more first locking latches to engage with the ramp wall and lock the ramp wall in the inclined position. In this way, the user may simply and safely close the industrial container by raise the ramp wall to secure contents in the industrial container.
An embodiment of the present disclosure provides another method 301 of closing an industrial container. The method 301 may be performed following the method 201 of opening the industrial container. As shown in
At step 315, the safety latch is rotated from the unlocked position to the locked position. Step 315 may be performed after step 310. By rotating the safety latch to the locked position, the ramp wall may be held in the vertical closed position to prevent accidental opening of the industrial container during the subsequent method steps.
At step 325, the arm lock is connected to the arm. Step 325 may be performed after step 320. The arm lock may be first disconnected from the arm before step 320. By connecting the arm lock to the arm, the arm may be fixed in the lower position, such that the arm is unable to rotate to prevent accidental disengagement of the one or more first locking latches and opening of the industrial container.
With the method 301 of the present disclosure, the arm lock and the safety latch may provide additional safety measures to the closing of the industrial container such that a single user can safely and easily raise and secure the ramp wall with reduced risk of injury from accidental opening.
Although the present disclosure has been described with respect to one or more particular embodiments, it will be understood that other embodiments of the present disclosure may be made without departing from the scope of the present disclosure. Hence, the present disclosure is deemed limited only by the appended claims and the reasonable interpretation thereof.
This application claims priority to U.S. Application No. 63/074,431, filed Sep. 3, 2020, the entire disclosure of which is hereby incorporated by reference.
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Number | Date | Country | |
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20220063902 A1 | Mar 2022 | US |
Number | Date | Country | |
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63074431 | Sep 2020 | US |