Industrial oils of enhanced resistance to oxidation

Abstract

A lubricating oil formulation containing a major amount of a base oil of lubricating viscosity and a minor amount of additives comprising a combination of phenyl naphthyl amine, dimercaptothiadiazole or derivative thereof, and triazole or benzotriazole or derivative thereof, exhibiting enhanced resistance to oxidation.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to formulated lubricating oil products exhibiting resistance to oxidation through the use of additives.

2. Description of the Invention

The present invention is a lubricating formulation exhibiting enhanced resistance to oxidation, said formulation comprising a major amount of an oil of lubricating viscosity and a minor amount of additives comprising a combination of phenyl naphthyl amine, one or more dimercaptothiadiazoles or derivative thereof, one or more triazoles or benzotriazoles of derivative thereof, but in the absence of diphenyl amine or diamine antioxidants, and to a method for enhancing the oxidation resistance of formulated oils, which do not contain diphenyl amine or diamine antioxidants, by the addition to such oils of a minor amount of a combination of phenyl naphthyl amine, one or more dimercaptothiadiazoles or derivative thereof, and one or more triazoles or benzotriazoles or derivative thereof.

The base oil of lubricating viscosity can be any natural or synthetic base oil, including those derived from paraffinic or naphthenic crude oils, tar sands, shale oil, coal oil, and processed using standard refinery techniques. These may include fractionated distillation, solvent or catalyst dewaxing of raffinate products, solvent extraction of aromatics, hydrotreating, oils produced by severe hydrotreating or hydroprocessing to reduce aromatic and/or olefinic hydrocarbon content, as well as to reduce sulfur and nitrogen content, isomerization of waxy raffinates, etc.

Synthetic oils include oils of the lubricating oil boiling range derived from a Fischer-Tropsch hydrocarbon synthesis process, or from the isomerization of petroleum wax or Fischer-Tropsch synthetic wax, as well as polyalphaolefins, which are hydrogenated oligomers of C 2 -C 16 alpha olefins.

The lubricating oil formulation contains a minor amount of additive materials, comprising a phenyl naphthyl amine per se, one or more triazoles, benzotriazoles or derivatives thereof, and one or more dimercaptothiodiazoles or derivatives thereof.

The phenyl naphthyl amine is unsubstituted by any hydrocarbyl group such as alkyl, aryl, or alkaryl group, being substantially just phenyl naphthyl amine (either phenyl alpha naphthyl amine or phenyl beta naphthyl amine).

The amount of phenyl naphthyl amine used ranges from about 0.05 to 1.0 wt %, preferably about 0.3 to 0.8 wt % (active ingredient).

The dimercaptothiadiazole or derivative thereof is represented by the general formula:

wherein R 1 and R 2 are the same or different, and are selected from hydrogen, C 1 -C 20 hydrocarbyl, or C 1 -C 20 alkyl (wherein at least one of R 1 or R 2 is not hydrogen), and x and y are the same or different integers ranging from 1 to 5, preferably 1 to 2, or mixtures of such materials.

The dimercaptothiadiazole is used in an amount in the range 0.001 to 0.5 wt %, preferably 0.01 to 0.10 wt %.

Benzotriazole or derivative thereof is represented by the general formula:

wherein R 4 is hydrogen or C 1 -C 10 alkyl, preferably hydrogen or C 1 -C 2 alkyl, and x is an integer ranging from 1 to 4, preferably 1; and R 5 and R 6 are hydrocarbyl, commonly 2-ethylhexyl, or other substantially hydrocarbyl. Closely related triazole derivatives represented by the structures below, are also commonly used as substitutes for benzotriazole derivatives in lubricating oils, where R 11 and R 12 are hydrocarbyl, commonly 2-ethylhexyl, or other substantially hydrocarbyl.

The triazole or benzotriazole and/or derivative thereof is used in an amount in the range 0.005 to 0.5 wt %, preferably 0.01 to 0.20 wt % (active ingredient).

The lubricating oil containing the three above recited additive components in combination may also contain other typical lubricant additives, including other antioxidants of the phenolic and/or aminic type, pour point depressants such as poly(meth)acrylates, ethylene/vinyl acetate copolymers, acetate/fumarate copolymers, etc., antiwear/extreme pressure additives such as hydrocarbyl substituted phosphate esters, sulfur containing compounds such as metal or non-metal hydrocarbyl dithiophosphates, or dithiocarbamates, e.g., ZDDP, or sulphurised olefins or esters, rust inhibitor agents, including alkyl succinimides and derivatives thereof, and/or carboxylic acids or their partially or fully esterified derivatives, and/or sulfonates, and/or partially oxidised hydrocarbons, etc., demulsifiers, antifoamants, dyes, etc. The amounts of such additional additives used, if any, is left to the discretion of the practitioner in response to his own formulation requirements.

EXAMPLES

The following examples demonstrate the practice of specific embodiments of this invention and comparison cases, but should not be interpreted as limiting the scope of the invention.

Example 1

Four formulations were evaluated for resistance to oxidation. Three of the formulations employed the additive combination of non-alkylated phenyl naphthyl amine, benzotriazole derivative and thiadiazole derivative, while the fourth employed a different combination of additives. The formulations and the results from the RBOT (ASTM D2272) and TOST (ASTM D943) oxidation tests are reported in Table 1. Formulations 1, 2 and 3, containing the presently recited additive combination, far exceed Formulation 4, which does not contain the presently recited combination, in terms of oxidation resistance.

	TABLE 1
	Formulation
	1	2	3	4
	Severely	Severely	Hydro-	Solvent
Components	Hydrotreated	Hydrotreated	cracked	Refined
(wt %)	Base Stock	Base Stock	Base Stock	Base Stock
Base Stock	Blend	Blend	Blend	Blend
phenyl	0.40	0.40	0.40	—
naphthyl amine
antioxidant
(98.5% active)
dimercapto-	0.01	0.01	0.01	—
thiadiazole
(undiluted)
benzotriazole
derivative	0.08	0.08	0.08	—
(undiluted)
succinimide	0.1	0.1	0.1	—
rust inhibitor
(50% active)
pour depressant	0.05	0.05	0.05	0.10
(50% active)
antifoamant	0.01	0.01	0.01	0.008
(40% active)
demulsifier	0.004	0.004	0.004	0.004
phenolic	—	0.24	—	0.50
antioxidant
diphenylamine	—	—	—	0.03
antioxidant
triazole	—	—	—	0.08
derivative
Test Results
RBOT life	2905	2430	3120	627
(minutes)
TOST life	>14,000	>16,000	13,660	5083
(hours)

Example 2

The antioxidant performance in the RBOT test of four different groups of formulated oils, based on four different base stocks and containing constant amounts of benzotriazole, thiadiazole, and succinimide, but different concentrations of non-alkylated phenyl naphthyl amine, is reported in Table 2.

TABLE 2
				Succini-
	Phenyl			mide
Base	naphthyl		Benzo-	(50%	RBOT
Stock	amine	Thiadiazole	triazole	active)	(minutes)
		0.3	0.01	0.08	0.08	1997
severely		0.4	0.01	0.08	0.08	2449
hydro-		0.6	0.01	0.08	0.08	2955
treated		0.7	0.01	0.08	0.08	3105
basestock		0.8	0.01	0.08	0.08	3165
blend		0.9	0.01	0.08	0.08	3090
		1.0	0.01	0.08	0.08	2880
		0.3	0.01	0.08	0.08	2877
hydro-		0.4	0.01	0.08	0.08	3327
cracked		0.6	0.01	0.08	0.08	3675
basestock		0.7	0.01	0.08	0.08	3720
blend		0.8	0.01	0.08	0.08	3540
		1.0	0.01	0.08	0.08	3310
		0.2	0.01	0.08	0.08	1452
solvent		0.4	0.01	0.08	0.08	1860
extracted		0.6	0.01	0.08	0.08	2565
basestock		0.8	0.01	0.08	0.08	2515
blend		1.0	0.01	0.08	0.08	2265
hydro-
isomerized
Fischer-
Tropsch		0.4	0.01	0.08	0.08	4065
wax
basestock

From the above it is seen that the improvement in oxidation performance resulting from the use of the recited combination of non-alkylated phenyl naphthyl amine, benzotriazole and thiadiazole is uniformly achieved in the different base stocks from different sources which were processed in different ways. There also appears to be a consistent preferred concentration for the non-alkylated phenyl naphthyl amine, the range of about 0.6-0.8 wt % phenyl naphthyl amine producing the maximum observed RBOT lifetimes.

Example 3

The following formulations in Table 3 demonstrate that formulations containing alkylated phenyl naphthyl amine, in combination with thiadiazole and benzotriazole, exhibit oxidation lives significantly shorter than those observed for formulations using the same base oils but containing non-alkylated phenyl naphthyl amine (compare Table 2) in place of alkylated phenyl naphthyl amine.

Unexpectedly, the use of the non-alkylated phenyl naphthyl amine achieves long oxidation lives as compared to alkylated phenyl naphthyl amine.

TABLE 3
	Alkylated			Succini-
	Phenyl			mide
	naphthyl	Thiadi-	Benzo-	(50%	RBOT
Base Stock	amine	azole	triazole	active)	(minutes)
Severely		0.2	0.01	0.08	0.08	1395
Hydrotreated		0.4	0.01	0.08	0.08	1420
Base Stock		0.6	0.01	0.08	0.08	1760
Blend		0.8	0.01	0.08	0.08	1940
(Same as		1.0	0.01	0.08	0.08	1992
in Table 2)		1.2	0.01	0.08	0.08	1990
Hydrocracked		0.2	0.01	0.08	0.08	1730
Base Stock		0.4	0.01	0.08	0.08	2265
Blend (Same		0.6	0.01	0.08	0.08	2420
as in Table 2)		0.8	0.01	0.08	0.08	1910

Claims

1. A lubricating oil of enhanced oxidation resistance comprising a major amount of a naturally or synthetically derived base oil, or a mixture of such base oils, of lubricating viscosity, and a minor amount of additives comprising unsubstituted phenyl naphthyl amine present in an amount in the range of about 0.05 to 1 wt % active ingredient, one or more dimercaptothiadiazoles or derivatives thereof of the formula present in an amount in the range of about 0.001 to 0.5 wt % active ingredient, wherein R1 and R2 are the same or different, and are selected from hydrogen, C1-C20 hydrocarbyl or C1-C20 alkyl and wherein at least one of R1 or R2 is not hydrogen, and x and y are the same or different integers ranging from 1 to 5, and one or more triazoles or benzotriazoles or derivatives thereof of the formula present in an amount in the range of about 0.005 to 0.5 wt % active ingredient, wherein R4 is hydrogen or C1-C10 alkyl and x is an integer ranging from 1 to 4, R5 and R6 are hydrocarbyl or substantially hydrocarbyl, R11 and R12 are hydrocarbyl or substantially hydrocarbyl, in the absence of diphenylamine or diamine antioxidants.

2. The lubricating oil of claim 1 wherein the amount of unsubstituted phenyl naphthyl amine is in the range of about 0.3 to 0.8 wt % active ingredient the dimercaptothiadiazole or derivative thereof is in the range of about 0.01 to 0.10 wt % active ingredient, and the triazole or benzotriazole or derivative thereof is in the range of about 0.01 to 0.20 wt % active ingredient.

3. A method for enhancing the oxidation resistance of a lubricating oil comprising adding to the lubricating oil a minor amount of additives comprising unsubstituted phenyl naphthyl amine in an amount in the range of about 0.05 to 1 wt % active ingredient, one or more dimercaptothiadiazoles or derivatives thereof of the formula present in an amount in the range of about 0.001 to 0.5 wt % active ingredient, wherein R1 and R2 are the same or different, and are selected from hydrogen, C1-C20 hydrocarbyl or C1-C20 alkyl and wherein at least one of R1 or R2 is not hydrogen, and x and y are the same or different integers ranging from 1 to 5, and one or more triazoles or benzotriazoles or derivatives thereof of the formula present in an amount in the range of about 0.005 to 0.5 wt % active ingredient, wherein R4 is hydrogen or C1-C10 alkyl and x is an integer ranging from 1 to 4, R5 and R6 are hydrocarbyl or substantially hydrocarbyl, R11 and R12 are hydrocarbyl or substantially hydrocarbyl, in the absence of diphenylamine or diamine antioxidants.

4. The method of claim 3 wherein the amount of unsubstituted phenyl naphthyl amine is in the range of about 0.3 to 0.8 wt % active ingredient, the dimercaptothiadiazole or derivative thereof is in the range of about 0.01 to 0.10 wt % active ingredient, and the triazole or benzotriazole or derivative thereof is in the range of about 0.01 to 0.20 wt % active ingredient.