Industrial operator interfaces interacting with higher-level business workflow

Information

  • Patent Grant
  • 8855791
  • Patent Number
    8,855,791
  • Date Filed
    Friday, June 1, 2012
    12 years ago
  • Date Issued
    Tuesday, October 7, 2014
    10 years ago
Abstract
Systems and methods are provided that enable high-level and abstract business engines to affect and influence plant-floor or industrial operations via dynamic and flexible operator interfaces. In a similar manner, actions directed from the operator interfaces can be communicated to higher level decision components of an enterprise to facilitate automated control and dynamics of the enterprise. In one aspect, an industrial automation system is provided. The system includes one or more controllers to process transaction events in an industrial automation environment. One or more operator interface components are provided that automatically adapt interface control functionality based on the transaction events.
Description
TECHNICAL FIELD

The subject invention relates generally to industrial control systems, and more particularly to interfacing and controlling lower-level manufacturing operations from a higher-level transaction language or process.


BACKGROUND

Industrial controllers are special-purpose computers utilized for controlling industrial processes, manufacturing equipment, and other factory automation, such as data collection or networked systems. At the core of the industrial control system, is a logic processor such as a Programmable Logic Controller (PLC) or PC-based controller. Programmable Logic Controllers for instance, are programmed by systems designers to operate manufacturing processes via user-designed logic programs or user programs. The user programs are stored in memory and generally executed by the PLC in a sequential manner although instruction jumping, looping and interrupt routines, for example, are also common. Associated with the user program are a plurality of memory elements or variables that provide dynamics to PLC operations and programs. Differences in PLCs are typically dependent on the number of Input/Output (I/O) they can process, amount of memory, number and type of instructions, and speed of the PLC central processing unit (CPU).


One aspect that has not changed too much over the years is the need to program each phase of a PLC operation. Thus, if a change is required in a process, or the dynamics of an operation change over time, the PLC may need to be reprogrammed to account for such changes. As can be appreciated, having to re-program or change an existing automated operation can be time-consuming and expensive. Also, these changes can influence actual operator procedures resulting from such changes. For instance, one area that is generally in flux is the interaction between operators interacting with the PLC and possibly higher-level work flows that may be occurring in other areas of the plant. For example, an operator may be running an interface that controls some aspect of an industrial manufacturing operation. A business application may have detected in some other system that some element of the PLC process should be changed or varied in order to properly manufacture the respective product. This could include altering how the PLC and respective operator interfaces function in order to manage potential changes. Although, controllers can be programmed to perform substantially any type of manufacturing operation, current PLC architectures are somewhat inflexible in this regard. Unless the PLC had been previously programmed to account for the change, the current process may have to be stopped in order to respond in a desired manner.


In addition to system or process dynamics, many PLC systems can operate over a plurality of different type of networks and often to higher level processing systems such as batch servers, process servers, and other business applications. Networks can include lower level networks that are local in nature for controlling local cell operations to higher level networks such as Ethernet that can communicate to substantially any remote location within a plant or across the Internet, for example. Although, there may be pre-programmed interactions between these higher-level processes and lower-level PLCs and interfaces across the networks, standard ladder-logic programs are not generally suitable to account for changing factory dynamics that may have to alter operations in ways that cannot be predicted when designing the lower-level control programs. Generally, PLC programs have not been standardized in any generic manner to account for interactions that may influence lower-level operations. For instance, this could include a detected parameter change in a raw materials inventory that would require process changes in order to properly utilize the inventory. In current architectures, lower-level PLC operations, interfaces, and procedures would have to be re-programmed in order to account for such changes.


SUMMARY

The following presents a simplified summary in order to provide a basic understanding of some aspects described herein. This summary is not an extensive overview nor is intended to identify key/critical elements or to delineate the scope of the various aspects described herein. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.


Dynamic operator interfaces are provided that can be automatically generated and controlled in a bidirectional manner from high-level work-flow or business processes that are integrated with lower-level control operations. In one aspect, an industrial control system can include control elements and/or higher level servers that cooperate to execute a higher level or abstract transaction language. Such language can include a business execution language that operates at the front end of an enterprise to control resources and output from the enterprise without being involved in the lower level control decisions of the enterprise. In one example, if a change were detected at an upper level, this change or condition could be communicated downward via the transaction language to an operator interface that may specify some action for an operator such as acknowledging a change in a process or procedure. Similarly, if conditions change at a lower level, operators can communicate via the interfaces to higher order process or components in the enterprise to automatically adapt to dynamic manufacturing conditions while mitigating the need to reprogram lower level control elements and/or retrain existing personnel.


In one example aspect, business process behavior can be based on a transaction language such as a Business Process Execution Language where business processes can be described in at least two ways. Executable business processes can model actual behavior of a participant in a business interaction, whereas business protocols, in contrast, can employ process descriptions that specify mutually visible message exchange behavior of each of the parties involved in the protocol, without revealing their internal behavior. Thus, process descriptions for business protocols can be referred to as abstract processes. From these abstract processes, control decisions can be passed to or from operator interfaces that interact with operators at the production end of an enterprise.


To the accomplishment of the foregoing and related ends, certain illustrative aspects are described herein in connection with the following description and the annexed drawings. These aspects are indicative of various ways which can be practiced, all of which are intended to be covered herein. Other advantages and novel features may become apparent from the following detailed description when considered in conjunction with the drawings.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a schematic block diagram illustrating a transaction engine and operator interface system.



FIG. 2 is a schematic block diagram illustrating transaction engine aspects and industrial control elements for operator interface interaction.



FIG. 3 is a diagram illustrating an example business process and operator interface.



FIG. 4 is a diagram illustrating data processing considerations for operator interface and transaction languages.



FIG. 5 is a diagram illustrating business process activities for operator interfaces.



FIG. 6 is a diagram illustrating structured activity processing and operator interface aspects.



FIG. 7 is a diagram illustrating exception processing for transaction languages and operator interfaces.



FIG. 8 is a diagram illustrating an event processing component for operator interface interactions.



FIG. 9 is a flow diagram illustrating a transaction engine and interface process.





DETAILED DESCRIPTION

Systems and methods are provided that enable high-level and abstract business engines to affect and influence plant-floor or industrial operations via dynamic and flexible operator interfaces. In a similar manner, actions directed from the operator interfaces can be communicated to higher level decision components of an enterprise to facilitate automated control of the enterprise. In one aspect, an industrial automation system is provided. The system includes one or more controllers to process transaction events in an industrial automation environment. Such events can be executed from a business transaction language, for example. One or more operator interface components are provided that automatically adapt interface control functionality based on the transaction events.


It is noted that as used in this application, terms such as “component,” “transaction,” “interface,” and the like are intended to refer to a computer-related entity, either hardware, a combination of hardware and software, software, or software in execution as applied to an automation system for industrial control. For example, a component may be, but is not limited to being, a process running on a processor, a processor, an object, an executable, a thread of execution, a program and a computer. By way of illustration, both an application running on a server and the server can be components. One or more components may reside within a process and/or thread of execution and a component may be localized on one computer and/or distributed between two or more computers, industrial controllers, and/or modules communicating therewith.


Referring initially to FIG. 1, a system 100 illustrates one or more transaction engines 110 that control and interact with one or more operator interfaces 120. The transaction engines 110 generally run higher level processes such as a business process or other application and generally operate in a more abstract manner than an industrial controller such as a Programmable Logic Controller (PLC) which typically operates ladder logic. Although the transaction engine 110 can operate as part of a PLC controller or engine, it can also be associated with other networked systems such as a business, batch or process servers which are described in more detail with respect to FIG. 2.


In one example application, the transaction engine 110 can operate a Business Process Execution Language (BPEL). The operator interfaces 120 communicate with transaction languages operating on the engines 110 and can be altered or controlled based on dynamics or condition changes detected in a business or manufacturing environment, for example. For instance, the transaction engine 110 generally would operate on a more abstract level of order entry, inventory, raw material planning, asset management and so forth. If a manufacturing condition change were detected at this level, controls could be sent to the operator interfaces 120 to affect how operators interact with the new changes. In one specific example, assume a different type of material was purchased that was to be employed in final production of a product. This detected change could cause interface changes at the operator interface 120 including getting confirmation from an operator, sending new manufacturing instructions, eliciting feedback from the operators, and so forth. In essence, a bidirectional level of communications and control can be established between the transaction engines 110 and the operator interfaces 120.


In a pharmaceutical application for example, a pharmacist operating on the plant floor may detect some system or material change affecting quality of manufactured goods. Controls or data can be sent from the interfaces 120 to the transaction engine 110 that allows recognition of such changes to be applied to higher levels of the business or enterprise. For example, it may be determined that the pH-level in a storage or holding bin needs to be adjusted and this information can be communicated to the transaction engine 110 from the operator interface 120. After communicating such information, the transaction engine 110 can send automated signals to other components in the plant to alter or adjust the pH level in the storage bin. In this manner, control can be communicated in a bidirectional manner without having to reprogram the system 100 to account for different conditions, products, materials, variables, parameters, or other dynamics/changes. In other words, context from other levels of a business process can be communicated down to lower levels to facilitate decision-making processes in the plant. Likewise, information can be communicated upwards from the operator interfaces 120 which may impact other areas of the business or enterprise.


In general, the transaction engine 110 operates at an abstract level such as deciding what quantity of a product to produce, whereas lower level controllers are programmed with the ability to actually produce the product such as with a batch processor. The operator interfaces 120 can be dynamically adjusted or responded to in a manner that reflects detected higher level dynamics or communicates information from the lower levels of a process from an operator while mitigating the need to reprogram lower-level control elements. Thus, business protocols in the transaction engine 110 should be described and provided in a platform-independent manner and should capture behavioral aspects that have cross-enterprise business significance. Respective system participants or components can then determine and plan for conformance to the business protocol without generally engaging in the process of manual human agreement that adds to the difficulty of establishing cross-enterprise automated business processes.


In general, business protocols at the transaction level can include data-dependent behavior. For example, a supply-chain protocol can depend on data such as the number of line items in an order, the total value of an order, or a deliver-by deadline. Defining business intent in these cases can include the employment of conditional and time-out constructs which are described in more detail below. This can also include the ability to specify exceptional conditions and their consequences, including recovery sequences, which can be as important for business protocols as the ability to define the behavior when operations are running normally. Long-running interactions can include multiple, often nested units of work, each with its own data requirements. In another aspect, the transaction engine 110 can employ message properties to identify protocol-relevant data embedded in messages that communicate with the operator interfaces 120 as will be describe in more detail below.


It is noted that the operator interface 120 can be extended to include one type of resource interface, where other types would include equipment interfaces where physical equipment is being interacted with. The interface to a human (operator interface) could also be considered as equipment. An example of equipment could be an automated barcode scanner, RFID reader or pH meter and so forth. This could also consider the PLC to be capable of representing workflow, equipment flow and material flow as native representations, for example. These flows can be referred to as sequences where equipment sequencing is typically represented with Sequential Function Charts (SFCs).


Another form of sequence is that of a state machine, such as process control that can be considered as ‘state orientate control’ where the process is managed by manipulating the status of equipment, which infers a state machine for the equipment exists, for what states the equipment can exist in and what commands are supported. Thus, an integration of the state of the process control system can be achieved with higher level work flow and operator inputs which may also be represented as a work flow, for example.


Turning to FIG. 2, a transaction engine 200 is illustrated that can include one or more servers 210 and/or Programmable Logic Controllers (PLCs) 220. In general a transaction language (e.g., BPEL) executes on the servers 210 and/or PLCs to control operations of an enterprise. This can include running the transaction languages primarily on the servers 210, primarily on the PLCs, 220 or shared in some manner between the PLCs and the servers. For example, if a business transactional language were running on the servers 210, the PLCs 220 could be adapted with message and event handling capabilities to interact with the respective language. If plant floor changes were detected via an operator interface 230, these changes can be communicated via to the PLC and/or server to potentially affect changes at higher levels of the enterprise. Likewise, enterprise decisions affecting lower level operations can be communicated to the operator interface 230. For example, a new procedure could be outputted to the interface 230 requiring the operator to acknowledge the procedure via feedback. Simpler actions could direct the operator to adjust a parameter or an instruction in a control or to merely have the operator acknowledge some detected condition from the transaction engine 200.


As illustrated, the operator interface 230 can include a Graphical User Interface (GUI) to interact with the transaction engine 200. This can include substantially any type of application that sends, retrieves, processes, and/or manipulates factory input data, receives, displays, formats, and/or communicates output data, and/or facilitates operation of the enterprise. For example, such interfaces 230 can also be associated with an engine, editor tool or web browser although other type applications can be utilized. The GUI 230 includes a display 234 having one or more display objects (not shown) including such aspects as configurable icons, buttons, sliders, input boxes, selection options, menus, tabs and so forth having multiple configurable dimensions, shapes, colors, text, data and sounds to facilitate operations with the engine 200. In addition, the GUI 230 can also include a plurality of other inputs 240 or controls for adjusting and configuring one or more aspects. This can include receiving user commands from a mouse, keyboard, speech input, web site, remote web service and/or other device such as a camera or video input to affect or modify operations of the GUI 230.


It is also noted that the term PLC as used herein can include functionality that can be shared across multiple components, systems, and or networks. One or more PLCs 220 can communicate and cooperate with various network devices across a network. This can include substantially any type of control, communications module, computer, I/O device, Human Machine Interface (HMI)) that communicate via the network which includes control, automation, and/or public networks. The PLC 220 can also communicate to and control various other devices such as Input/Output modules including Analog, Digital, Programmed/Intelligent I/O modules, other programmable controllers, communications modules, and the like.


The network (not shown) can include public networks such as the Internet, Intranets, and automation networks such as Control and Information Protocol (CIP) networks including DeviceNet and ControlNet. Other networks include Ethernet, DH/DH+, Remote I/O, Fieldbus, Modbus, Profibus, wireless networks, serial protocols, and so forth. In addition, the network devices can include various possibilities (hardware and/or software components). These include components such as switches with virtual local area network (VLAN) capability, LANs, WANs, proxies, gateways, routers, firewalls, virtual private network (VPN) devices, servers, clients, computers, configuration tools, monitoring tools, and/or other devices.


Before proceeding, it is noted that FIGS. 3-8 are directed to operator interface operations and details with an example business process execution language. It is to be appreciated however than substantially any transaction language that operates on an abstract level (e.g., outside the domain of ladder logic) and interacts with controllers and/or operator interfaces is within the scope contemplated herein.


Referring now to FIG. 3, an example business process 300 and operator interface 310 is illustrated. As illustrated, the process 300 can include business components or elements such as receiving a purchase order, initiating a price calculation, completing the price calculation, determining shipping arrangements, determining logistics, production scheduling and so forth. Such processes can be executed on a control system as described above in FIG. 2 and interact with one or more operator interfaces 310. Dotted lines in the process 300 represent sequencing, whereas free grouping of sequences represents concurrent sequences. Solid arrows represent control links used for synchronization.


On receiving the purchase order from a customer, the example process 300 initiates three tasks concurrently: calculating the final price for the order, selecting a shipper, and scheduling production and shipment for the order. While some of the processing can proceed concurrently, there are control and data dependencies between the tasks. In particular, the shipping price is required to finalize the price calculation, and the shipping date is required for the complete fulfillment schedule. When these tasks are completed, invoice processing can proceed and an invoice is sent to the customer. If some change or other dynamic were detected in the process 300, controls and interface options could be directed to the operator interface 310 (e.g., send operator interface panel window asking for explicit operator feedback). Generally, a business process can be defined “in the abstract” by referencing port types of services involved in the process, and not their possible deployments. Defining business processes in this manner allows reuse of business process definitions over multiple deployments of compatible services. It is to be appreciated that a plurality of differing type business processes and/or components can be supported other than the example depicted in FIG. 3.



FIG. 4 illustrates data processing considerations 400 for operator interface and transaction languages. At 410, data handling considerations are provided. Business processes models can include state-full interactions. Generally, the state involved consists of messages received and sent as well as other relevant data such as time-out values. The maintenance of the state of a business process can employ state variables. Furthermore, the data from the state can be extracted and combined to control the behavior of the process or operator interface, which employs data expressions. At 420, various types of expressions can be provided. These can include: boolean-valued expressions (transition conditions, join conditions, while condition, and switch cases; deadline-valued expressions (“until” attribute of on Alarm and wait); duration-valued expressions (“for” attribute of on Alarm and wait); and/or general expressions (assignment).


Boolean Expressions are expressions where an evaluation results in Boolean values. Deadline-Valued Expressions are expressions that result in values that are of types date Time or date. Duration-Valued Expressions are expressions that results in values that are of the type duration. General Expressions can be of type (e.g., string, number, or Boolean) and possibly restricted as follows: Numeric values including arbitrary constants are permitted with the equality or relational operators (<, <=, =, !=, >=, >); Values of integral (e.g., short, int, long, unsigned Short, and so forth) type including constants are permitted in numeric expressions, provided that integer arithmetic is performed; Equality operators (=, !=) are permitted when used with values of string type including constants.


At 430 variable considerations include business processes that specify state-full interactions involving the exchange of messages between partners. The state of a business process includes messages that are exchanged as well as intermediate data used in business logic and in composing messages sent to partners of the business, for example. Variables provide one possible means for holding messages that constitute the state of a business process. The messages held are often those that have been received from partners or are to be sent to partners. Variables can also hold data that are needed for holding state related to the process and not exchanged with partners.



FIG. 5 illustrates business process activities 500 that interact with operator interfaces. The activities 500 can include a description of one or more attributes 510 and elements 520. Each activity 500 has optional standard attributes 510 such as a name, a join condition, and an indicator, for example of whether a join fault should be suppressed if it occurs. The activity 510 can have optional nested standard elements <source> and <target> 520. These elements can be employed for establishing synchronization relationships through links. At 530, Web Services can be provided by business partners and can be used to perform work in a business process. Invoking an operation on such a service can be a basic activity 500. Such an operation can be a synchronous request/response or an asynchronous one-way operation. An asynchronous invocation uses the input variable of the operation because it does not expect a response as part of the operation. A synchronous invocation may employ an input variable and an output variable. One or more correlation sets can be specified to correlate the business process instance with a state-full service at the partner's side. In the case of a synchronous invocation, the operation may return a fault message.


At 540, fault and delay processing is considered. In one example, a throw activity can be used when a business process needs to signal an internal fault explicitly. Faults are generally required to have a globally unique Name. The throw activity provides such a name for the fault and can optionally provide a variable of data that provides further information about the fault. A fault handler can use such data to analyze and handle the fault and also to populate fault messages that need to be sent to other services. A wait activity allows a business process to specify a delay for a certain period of time or until a certain deadline is reached. A typical use of this activity is to invoke an operation at a certain time. In other case, there may be an activity that performs no function, for example when a fault needs to be caught and suppressed. The empty activity can be used for this purpose.


Referring now to FIG. 6, structured activity processing 600 is illustrated. Structured activities 600 generally prescribe the order in which a collection of activities take place and thus affect operations of an associated operator interface. These can describe how a business process is created by composing the basic activities it performs into structures that express control patterns, data flow, handling of faults and external events, and coordination of message exchanges between process instances involved in a business protocol, for example. Ordinary sequential control between activities can be provided by sequence 610, switch 620, and while constructs 630. Nondeterministic choice based on external events can be provided by pick constructs 640; and Concurrency and synchronization between activities is provided by flow constructs 650.


In general, the sequence activity 610 includes one or more activities that are performed sequentially, in the order in which they are listed within a <sequence> element, that is, in lexical order. The sequence activity completes when the final activity in the sequence has completed. The switch structured activity 620 supports conditional behavior in a pattern that occurs often. The activity generally consists of an ordered list of one or more conditional branches defined by case elements, followed optionally by an otherwise branch. The while activity 630 supports repeated performance of a specified, iterative activity. The iterative activity can be performed until a given Boolean while condition no longer holds true. The pick activity 640 awaits the occurrence of one of a set of events and then performs the activity associated with the event that occurred, whereas the flow construct 650 provides concurrency and synchronization for a business or interface operation.



FIG. 7 illustrates exception processing 700 for operator interface interactions that can include error handling 710, compensation handling 720, and fault handling 730. Business processes are often of long duration and can use asynchronous messages for communication. They may also manipulate sensitive business data in back-end databases and line-of-business applications. Error handling 710 in business processes often relies heavily on the known concept of compensation, that is, application-specific activities that attempt to reverse the effects of a previous business activity that was carried out as part of a larger unit of work that is now being abandoned. A compensation handler 720 can act as a wrapper for a compensation activity in a business process. In many cases, the compensation handler receives data about the current state of the world and returns data regarding the results of the compensation. A compensation handler, once installed, can be modeled as a self-contained action that is not affected by, and does not affect, the global state of the business process instance.


At 730, fault handling in a business process is a mode switch from normal processing in a scope. Fault handling can be processed as “reverse work” in that its goal is to undo partial and unsuccessful work of a scope in which a fault has occurred. Optional fault handlers attached to a scope component provide a way to define a set of custom fault-handling activities, syntactically defined as catch activities. Each catch activity can be defined to intercept a specific kind of fault, defined by a globally unique fault name and a variable for the data associated with the fault.



FIG. 8 illustrates an event processing component 800 that can be employed for operator interface control. Events can be incoming messages that correspond to a request/response or one-way operation. For instance, a status query is likely to be a request/response operation, whereas a cancellation may be a one-way operation. Also, events can be alarms that go off after user-set times. At 810, a message events tag indicates that the event specified is an event that waits for a message to arrive. The interpretation of this tag and its attributes is similar to a receive data activity. A variable attribute identifies the variable which contains the message received from the partner. The event operation may be either an asynchronous (one-way) or a synchronous (request/response) operation. In the latter case, the event handler or component 800 is expected to use a reply activity to send the response.


At 820, alarm events can be processed. An on-Alarm tag marks a timeout event. A for attribute specifies the duration after which the event will be signaled. A clock for the duration starts at the point in time when the associated scope starts. An alternative until attribute specifies the specific point in time when the alarm will be fired. One of these two attributes may occur in any on-Alarm event. At 830, event handlers associated with a scope are enabled when the associated scope starts. If the event handler is associated with a global process scope, the event handler is enabled when the process instance is created. The process instance is created when the first receive activity that provides for the creation of a process instance (indicated via a create Instance attribute set to yes) has received and processed the corresponding message. This allows the alarm time for a global alarm event to be specified using the data provided within the message that creates a process instance.


At 840, event processing aspects are considered. For alarm events, counting of time for an alarm event with a duration starts when an enclosing event handler is activated. An alarm event goes off when the specified time or duration has been reached. An alarm event is carried out at most once while the corresponding scope is active. The event is disabled for the rest of the activity of the corresponding scope after it has occurred and the specified processing has been carried out. A message event occurs when the appropriate message is received on the specified partner link using the specified port type and operation. At 850, disablement of events generally occurs when all event handlers associated with a scope are disabled when the normal processing of the scope is complete. The already dispatched event handlers are allowed to complete, and the completion of the scope as a whole is delayed until all active event handlers have completed. At 860, event handlers are considered a part of the normal processing of the scope, i.e., active event handlers are concurrent activities within the scope. Faults within event handlers are therefore faults within the associated scope. Moreover, if a fault occurs within a scope, the behavior of the fault handler begins by implicitly terminating all activities directly enclosed within the scope that are currently active. This includes the activities within currently active event handlers.



FIG. 9 illustrates a transaction process and interface methodology 900. While, for purposes of simplicity of explanation, the methodology is shown and described as a series of acts, it is to be understood and appreciated that the methodology is not limited by the order of acts, as some acts may occur in different orders and/or concurrently with other acts from that shown and described herein. For example, those skilled in the art will understand and appreciate that a methodology could alternatively be represented as a series of interrelated states or events, such as in a state diagram. Moreover, not all illustrated acts may be required to implement a methodology as described herein.



FIG. 9 illustrates a transaction and interface process 900. Proceeding to 910, a transaction language is adapted to a control platform. This can include a business process execution language, for example, and can be adapted to a programmable logic controller, server platform, and/or combination thereof. At 920, one or more operator interfaces are associated with message processing capabilities in order to interact with the transaction language described at 910. This can include synchronous or asynchronous message processing capabilities for altering or changing the functionality of the interface according to dynamic plant-floor or business-detected conditions. At 930, a given interface adapted to communicate with the transaction engine or language is controlled from functionality provided by the respective language. For instance, if a change is detected at a high-level area in an enterprise, such change can be communicated to the interface from the transaction language, where interface operations of an operator can be altered to account for the detected change. Similarly, operators can signal via the interface to upper-level transaction controls that circumstances or conditions from the low-levels of the enterprise require changes or alterations to one or more business level components of the enterprise.


At 940, business level (abstract level) or plant-level (control level) conditions are determined. This can include automated monitoring of plant or business variables and automatically initiating operator interface functionality upon detection of variable changes. For instance, if a business or control variable were detected outside a predetermined threshold, automated procedures could be initiated by a transaction engine to invoke procedures with the operator interface to bring the detected variable back within the threshold range. At 950, interface controls are exchanged between the transaction language and the lower level elements of the business via the operator interface. Such controls can include altering routines, procedures, instructions, variables, parameters, authorizations, and so forth that can be automatically administered via the operator interface.


What has been described above includes various exemplary aspects. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing these aspects, but one of ordinary skill in the art may recognize that many further combinations and permutations are possible. Accordingly, the aspects described herein are intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.

Claims
  • 1. An industrial device, comprising at least one memory that stores computer-executable instructions; andat least one processor, communicatively coupled to the at least one memory, that executes the computer-executable instructions to at least: execute a business execution language that controls a business process associated with a business priority defined for an enterprise;interface the business execution language with a message control capability of an operator interface device for control of industrial equipment or devices of the enterprise;based on the business priority, sending, using the business execution language, a message to the operator interface device in response to detection of a change to a business variable indicative of a state of the business process, wherein the message comprises state information that specifies the state of the business process; andadjust, using the business execution language, functionality of the operator interface device in accordance with the message.
  • 2. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to initiate sending, as the message, a compensation message pertaining to a result of a reversal of an effect of a previously executed business activity.
  • 3. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to receive first data about the state of the business process and return second data pertaining to a result of a reversal of an effect of a previously executed business activity.
  • 4. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to control at least one of a purchase of a material, a receipt of a purchase order, a calculation of a price, a management arrangement, or a production scheduling.
  • 5. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to generate a message event to drive the operator interface device.
  • 6. The industrial device of claim 5, wherein the message event is part of an asynchronous operation or a synchronous operation.
  • 7. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to generate an alarm event associated with a timeout.
  • 8. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to cause, using the business execution language, the operator interface device to prompt for an acknowledgement of the change to the business variable in accordance with the message.
  • 9. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to cause, using the business execution language, the operator interface device to send a manufacturing instruction in accordance with the message.
  • 10. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to cause, using the business execution language, the operator interface device to prompt for feedback regarding the state of the business process in accordance with the message.
  • 11. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to output, using the business execution language, a control procedure to the operator interface device in accordance with the message.
  • 12. The industrial device of claim 1, wherein the at least one processor further executes the computer-executable instructions to invoke, using the business execution language and in accordance with the message, a procedure with the operator interface device to bring the business variable within a defined range.
  • 13. An operator interface system, comprising: at least one memory that stores computer-executable instructions; andat least one processor, communicatively coupled to the at least one memory, that executes the computer-executable instructions to at least: interface a message control capability of an operator interface that controls at least one of industrial equipment or an industrial device on a control level of an enterprise with a business execution language operating on a business level of the enterprise, wherein the business execution language controls a business process associated with a business priority defined for an enterprise;receive a message sent by the business execution language based on the business priority, wherein the received message identifies a change of a business variable indicative of a condition of the business process, and comprises state information specifying the condition of the business process; andadjust, using the business execution language, functionality of the operator interface based on the message.
  • 14. The operator interface system of claim 13, wherein the at least one processor further executes the computer-executable instructions to prompt for an acknowledgement of the change of the business variable based on the message.
  • 15. The operator interface system of claim 13, wherein the at least one processor further executes the computer-executable instructions to send a manufacturing instruction based on the message.
  • 16. The operator interface system of claim 13, wherein the at least one processor further executes the computer-executable instructions to prompt for feedback regarding the condition of the business process based on the message.
  • 17. The operator interface system of claim 13, wherein the at least one processor further executes the computer-executable instructions to execute a procedure to bring the business variable within a defined range based on the message.
  • 18. A non-transitory computer-readable medium having stored thereon computer-executable instructions that, in response to execution, cause a computing system to perform operations, the operations comprising: interfacing a message control capability of an operator interface that facilitates monitor and control of one or more industrial devices on a control level of an industrial enterprise with a business execution language that controls a business event relating to a defined business priority of the enterprise;receiving a message, sent by the business execution language based on the defined business priority, indicating a change of a business variable indicative of a state of the business event, wherein the message comprises state information specifying the state of the business event; andadjusting, using the business execution language, functionality of the operator interface based on the message.
  • 19. The non-transitory computer-readable medium of claim 18, wherein the adjusting comprises displaying a prompt for an acknowledgement of the change of the business variable based on the message.
  • 20. The non-transitory computer-readable medium of claim 18, wherein the adjusting comprises sending a manufacturing instruction based on the message.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 12/163,730, filed Jun. 27, 2008, entitled “INDUSTRIAL OPERATOR INTERFACES INTERACTING WITH HIGHER-LEVEL BUSINESS WORKFLOW,” which is a divisional of U.S. patent application Ser. No. 11/239,935, filed Sep. 30, 2005, entitled “INDUSTRIAL OPERATOR INTERFACES INTERACTING WITH HIGHER-LEVEL BUSINESS WORKFLOW”, the entireties of which is hereby incorporated by reference.

US Referenced Citations (193)
Number Name Date Kind
4268901 Subrizi et al. May 1981 A
4347564 Sugano et al. Aug 1982 A
4623964 Getz et al. Nov 1986 A
4990838 Kawato et al. Feb 1991 A
5072374 Sexton et al. Dec 1991 A
5185708 Hall et al. Feb 1993 A
5253184 Kleinschnitz Oct 1993 A
5301320 McAtee et al. Apr 1994 A
5446868 Gardea et al. Aug 1995 A
5455775 Huber et al. Oct 1995 A
5485620 Sadre et al. Jan 1996 A
5504891 Motoyama et al. Apr 1996 A
5537585 Bickenstaff et al. Jul 1996 A
5572731 Morel et al. Nov 1996 A
5611059 Benton et al. Mar 1997 A
5619724 Moore Apr 1997 A
5634048 Ryu et al. May 1997 A
5644740 Kiuchi Jul 1997 A
5675748 Ross Oct 1997 A
5715413 Ishai et al. Feb 1998 A
5721905 Elixmann et al. Feb 1998 A
5761499 Sondregger Jun 1998 A
5797137 Golshani et al. Aug 1998 A
5812773 Norin Sep 1998 A
5828851 Nixon et al. Oct 1998 A
5832486 Itoh et al. Nov 1998 A
5838563 Dove et al. Nov 1998 A
5848273 Fontana et al. Dec 1998 A
5862052 Nixon et al. Jan 1999 A
5884025 Baehr et al. Mar 1999 A
5884033 Duvall et al. Mar 1999 A
5913029 Shostak Jun 1999 A
5924094 Sutter Jul 1999 A
5936539 Fuchs Aug 1999 A
5940294 Dove et al. Aug 1999 A
5940854 Green, Jr. et al. Aug 1999 A
5951440 Reichlinger Sep 1999 A
5960420 Leymann et al. Sep 1999 A
5966705 Koneru Oct 1999 A
5978577 Rierden et al. Nov 1999 A
5980078 Krivoshein et al. Nov 1999 A
5983016 Brodsky et al. Nov 1999 A
6011899 Ohishi et al. Jan 2000 A
6032208 Nixon et al. Feb 2000 A
6044217 Brealey et al. Mar 2000 A
6063129 Dadd et al. May 2000 A
6081899 Byrd Jun 2000 A
6098116 Nixon et al. Aug 2000 A
6101531 Eggleston et al. Aug 2000 A
6195591 Nixon et al. Feb 2001 B1
6208987 Nihei Mar 2001 B1
6234899 Nulph May 2001 B1
6266726 Nixon et al. Jul 2001 B1
6275977 Nagai et al. Aug 2001 B1
6308168 Dovich et al. Oct 2001 B1
6308224 Leymann et al. Oct 2001 B1
6311187 Jeyaraman Oct 2001 B1
6327511 Naismith et al. Dec 2001 B1
6334158 Jennyc et al. Dec 2001 B1
6336152 Richman et al. Jan 2002 B1
6356920 Vandersluis Mar 2002 B1
6377957 Jeyaraman Apr 2002 B1
6393566 Levine May 2002 B1
6398106 Ulvr et al. Jun 2002 B1
6409082 Davis et al. Jun 2002 B1
6411987 Steger et al. Jun 2002 B1
6415983 Ulvr et al. Jul 2002 B1
6425051 Burton et al. Jul 2002 B1
6438744 Toutonighi et al. Aug 2002 B2
6445963 Blevins et al. Sep 2002 B1
6446202 Krivoshein et al. Sep 2002 B1
6457053 Satagopan et al. Sep 2002 B1
6469986 Lecheler et al. Oct 2002 B1
6473656 Langels et al. Oct 2002 B1
6484061 Papadopoulos et al. Nov 2002 B2
6501996 Bieber Dec 2002 B1
6505247 Steger et al. Jan 2003 B1
6510352 Badavas et al. Jan 2003 B1
6539271 Lech et al. Mar 2003 B2
6539430 Humes Mar 2003 B1
6539458 Holmberg Mar 2003 B2
6631519 Nicholson et al. Oct 2003 B1
6643555 Eller et al. Nov 2003 B1
6661426 Jetha et al. Dec 2003 B1
6664981 Ashe et al. Dec 2003 B2
6681227 Kojima et al. Jan 2004 B1
6687817 Paul Feb 2004 B1
6697797 Hoggatt et al. Feb 2004 B1
6704746 Sokolov et al. Mar 2004 B2
6714949 Frey, Jr. Mar 2004 B1
6714981 Skaggs Mar 2004 B1
6738821 Wilson et al. May 2004 B1
6745089 Rasmussen et al. Jun 2004 B2
6748486 Burton et al. Jun 2004 B2
6751634 Judd Jun 2004 B1
6758403 Keys et al. Jul 2004 B1
6760721 Chasen et al. Jul 2004 B1
6760732 Busshart et al. Jul 2004 B2
6763395 Austin Jul 2004 B1
6766312 Landt Jul 2004 B2
6769095 Brassard et al. Jul 2004 B1
6778537 Ishibashi Aug 2004 B1
6801822 Fujiwara et al. Oct 2004 B1
6807632 Carpentier et al. Oct 2004 B1
6809732 Zatz et al. Oct 2004 B2
6836892 Ikoma et al. Dec 2004 B2
6839790 Barros De Almeida et al. Jan 2005 B2
6842769 Kim et al. Jan 2005 B1
6853920 Hsiung et al. Feb 2005 B2
6865509 Hsiung et al. Mar 2005 B1
6868413 Grindrod et al. Mar 2005 B1
6874145 Ye et al. Mar 2005 B1
6874146 Iyengar Mar 2005 B1
6880060 Talagala et al. Apr 2005 B2
6889282 Schollenberger May 2005 B2
6901575 Wu et al. May 2005 B2
6904473 Bloxham et al. Jun 2005 B1
6920474 Walsh et al. Jul 2005 B2
6928521 Burton et al. Aug 2005 B1
6930985 Rathi et al. Aug 2005 B1
6934749 Black et al. Aug 2005 B1
6938079 Anderson et al. Aug 2005 B1
6944626 Cameron et al. Sep 2005 B2
6947947 Block et al. Sep 2005 B2
6950900 McKean et al. Sep 2005 B1
6954770 Carlson et al. Oct 2005 B1
6961728 Wynblatt et al. Nov 2005 B2
6973556 Milligan et al. Dec 2005 B2
6975913 Kreidler et al. Dec 2005 B2
7356482 Frankland et al. Apr 2008 B2
7801628 Chand et al. Sep 2010 B2
8204609 Chand et al. Jun 2012 B2
8392236 Fung et al. Mar 2013 B2
20020012401 Karolys et al. Jan 2002 A1
20020013748 Edmison et al. Jan 2002 A1
20020069167 Conlow Jun 2002 A1
20020073236 Helgeson et al. Jun 2002 A1
20020087786 Burton et al. Jul 2002 A1
20020091838 Rupp et al. Jul 2002 A1
20020103785 Harvey Aug 2002 A1
20020194577 Connor et al. Dec 2002 A1
20030014387 Kreidler et al. Jan 2003 A1
20030033040 Billings Feb 2003 A1
20030065673 Grobler et al. Apr 2003 A1
20030090514 Cole et al. May 2003 A1
20030120710 Pulsipher et al. Jun 2003 A1
20030123467 Du et al. Jul 2003 A1
20030126308 Kim Jul 2003 A1
20030177114 Lin et al. Sep 2003 A1
20030212828 Miyazaki et al. Nov 2003 A1
20030218641 Longobardi Nov 2003 A1
20040006401 Yamada et al. Jan 2004 A1
20040024995 Swaine Feb 2004 A1
20040044421 Brune et al. Mar 2004 A1
20040073565 Kaufman et al. Apr 2004 A1
20040093588 Gschwind et al. May 2004 A1
20040098153 Neudeck May 2004 A1
20040145601 Brielmann et al. Jul 2004 A1
20040167790 Grasse Aug 2004 A1
20040196855 Davies et al. Oct 2004 A1
20040199655 Davies et al. Oct 2004 A1
20040203620 Thome et al. Oct 2004 A1
20040210629 Klindt et al. Oct 2004 A1
20040249771 Berg et al. Dec 2004 A1
20040260591 King Dec 2004 A1
20050005289 Adolph et al. Jan 2005 A1
20050044112 Yamamoto et al. Feb 2005 A1
20050065829 Birkhoelzer Mar 2005 A1
20050065971 Honda Mar 2005 A1
20050069853 Tyson et al. Mar 2005 A1
20050091349 Scheibli Apr 2005 A1
20050102672 Brothers May 2005 A1
20050107897 Callaghan May 2005 A1
20050108247 Heinla et al. May 2005 A1
20050120021 Tang et al. Jun 2005 A1
20050129247 Gammel et al. Jun 2005 A1
20050135782 Ando et al. Jun 2005 A1
20050154741 Hebert et al. Jul 2005 A1
20050166215 Holloway et al. Jul 2005 A1
20050177687 Rao Aug 2005 A1
20050182768 Waldorf et al. Aug 2005 A1
20050187925 Schechinger et al. Aug 2005 A1
20050198248 Morimoto et al. Sep 2005 A1
20050216460 Yoon et al. Sep 2005 A1
20050223010 Murray Oct 2005 A1
20050251527 Phillips et al. Nov 2005 A1
20050256788 Mukai Nov 2005 A1
20050267882 Aupperlee et al. Dec 2005 A1
20050268253 Johnson et al. Dec 2005 A1
20050278373 Corbett et al. Dec 2005 A1
20060004475 Brackett et al. Jan 2006 A1
20060004847 Claudatos et al. Jan 2006 A1
20070016429 Boumas et al. Jan 2007 A1
Non-Patent Literature Citations (10)
Entry
European Search Report dated Jun. 12, 2005 for European Patent Application Serial No. EP05016793, 3 pages.
John Kubiatowicz, et al. “OceanStore: An Architecture for Global-Scale Persistent Storage” ASPLOS 2000, Cambridge, Massachusetts (2000).
Pitzek, et al., Configuration and Management of a Real-Time Transducer Network, 2003 IEEE, 2003, 4 pages.
Roy Goldman, et al. “From Semistructured Data to XML: Migrating the Lore Data Model and Query Language” (1999).
OA dated Dec. 1, 2011 for U.S. Appl. No. 12/163,730, 10 pages.
OA dated Jun. 3, 2011 for U.S. Appl. No. 12/163,730, 44 pages.
OA dated Mar. 19, 2009 for U.S. Appl. No. 11/239,935, 10 pages.
OA dated Dec. 29, 2009 for U.S. Appl. No. 11/239,935, 8 pages.
OA dated Jul. 6, 2009 for U.S. Appl. No. 11/239,935, 14 pages.
OA dated Sep. 9, 2008 for U.S. Appl. No. 11/239,935, 13 pages.
Related Publications (1)
Number Date Country
20120239171 A1 Sep 2012 US
Divisions (1)
Number Date Country
Parent 11239935 Sep 2005 US
Child 12163730 US
Continuations (1)
Number Date Country
Parent 12163730 Jun 2008 US
Child 13486457 US